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Yamatake EST240Z, User Manual

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The Role of This Manual

iv

Outline of 

EST240Z

Manuals

The following 8 manuals are provided to cover a range of 

EST240Z

-related topics.  Use the manual that best fits

your application.  In the event such a manual is not available, contact us or your local 

EST240Z

dealer.

User's

Manua

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CP-U

M-012

3E

WARN

ING

CAUTIO

N

WARN

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CAUT

ION

Smart Terminal EST240Z User's Manual

Manual No.CP-UM-5145E

This manual is packaged with the EST240Z body.

This manual should be read by those who produce units that use the Smart
Terminal.

This manual contains safety precautions when using the Smart Terminal,
installation methods, and descriptions for wiring the power supply and
signal lines.

Smart Terminal EST-Z Series User's Manual
Application Preparation

Manual No. CP-SP-1088E

This manual should be read by those who design screens that are
displayed on the EST240Z and operations.

This manual describes the environment of the personal computer on which
AP Editor can be used, installation methods, startup, system settings, file
operations, printing, how to paste smart objects, and other AP Editor
operations.

Smart Terminal EST-Z Series User's Manual
Smart Object Library

Manual No. CP-SP-1089E

Graphic elements that have functions for displaying on the EST240Z are
called “smart objects.”

This manual describes the concept of smart objects and the functions of
each smart object.

Smart Terminal EST-Z Series User's Manual
Communications Connection

Manual No. CP-SP-1090E

This manual should be read by those who combine the EST240Z with
PLCs made by other manufacturers and dedicated board computers to
build systems. This manual describes how to connect to PLCs, address
maps that correspond to PLCs, how to paste smart objects, drawing, and
other operations and settings required for making applications using PLCs.

Smart Terminal EST240Z User's Manual
Installation

Manual No. CP-SP-1065E

This manual.
This manual should be read by those who use the EST240Z to design units
and those in charge of maintenance.

This manual describes safety cautions when using the Smart Terminal, how
to install for incorporating into units, wiring methods, maintenance and
inspection, troubleshooting, and hardware specifications.

Summary of Contents for EST240Z

Page 1: ...ST240Z This manual contains information for ensuring correct use of the EST240Z It also provides necessary information for installation maintenance and trou bleshooting This manual should be read by those who design and maintain devices that use the EST240Z Be sure to keep this manual nearby for handy reference ...

Page 2: ...uct as a safety switch or as an emergency stop switch Special care should be taken to implement a fail safe and or redundant design which takes into account the possibility of operational delay unit damage and malfunction of this product RESTRICTIONS ON USE The smart terminal is a registered trademark of Yamatake Corporation Other company names and product names listed in this manual are registere...

Page 3: ... the user of the danger of electric shock White circles with a diagonal bar notify the user that specific actions are prohibited to prevent possible danger These icons graphically represent the actual prohibited action The example on the left notifies the user that disassembly is prohibited Black filled in circles instruct the user to carry out a specific obligatory action to prevent possible dang...

Page 4: ...ables together cannot be avoided use a shielded cable and ground one end of the shield Be sure to turn off the power before you wire the EST Otherwise electric shock hazard can be caused Be sure to turn off the power before the maintenance and inspection of the EST Otherwise electric shock hazard can be caused Do not touch the leads of IC and other electronic parts and the PWB patterns with bare h...

Page 5: ... adjustment data will be initialized during battery replacement In this case please reconfigure the settings The trend data will be lost during battery replacement The changes that have been made to the recipe data using the EST will be lost during battery replacement In case of the EST s system program of F W firmware version R0021 or later the changes are automatically written to the EST s memor...

Page 6: ...stem settings file operations printing how to paste smart objects and other AP Editor operations Smart Terminal EST Z Series User s Manual Smart Object Library Manual No CP SP 1089E Graphic elements that have functions for displaying on the EST240Z are called smart objects This manual describes the concept of smart objects and the functions of each smart object Smart Terminal EST Z Series User s M...

Page 7: ...This package is used when constructing systems by connecting the EST240Z to Yamatake s Distributed Multi channel Controller DMC10 This manual describes the specifications of the software package how to use the package how to install the software and how to operate the software ...

Page 8: ... to connect the EST240Z to other equipment and how to use the EST setting menu Chapter 5 OPERATION PROCEDURES This chapter describes downloading procedure of application data to EST240Z and how to start the operation Chapter 6 MAINTENANCE AND INSPECTION This chapter describes inspection procedures and how to replace maintenance parts to ensure maximum service life of the EST240Z Chapter 7 TROUBLES...

Page 9: ...Chapter 3 INSTALLATION AND WIRING 3 1 Attention before the installation 3 1 Installation environment 3 1 Precautions to be taken in installation and wiring 3 2 3 2 Installation 3 3 Panel cut out dimensions 3 3 Installation 3 3 Chapter 4 CONNECTIONS AND SETUP 4 1 Preparations 4 1 Connection points and required parts 4 2 Recommended crimp style terminal lug and tightening torque 4 2 4 2 EST Connecti...

Page 10: ...ch calibration procedure 4 22 Chapter 5 OPERATION PROCEDURES 5 1 Downloading 5 1 5 2 Operation start 5 2 Chapter 6 MAINTENANCE AND INSPECTION 6 1 Maintenance 6 1 Replacing the panel protective sheet 6 1 Replacing the display unit 6 3 Battery replacement 6 5 Touch switch panel replacement 6 7 Backlight CFL replacement 6 9 6 2 Inspections 6 12 Notes on inspections 6 12 Inspection procedures 6 12 Cha...

Page 11: ...trical specifications 9 1 Environmental specifications 9 1 Mechanical specifications 9 1 9 2 Performance Specifications 9 2 9 3 Interface Specifications 9 3 Interface specifications 9 3 DC input output interface specifications 9 3 9 4 External Dimensions 9 4 Index ...

Page 12: ...e Notes indicate useful information that the user might benefit by knowing 1 2 3 The numbers with the parenthesis indicate steps in a sequence or indicate corresponding parts in an explanation ABC Indicate commands messages and touch switch menus displayed on the screen Exit button Indicate touch switch buttons displayed on the screen Indicate messages displayed on the screen or the result of each...

Page 13: ...escription ESTX939FB00 Mounting braket Model No Description ESTX924BL60 Middle size color STN LCD backlight For the EST240Z not yet complying with the CE marking ESTX924BL61 Middle size color STN LCD backlight For the EST240Z complying with the CE marking ESTX92XSS60 Panel protective sheet For white model ESTX92XSS61 Panel protective sheet For black model 81446345 001 Battery Model No Description ...

Page 14: ...ithout any special programs This allows the data exchange between PLCs and controllers or the controller s configuration changes to be performed easily Configuration example Note PC PLC Controllers Host computer IrDA Infrared communication port EST RS 232C RS 485 half duplex three wire system RS 485 full duplex five wire system Chapter 1 PRODUCT OUTLINE ...

Page 15: ...Operating Red flashing System error for example shortage of work memory Red Error or in ROM Write mode Green flashing System Screen is displayed LCD Touch switches are mounted on the display surface Panel protective sheet Protects the touch switches from dust and water Infrared communication port CH0 For infrared communication 0 1 2 3 45 06 0 06 ...

Page 16: ...ubstances may cause them to swell or dissolve Touch switch panel PET PET is used in the panels Panel protective sheet polyethylene terephthalate Although it is permeable to strong acid alkali boiling water and steam it is highly resistant to organic solvents and oils It is a thermoplastic material and a crystalline resin Case packing Nitrile rubber JIS B2401 1A Though it is highly resistant to gas...

Page 17: ... gas Equipment is exposed to large amounts of dust salt iron powder and other conductive sub stances or organic solvents Equipment would be directly exposed to vibra tions or shocks Equipment would be exposed to strong electric or magnetic fields Installation environment In order to ensure the reliability of the system and to take full advantage of the EST s functions the user should heed the inst...

Page 18: ... not bundle the EST communications cables or data lines with a noise source such as the power cable of a motor If routing theses cables in the same duct cannot be avoided use a shielded cable and connect the shield to the ground Mount the EST on a flat even surface as performance may otherwise not meet the IP65 standard Packings are subject to aging and all packings that have lost their elasticity...

Page 19: ...n the cut out panel Use the provided four mounting bracket screws to secure the top and bottom of the EST to the panel When the heads of the screws of the four mounting bracket are flush with the panel and there is no looseness turn the screws an extra half to one full turn to ensure that the EST is firmly secured Handling Precautions Over tightening the screws of the four mounting bracket can def...

Page 20: ...cially to the front face or scratch it by something sharp pointed Otherwise malfunction may occur Be careful not to hit and break the front touch panel Otherwise the touch panel can be broken and the broken pieces may cause injury Do not connect to outdoor wiring or lightening could cause malfunction Connectors and crimp contacts are required for wiring the EST Be sure to use crimp contacts when w...

Page 21: ... CONNECTIONS AND SETUP Terminal X Screw Recommended Suitable cross sectional Parts No of crimp contact area of the wire J S T MFG CO Ltd mm JIS specifications mm2 Power supply 6 4 terminal M3 RAV1 25 3 0 25 to 1 65 V1 25 3 Communication 7 2 terminal Connection points Required parts Power supply terminal Crimp type terminal lug CH2 CH3 CH4 terminal block CH1 9pins DSUB connector DDK Ltd 17JE 13090 ...

Page 22: ...edicated ground ground resistance lower than 100Ω Attach a circuit breaker to the EST s power supply input or use a DC power supply with current limiting Signal Description 24V Power supply positive side 24V GND Power supply ground 0V FG Ground Power supply terminal signals 4 3 CAUTION Prevent debris of wiring or foreign materials from entering the EST It may cause trouble or burning the EST Be ca...

Page 23: ...ection 2 RD1 Reception data CH1 Input 3 SD1 Transmission data CH1 Output 4 ER1 Connected with DR 6 pin internally CH1 5 SG Signal ground 6 DR1 Connected with ER 4 pin internally CH1 7 RS1 Transmission request CH1 Output 8 CS1 Transmission permission CH1 Input 9 NC No connection Shell No connection CH1 Connector Signals 1 NC 2 RD 3 SD 4 ER 5 SG 6 DR 7 RS 8 CS 9 NC FG RD SD ER SG DR RS CS Shield EST...

Page 24: ...n with full duplex device Chapter 4 CONNECTIONS AND SETUP Pin No Signal Description Channel Input Output 5 SG Signal ground 4 RDB2 Reception data CH2 Input 3 RDA2 Reception data CH2 Input 2 SDB2 Transmission data CH2 Output 1 SDA2 Transmission data CH2 Output CH2 Connector Signals 4 5 ...

Page 25: ...rs may use different signal names For wiring use twisted pair cable with shield and ground the shields at one point When connecting multiple devices connect them in a multi drop configuration and connect terminating resistors 120 to 150Ω 1 2W at each end Chapter 4 CONNECTIONS AND SETUP ...

Page 26: ... for the MITSUBISHI CPU CH3 becomes an output only terminal RSA RSB Connection examples CH3 CH4 Connector Signals Pin No Signal Description Channel Input Output 10 SG Signal ground common for CH3 CH4 9 DB4 Transmission Reception data CH4 Input Output 8 DA4 Transmission Reception data CH4 Input Output 7 DB3 Transmission Reception data CH3 Input Output 6 DA3 Transmission Reception data CH3 Input Out...

Page 27: ...nt signal names For wiring use twisted pair cable with shield and ground the shields at one point When connecting multiple devices connect them in a multidrop configuration and connect terminating resistors 120 to 150 Ω 1 2W at each end Chapter 4 CONNECTIONS AND SETUP ...

Page 28: ...ction There is no hole for the input output cables on the standard rear cover If necessary please contact us Connection examples 24V GND FG 1 2 3 4 5 6 7 8 9 10 RS 232C 5 4 3 2 1 Chapter 4 CONNECTIONS AND SETUP Pin No Signal Description Input Output 1 DOVCC Power supply for the output signal 2 DO Output signal Output 3 DOGND Output signal ground 4 DI Input signal Input 5 DIGND Input signal ground ...

Page 29: ... not appear When downloading the application from AP Editor for the first time the system is downloaded at the same time Then the system menu can be called up System downloading is only at the first application downloading Before downloading the system When the EST is switched on for the first time the following screen will be displayed After downloading the system Press the square area of 13mm X ...

Page 30: ...as been used for example In such a case use this button to delete unwanted data and make more space available It is not necessary to use this button in other situations After touching this button Cleaning up application data will be displayed When the garbage collection has been completed Application data clean up completed will be displayed The time to complete the garbage collection depends on t...

Page 31: ...ent concerned is indicated with a red dot The above example shows that the IPL BIOS Program is old The system program consists of the following four components 1 F W Main body of the system program Downloaded by AP editor 2 IPL IPL BIOS This program activates the EST s originally contained basic functions 3 FONT Character font data and auxiliary program Downloaded by AP Editor 4 MENU System menu p...

Page 32: ...hanged with this menu Touch 2 Memory switch conf in the system menu The following screen will be displayed To activate Auto Run Mode Backlight off and Screen saver touch on the left An activated item will be indicated with Touch the check box again to deactivate the item To change the time the buzzer tone and LCD contrast highlight the value that is to be changed by touching it Change the value us...

Page 33: ...ty switch the indication changes E O N and back to Even Messages displayed in the message area Unless the new conf is saved with CONF WRITE it will be lost at power down Handling Precautions The settings made in this menu become effective at the operation start Be sure to save the setting changes by Conf Write Unwritten changes will be lost at reboot and the settings return to the factory set valu...

Page 34: ...splayed on this screen are used only when the application is running When the application is not running all the ports will use the Serial Driver Slave Format of the Serial Driver Slave CH0 9600bps no parity 1 stop bit CH1 to CH4 Just after rebooting 9600bps Even parity 1 stop bit After the application start Settings of the application are active Self diagnostics For the self diagnostics please re...

Page 35: ...y the last two digits The day of the week is automatically set Set Touch to change the currently selected value Exit Touch to return to the system menu Handling Precautions If Exit key is touched before the Set key or the power is turned off before the Set key is touched the clock setting will not be changed Error reset Clear the system error Touch 6 Error reset in the system menu The following sc...

Page 36: ... touching the screen to begin calibration of the touch panel Note There are two ways for touch switch calibration as follows Calibration by touching the touch switch Selecting the touch switch calibration in the system menu Refer to the Section 4 5 Touch Switch Calibration page 4 22 for the way to calibrate by touching the touch switch Chapter 4 CONNECTIONS AND SETUP ...

Page 37: ...DC input output interface does not operate correctly Touch 4 Self diagnostics in the system menu The following screen will be displayed Display test This is to check if the LCD elements are operation normally Touch 1 Display test in the self diagnostics menu The following screen will be displayed Start By touching this button the screen will change in the following order Screen shown above all whi...

Page 38: ...to the self diagnostics menu Memory test To test the EST memory Touch 3 Memory test in the self diagnostics menu The following screen appears and the memory test is performed After a few seconds the test result is displayed The messages are as follows Exit Touch to return to the self diagnostics menu If Memory test detected an error is displayed contact the Yamatake sales service office or the dea...

Page 39: ...equired item A soft round rubber stick for example stick style eraser If you do not need very accurate positioning you can adjust it using your finger Touch switch calibration procedure Turn off the power of the EST While touching the screen any part is OK turn the power on and hold 10 sec The following screen will be displayed Touch the center of the mark in the upper right corner The following s...

Page 40: ...or hard The touch switches will be damaged If the wrong part of the screen is touched during the adjustment procedure it may cause the touch switches to not respond In this case perform the adjustment procedure from the beginning again This function is not available if the system program has not been downloaded ...

Page 41: ...page 1 1 Download procedure 1 Turn off the EST 2 Install the AP Editor into a PC Connect the EST to that PC with a communications cable RS 232C or RS 485 3 Turn on the EST 4 Start up the AP Editor and select the file to download and start downloading On the EST screen the following messages are displayed to indicate the progress of the download First Initializing application data please wait Then ...

Page 42: ... in EST Then select Yes 2 Turn on the EST again and touch Start Application on the system menu screen 3 Touch the upper left of the panel until the system menu screen appears Touch Start Application on that screen Handling Precautions Auto Run Mode is used when EST is connected to a device with long start up time Timing to start the EST operation can be specified When a long time delay is set the ...

Page 43: ...ews Replacing the panel protective sheet Replace the panel protective sheet when it becomes dirty or scratched This replacement can be performed when the EST is mounted in a control panel or other equipment Required items New panel protective sheet Small flat head screwdriver CAUTION Be sure to turn off the power before the maintenance and inspection of the EST Otherwise electric shock hazard can ...

Page 44: ...ter the works including mounting and wiring have been completed remove it as follows Handling Precautions Peeling off the film with your fingernail may scratch the surface of the EST Handling Precautions The surface of the touch switches is very sensitive and the dirt and dust cannot be removed Be careful not to touch the surface and protect it from dirt and dust The panel protective sheet that is...

Page 45: ...lat head screws Unscrew them just from the case but do not remove them from the chassis Handling Precautions Do not touch the touch switches Prevent them from being scratched 3 Remove the display unit from the body by lifting the mounting screws Chassis Case Mounting screw Chapter 6 MAINTENANCE AND INSPECTION WARNING The display unit is very heavy Make sure not to drop it when you replace it Doing...

Page 46: ...switches is very sensitive and dirt and dust cannot be removed Be careful not to touch the surface and protect it from dirt and dust The panel protective sheet that is once removed has no adhesive power Do not use it again and replace with a new protective sheet Make sure the panel protective sheet is properly attached as dirt on the side of the adhesive will lower the power of the adhesive and ma...

Page 47: ...please note the followings Clock data user touch switch adjustment data and user contrast adjustment data will be initialized during battery replacement In this case please reconfigure the settings The trend data will be lost during battery replacement The changes that have been made to the recipe data using the EST will be lost during battery replacement In case of the EST s system program of F W...

Page 48: ... touch switches is very sensitive and dirt and dust cannot be removed Be careful not to touch the surface and protect it from dirt and dust The panel protective sheet that is once removed has no adhesive power Do not use it again and replace with a new protective sheet Make sure the panel protective sheet is properly attached as dirt on the side of the adhesive will lower the power of the adhesive...

Page 49: ...ut the tail see the figure below Pull the connector CN3 forward till it snaps in the printed mark on the printed wired board Extract the tail tip Handling Precautions Do not pull the connector before the connector latch is completely unlatched Otherwise the touch switch panel or the connector will be damaged 4 Remove the four 4 touch switch panel securing screws and remove the touch switch panel H...

Page 50: ...t to touch the end face The surface of the touch switches is very sensitive and the dirt and dust cannot be removed Be careful not to touch the surface and protect it from dirt and dust The surface of the LCD unit is very sensitive and dirt and dust cannot be removed Be careful not to touch the surface and protect it from dirt and dust The panel protective sheet that is once removed has no adhesiv...

Page 51: ... the display unit page 6 3 Handling Precautions Be careful not to dirty or scratch the display unit especially the touch switches 3 Remove the touch switch panel Follow the instructions on Touch switch panel replacement page 6 7 Handling Precautions Be careful not to touch the surface of the LCD unit and touch switches Protect them from dirt and dust 4 Turn over the display unit 5 Disconnect the C...

Page 52: ... unit by lifting its lower right hand corner where the screw was firstly 9 Install the new backlight unit and secure them with the screw 10 Put the CFL connector through the hole on the chassis and place the display unit back into position Secure it with the screws 11 Reconnect the CFL connector CN6 The connector cable should be put near the battery so that it will not be pinched when assembling 1...

Page 53: ...careful not to touch the surface and protect them from dirt and dust The panel protective sheet that is once removed has no adhesive power Do not use it again and replace with a new protective sheet Make sure the panel protective sheet is properly attached as dirt on the side of the adhesive will lower the power of the adhesive and make it impossible to meet its specified drip proof specifications...

Page 54: ...ity must be If the temperature is too high Environmental conditions within the prescribed range install a fan to lower the There must be no corrosive gas temperature dust or condensation Adjust environment to ensure proper ventilation Panel protective sheet The display should be easy to Wipe the panel protective sheet view with a soft damp cloth or use a The panel protective sheet must soft brush ...

Page 55: ...he touch switches for 5sec to clear the error display Display buffer memory full Can NOT display correctly Reduce the number of trend graphs or variable length character string data Press anywhere on the touch switches for 5sec to clear the error display Handling Precautions In the following cases check the Application info in the system menu Operation does not start though it is in Auto Run Mode ...

Page 56: ... the backlight Chapter 7 TROUBLESHOOTING Symptoms Check points Checks The backlight does not go on Power supply Is the correct voltage being supplied Application data Is the backlight set to OFF No data is displayed Download 1 Has the system been downloaded 2 Has the application been downloaded 3 Was the download correctly completed Temperature Is the ambient temperature too low Power supply Is th...

Page 57: ...Chapter 8 DISPOSAL 8 1 Precautions on discarding EST 8 1 CAUTION When you discard the EST discard it as industrial waste following regulations and rules stipulated by your local self governing body ...

Page 58: ...d be same as the absolute humidity at 40 C85 Storage and No presence of corrosive gas operating atmosphere Vibration resistance Conforms to JIS C0911 the equipment is exposed to 10 to 55Hz vibrations 9 8m s2 in X Y and Z directions single sweep 6 minute 2 hours in each direction Impact resistance Conforms to JIS C0912 98m s2 for 20ms or less Noise resistance DC power supply 1000V 100ns to1µs using...

Page 59: ...tion distance 40 to 100cm Chapter 9 SPECIFICATIONS Items Specifications Display devices 5 7 inch Color STN LCD Display color 256 colors BMP images 1 64 colors smart objects Effective display area 115 86 Display characters 16 16 pixels 20 characters 15 lines Resolution 320 240 Service life of LCD approx 50 000h 2 Service life of backlight 40 000h typ 3 Type of touch switches Transparent resistor me...

Page 60: ... Interface Communication No of units Transmission Notes speed to connect distance m CH0 Infrared communication 9600 to 115 2kbps 1 1 Front conform to IrDA1 0 CH1 RS 232C based 9600 to 115 2kbps 1 15 DSUB 9 pins SD RD RS CS CH2 RS 485 based 9600 to 115 2kbps 31 1000 M3 terminal box full half duplex CH3 RS 485 based 4800 to 38 4kbps 31 1000 M3 terminal box half duplex CH4 RS 485 based 4800 to 38 4kb...

Page 61: ...9 4 External Dimensions 9 4 Unit mm Chapter 9 SPECIFICATIONS ...

Page 62: ...conf 4 11 Memory test 4 18 Mode indicator lamp 2 1 Model Numbers 1 1 N Nomenclature and Functions 2 1 O Operation 5 2 Optional parts 1 1 P Package software 1 1 Panel cut out dimensions 3 3 Plastic film 6 2 Product outline 1 1 Power supply connection 4 3 Precautions to be taken in installation and wiring 3 2 R Recipe data write 4 16 Replacing the display unit 6 3 Replacing the panel protective shee...

Page 63: ... was added Interface I F test 4 17 4 18 page of old was deleted 4 20 Touch switch adjustment Touch switch calibration 6 1 WARNING was deleted CAUTION was changed 6 5 CAUTION was changed 6 7 6 8 Replacement procedure was divided to Remove the display unit and Mounting the display unit 7 2 Communication is impossible by IrDA was added 9 2 Contents of 4 were changed 02 12 4th Edition RESTRICTIONS ON ...

Page 64: ...vanced Automation Company Totate International Building 2 12 19 Shibuya Shibuya ku Tokyo 150 8316 Japan URL http www yamatake com Printed in Japan 1st Edition Issued in Sep 2000 C 5th Edition Issued in June 2004 E This has been printed on recycled paper 02 ...

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