Yamaha YZF-R125, Service Manual, Page: 220 / 356

CLUTCH
5-45
5. Bend the lock washer tab along a flat side of
the nut.
6. Lubricate:
• Friction plates
• Clutch plates
(with the recommended lubricant)
7. Install:
• Clutch damper spring seat “1”
• Clutch damper spring “2”
• Friction plate 2
• Clutch plates
• Friction plates 3
• Friction plate 1
NOTE:
• Install the clutch damper spring seat and clutch
damper spring as shown in the illustration.
• First, install a friction plate and then alternate
between a clutch plate and a friction plate.
8. Install:
• Pressure plate
• Clutch springs
• Clutch spring bolts “1”
NOTE:
Tighten the clutch spring bolts in stages and in a
crisscross pattern.
9. Adjust:
• Clutch mechanism free play
▼▼▼ ▼ ▼ ▼▼▼ ▼ ▼ ▼▼▼ ▼ ▼ ▼▼▼ ▼ ▼ ▼▼▼ ▼ ▼ ▼▼▼ ▼ ▼▼▼
a. Check that projection “a” on the clutch push
lever “1” aligns with mark “b” shown on the
crankcase in the illustration by pushing the
clutch push lever manually in direction “c” un-
til it stops.
b. If projection “a” is not aligned with mark “b”,
align them as follows:
• Loosen the locknut “2”.
• With the clutch push lever fully pushed in di-
rection “c”, turn the short clutch push rod “3”
in or out until projection “a” aligns with mark
“b”.
• Hold the short clutch push rod to prevent it
from moving and then tighten the locknut to
specification.
Recommended lubricant
Engine oil
T
R
.
.
Clutch spring bolt
12 Nm (1.2 m·kg, 8.7 ft·lb)
3
1
2
1 2
T
R
.
.
Short clutch push rod locknut
8 Nm (0.8 m·kg, 5.8 ft·lb)
1
b
c
1
a
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