ENGINE SPECIFICATIONS
2-4
Limit
4.550 mm (0.1791 in)
Valve guide inside diameter (exhaust)
4.500–4.512 mm (0.1772–0.1776 in)
Limit
4.550 mm (0.1791 in)
Valve-stem-to-valve-guide clearance (intake)
0.010–0.037 mm (0.0004–0.0015 in)
Limit
0.080 mm (0.0032 in)
Valve-stem-to-valve-guide clearance (exhaust)
0.025–0.052 mm (0.0010–0.0020 in)
Limit
0.100 mm (0.0039 in)
Valve stem runout
0.010 mm (0.0004 in)
Valve spring
Free length (intake)
37.58 mm (1.48 in)
Limit
35.70 mm (1.41 in)
Free length (exhaust)
37.58 mm (1.48 in)
Limit
35.70 mm (1.41 in)
Installed length (intake)
30.90 mm (1.22 in)
Installed length (exhaust)
30.90 mm (1.22 in)
Spring rate K1 (intake)
25.68 N/mm (2.62 kgf/mm, 146.63 lbf/in)
Spring rate K2 (intake)
40.50 N/mm (4.13 kgf/mm, 231.26 lbf/in)
Spring rate K1 (exhaust)
25.68 N/mm (2.62 kgf/mm, 146.63 lbf/in)
Spring rate K2 (exhaust)
40.50 N/mm (4.13 kgf/mm, 231.26 lbf/in)
Installed compression spring force (intake)
159.60–183.60 N (16.27–18.72 kgf, 35.88–
41.27 lbf)
Installed compression spring force (exhaust)
159.60–183.60 N (16.27–18.72 kgf, 35.88–
41.27 lbf)
Spring tilt (intake)
1.6 mm (0.06 in)
Spring tilt (exhaust)
1.6 mm (0.06 in)
Winding direction (intake)
Clockwise
Winding direction (exhaust)
Clockwise
Cylinder
Bore
60.000–60.010 mm (2.3622–2.3626 in)
Taper limit
0.050 mm (0.0020 in)
Out of round limit
0.050 mm (0.0020 in)
Piston
Piston-to-cylinder clearance
0.015–0.048 mm (0.0006–0.0019 in)
Diameter
59.962–59.585 mm (2.3607–2.3459 in)
Measuring point (from piston skirt bottom)
7.0 mm (0.28 in)
Offset
**
Piston pin bore inside diameter
15.002–15.013 mm (0.5906–0.5911 in)
Limit
15.043 mm (0.5922 in)
Piston pin outside diameter
14.995–15.000 mm (0.5904–0.5906 in)
Limit
14.975 mm (0.5896 in)
Piston-pin-to-piston-pin-bore clearance
0.009–0.025 mm (0.0004–0.0010 in)
Limit
0.075 mm (0.0030 in)
Piston ring
Top ring
Ring type
Barrel
End gap (installed)
0.10–0.25 mm (0.0039–0.0098 in)
Limit
0.40 mm (0.0157 in)
Ring side clearance
0.030–0.065 mm (0.0012–0.0026 in)
Limit
0.100 mm (0.0039 in)
Summary of Contents for YZF-R25
Page 1: ......
Page 2: ......
Page 3: ......
Page 6: ......
Page 8: ......
Page 25: ...BASIC SERVICE INFORMATION 1 16 ...
Page 32: ...SPECIAL TOOLS 1 23 ...
Page 49: ...TIGHTENING TORQUES 2 16 2 6 8 5 4 1 2 6 3 7 2 10 9 A ...
Page 66: ...COOLING SYSTEM DIAGRAMS 2 33 EAS20020 COOLING SYSTEM DIAGRAMS 1 2 3 1 5 4 4 ...
Page 99: ......
Page 128: ...PERIODIC MAINTENANCE 3 29 ...
Page 146: ...GENERAL CHASSIS 5 4 15 1 b b a a 2 ...
Page 200: ...FRONT FORK 4 69 2 b a 1 ...
Page 209: ...SWINGARM AND REAR SHOCK ABSORBER ASSEMBLY 4 78 2 1 1 1 a A B ...
Page 214: ...CHAIN DRIVE 4 83 ...
Page 256: ...CYLINDER AND PISTONS 5 39 1 ...
Page 310: ...TRANSMISSION 5 93 ...
Page 322: ...WATER PUMP 6 11 ...
Page 336: ...THROTTLE BODIES 7 13 c 1 cylinder d 2 cylinder A Left B Right b a d c A B b 1 ...
Page 337: ...THROTTLE BODIES 7 14 ...
Page 338: ...AIR INDUCTION SYSTEM 7 15 EAS20071 AIR INDUCTION SYSTEM 1 2 3 4 5 1 2 ...
Page 342: ...AIR INDUCTION SYSTEM 7 19 ...
Page 345: ......
Page 355: ...ELECTRIC STARTING SYSTEM 8 10 ...
Page 359: ...CHARGING SYSTEM 8 14 ...
Page 371: ...SIGNALING SYSTEM 8 26 ...
Page 417: ...FUEL PUMP SYSTEM 8 72 ...
Page 420: ...ELECTRICAL COMPONENTS 8 75 2 3 4 5 12 11 10 9 8 7 1 6 ...
Page 440: ...ELECTRICAL COMPONENTS 8 95 ...
Page 451: ...SELF DIAGNOSTIC FUNCTION AND DIAGNOSTIC CODE TABLE 9 10 ...
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