background image

5  Start Up

YASKAWA ELECTRIC

 

TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide

 25

‹

Test Run

Perform the following steps to start up the machine after all parameter settings have been done.

1.

Run the motor without load and check if all input, outputs and the sequence work as desired.

2.

Connect the load to the motor.

3.

Run the motor with load and make sure that there is no vibrations, hunting or motor stalling occurs.

After taking the steps listed above, the drive should be ready to run the application and perform the basic functions. For 
special setups like PID control etc. refer to the Technical Manual.

Summary of Contents for A1000 Series

Page 1: ...Start Guide MANUAL NO TOEP C710616 27D Type CIMR AC A Models 200 V Class 0 4 to 110 kW 400 V Class 0 4 to 630 kW To properly use the product read this manual thoroughly and retain for easy reference i...

Page 2: ...ritten permission of Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality prod...

Page 3: ...Start Guide 3 Table of Contents 1 SAFETY INSTRUCTIONS AND GENERAL WARNINGS 4 2 MECHANICAL INSTALLATION 8 3 ELECTRICAL INSTALLATION 12 4 KEYPAD OPERATION 19 5 START UP 21 6 PARAMETER TABLE 26 7 TROUBLE...

Page 4: ...aged together with the product It contains basic information required to install and wire the drive in addition to an overview of fault diagnostics maintenance and parameter settings Use the informati...

Page 5: ...by contacting the motor case Do not perform work on the drive while wearing loose clothing jewelry or without eye protection Failure to comply could result in death or serious injury Remove all metal...

Page 6: ...ing of electrical connections Crush Hazard Use a dedicated lifter when transporting the drive by a lifter Improper lifter may cause the drive to drop resulting in serious injury Only allow qualified p...

Page 7: ...n RCM RCD Failure to comply may result in serious damage to the facilities in case the drive is defected Do not use unshielded cable for control wiring Failure to comply may cause electrical interfere...

Page 8: ...30 and 4A1200 are rated at 5 9 m s2 Indoors Ambient Temperature 10 C to 40 C IP20 NEMA Type 1 Enclosure 10 C to 50 C IP00 Enclosure Drive reliability improves in environments without wide temperature...

Page 9: ...not overturn the drive Do not leave the drive for a long time while it is suspended by the wires Procedure for Vertical Wire Suspension of the Drive Use the wire of a length that ensures a 50 degree o...

Page 10: ...22 248 6 55 5 M5 3 5 2A0030 140 260 167 122 248 6 55 5 M5 4 0 2A0040 140 260 167 122 248 6 55 5 M5 4 0 2A0056 180 300 187 160 284 8 75 5 M5 5 6 2A0069 220 350 197 192 335 8 78 5 M6 8 7 2A0081 2 220 36...

Page 11: ...2 275 450 258 220 435 7 5 100 2 3 2 3 M6 25 4A0088 325 510 258 260 495 7 5 105 2 3 3 2 M6 36 4A0103 325 510 258 260 495 7 5 105 2 3 3 2 M6 36 4A0139 325 550 283 260 535 7 5 110 2 3 2 3 M6 41 4A0165 32...

Page 12: ...ion analog pulse train inputs Power supply 10 5 Vdc max 20 mA Analog Input 1 Frequency Reference Bias 10 to 10 Vdc 20 k Analog Input 2 Frequency Reference Bias 10 to 10 Vdc 20 k 0 or 4 to 20 mA 250 An...

Page 13: ...100 35 M8 2A0081 FWH 300A 25 2A0110 FS5972 170 40 35 M8 M8 2A0138 FWH 350A 50 M10 M10 2A0169 FS5972 250 37 FWH 400A 70 M10 2A0211 95 2A0250 FS5972 410 99 FWH 600A 95 2P M12 M12 2A0312 FWH 700A 2A0360...

Page 14: ...ge 13 or refer to the Technical Manual for details 2 Place the drive and EMC noise filter in the same enclosure 3 Use braided shield cable for the drive and motor wiring 4 Remove any paint or dirt fro...

Page 15: ...ing a voltage Operating while there is voltage output can cause large peak currents thus tripping the over current detection or damage the drive Ground Connection Take the following precautions when g...

Page 16: ...in circuit power supply input Connects line power to the drive R1 L11 S1 L21 T1 L31 not available U T1 V T2 W T3 Drive output Connects to the motor B1 B2 Braking resistor not available Available for c...

Page 17: ...he wire jumpers shorting terminals H1 H2 and HC to use the Safe Disable inputs Set the S3 jumper to select between sinking sourcing mode and the power supply H2 Safe Disable input 2 HC Safe Disable fu...

Page 18: ...250 Vac 10 mA to 1 A Minimum load 5 Vdc 10 mA M4 M5 Multi function digital output Speed agree 1 30 Vdc 10 mA to 1 A 250 Vac 10 mA to 1 A Minimum load 5 Vdc 10 mA M6 Monitor Output MP Pulse train outpu...

Page 19: ...rive is operating the motor flashes during deceleration to stop or when the frequency reference is 0 flashes quickly the drive is disabled by a DI the drive was stopped using a fast stop DI or a run c...

Page 20: ...MONITR FREF d1 01 U1 01 000 00Hz 3 4 0 00 50 00 0 00Hz DRV FWD Rdy MODE U1 01 0 00Hz U1 02 0 00Hz U1 03 0 00A DRV Monitor Menu Rdy MODE PRG Modified Consts HELP HELP DATA MODE PRG Quick Setting DATA...

Page 21: ...speed accuracy This mode should be used if the motor parameters are unknown and Auto Tuning cannot be performed Open Loop Vector Control A1 02 2 General variable speed applications Applications requi...

Page 22: ...of drive rated current for 60 s L3 02 Stall Prevention during Acceleration 150 120 L3 06 Stall Prevention during Run 150 120 Default carrier frequency 2 kHz 2 kHz Swing PWM Type Setting Application C...

Page 23: ...e is still applied to the motor during the tuning process even thought the motor may not be rotating b1 01 Reference source Frequency reference input 0 Operator keypad Set the frequency references in...

Page 24: ...iddle and right digit set the function and the left digit sets the output characteristics 0 Output as selected 1 Inverse output Multi Function Analog Inputs H3 The function of each analog input can be...

Page 25: ...motor without load and check if all input outputs and the sequence work as desired 2 Connect the load to the motor 3 Run the motor with load and make sure that there is no vibrations hunting or motor...

Page 26: ...the DC Injection Braking current as a percentage of the drive rated current b2 03 DC Injection Braking Time at Start Sets DC Injection Braking Zero Speed Control when in CLV PM time at start Disabled...

Page 27: ...al Inputs H1 01 to H1 08 Multi Function Digital Input Terminal S1 to S8 Function Selection Selects the function of terminals S1 to S8 Note Major functions are listed at the end of the table No Name De...

Page 28: ...ut Bias Sets the level of the value selected in H6 01 when 0 Hz is input Pulse Output Setting H6 06 Pulse Train Monitor Selection Select the pulse train monitor output function value of the part of U...

Page 29: ...rrent for a standard 4 pole Yaskawa motor Enter the no load current as indicated on the motor test report T1 10 Motor Rated Slip Stationary Auto Tuning Sets the motor rated slip After setting the moto...

Page 30: ...st Recent Fault U3 05 to U3 10 5th to 10th Most Recent Fault U3 11 to U3 14 Cumulative Operation Time at 1st to 4th Most Recent Fault U3 15 to U3 20 Cumulative Operation Time at 5th to 10th Most Recen...

Page 31: ...Run command and reset the drive Option External Fault An external fault was tripped by the upper controller via an option card Remove the fault cause reset the fault and restart the drive Check the u...

Page 32: ...the load Make sure that the drive is big enough to handle the load The overload capability is reduced at low speeds Reduce the load or increase the drive size DC Overvoltage DC bus voltage rose too hi...

Page 33: ...ings 0 and F PID functions have been assigned to both analog inputs and the pulse input at the same time Fix any incorrect setting Refer to the Technical Manual for more details A function has been se...

Page 34: ...Check the V f pattern setting Perform Auto Tuning without the load connected Check the input data and repeat Auto Tuning Motor iron core saturation alarm Calculated core saturation values out of rang...

Page 35: ...permitted to wire inspect and maintain the Safe Disable input NOTICE From the moment terminal inputs H1 and H2 have opened it takes up to 1 ms for drive output to shut off completely The sequence set...

Page 36: ...not active When Safe Disable was activated during stop normal operation can be resumed by simply turning on both Safe Disable inputs i e by deactivating Safe Torque Off When Safe Disable was activate...

Page 37: ...unction Digital Operator Display When both Safe Disable inputs are open Hbb will flash in the digital operator display Should only one of the Safe Disable channels be on while the other is off HbbF wi...

Page 38: ...models CIMR A 2A0110 to 2A0415 and 4A0058 to 4A1200 Use only the tools recommended by the terminal manufacturer for crimping The wire gauges listed in the tables below are Yaskawa recommendations Refe...

Page 39: ...3 4 to 3 22 14 to 30 1 2 25 4 to 3 30 22 to 30 B1 B2 10 to 16 8 to 6 14 8 to 14 M5 2 to 2 5 17 7 to 22 1 16 16 to 25 6 6 to 4 8 8 to 22 M6 4 to 6 35 4 to 53 1 2A0081 R L1 S L2 T L3 35 25 to 35 2 3 to...

Page 40: ...o 354 U T1 V T2 W T3 95 2P 95 to 150 3 0 2P 3 0 to 300 80 2P 70 to 200 1 70 to 150 3 0 to 300 150 2P 80 to 150 3 70 to 150 3 0 to 300 80 2P 80 to 150 M10 18 to 23 159 to 204 95 95 to 150 2 2 to 300 38...

Page 41: ...2 to 5 5 1 2 2 5 to 6 14 to 10 2 2 to 5 5 B1 B2 2 5 to 6 14 to 10 2 2 to 5 5 2 5 2 5 to 6 10 14 to 10 3 5 2 to 5 5 4A0018 R L1 S L2 T L3 2 5 2 5 to 16 10 12 to 6 3 5 2 to 14 M4 1 2 to 1 5 10 6 to 13 3...

Page 42: ...14 to 22 4A0103 4 R L1 S L2 T L3 35 25 to 50 1 0 2 to 1 0 38 30 to 60 M8 9 to 11 79 7 to 97 4 U T1 V T2 W T3 35 25 to 50 1 2 to 1 0 38 30 to 60 1 25 to 50 3 to 1 0 60 30 to 60 3 25 to 50 4 to 1 0 30...

Page 43: ...0 300 2P 4 0 to 300 125 2P 80 to 150 1 70 to 150 3 0 to 300 150 2P 80 to 150 3 70 to 150 3 0 to 300 80 2P 80 to 150 95 35 to 95 1 1 to 3 0 38 38 to 100 4A0515 4 R L1 S L2 T L3 120 2P 95 to 150 3 0 4P...

Page 44: ...150 M12 32 to 40 283 to 354 U T1 V T2 W T3 95 4P 2 95 to 150 300 4P 2 4 0 to 300 125 4P 2 100 to 150 1 120 to 150 250 to 300 150 4P 2 125 to 150 3 95 to 150 4 0 to 300 100 4P 2 100 to 150 95 4P 95 to...

Page 45: ...mm2 8 AWG M4 8 4 YA 4 AD 901 TP 008 100 054 031 M5 R8 5 YA 4 AD 901 TP 008 100 054 032 14 mm2 6 AWG M4 14 NK4 YA 4 AD 902 TP 014 100 054 033 M5 R14 5 YA 4 AD 902 TP 014 100 054 034 M6 R14 6 YA 5 AD 95...

Page 46: ...FWH 90B 90 2A0030 FWH 100B 100 2A0040 FWH 200B 200 2A0056 FWH 200B 200 2A0069 FWH 200B 200 2A0081 FWH 300A 300 2A0110 FWH 300A 300 2A0138 FWH 350A 350 2A0169 FWH 400A 400 2A0211 FWH 400A 400 2A0250 F...

Page 47: ...ding to the type of motor applied When connecting the drive to more than one motor for simultaneous operation disable the electronic overload protection L1 01 0 and wire each motor with its own motor...

Page 48: ...g at 50 Hz and at 150 of the full load amp rating E2 01 of the motor Adjusting the value of L1 02 can shift the set of oL1 curves up the y axis of the diagram below but will not change the shape of th...

Page 49: ...2A0138 100 061 274 ECAT31876 11 2A0169 100 061 275 ECAT31877 11 2A0211 2A0250 100 061 277 ECAT31726 11 2A0312 2A0360 100 061 278 ECAT31698 11 2A0415 4A0058 100 061 273 ECAT31875 11 4A0072 100 061 274...

Page 50: ...Standards 50 YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive A1000 Quick Start Guide Drive outside panel Opening to capacitors Drive inside panel Installation screw Capacitor cover Figure 8 YEC com...

Page 51: ...isable Input Function Chapter 9 Addition UL Standards June 2009 All Revision Review and corrected entire documentation Chapter 2 Chapter 3 Addition Larger drive capacities added along with correspondi...

Page 52: ...one 81 0 3 5402 4502 Fax 81 0 3 5402 4580 Internet http www yaskawa co jp DRIVE CENTER INVERTER PLANT 2 13 1 Nishimiyaichi Yukuhashi Fukuoka 824 8511 Japan Phone 81 930 25 3844 Fax 81 930 25 4369 Inte...

Reviews: