CYLINDER HEAD, CYLINDER AND PISTON
5-14
•
Push rod bolt “2”
NOTICE
ECA27140
Be sure to use the set pin. If the set pin is not
used, the power valve constituent parts will
result in damage.
TIP
•
Insert the set pin “3” included in owner’s tool kit
to install the push rod bolt.
•
Do not forget to remove the set pin.
7. Remove:
•
Set pin
8. Install:
•
Gasket (power valve housing)
•
Power valve housing “1”
•
Power valve housing bolt “2”
EAM30555
INSTALLING THE CYLINDER HEAD
1. Lubricate:
•
O-ring
2. Install:
•
O-ring “1”
•
Dowel pin “2”
TIP
Apply the lithium-soap-based grease on the O-
rings.
3. Install:
•
Cylinder head “1”
•
Copper washer “2”
•
Cylinder head nut “3”
TIP
Tighten the cylinder head nut in stage, using a
crisscross pattern.
4. Install:
•
Spark plug
•
Spark plug cap
•
Radiator hose
Push rod bolt
4.5 N·m (0.45 kgf·m, 3.3 lb·ft)
Power valve housing bolt
4.5 N·m (0.45 kgf·m, 3.3 lb·ft)
Recommended lubricant
Lithium-soap-based grease
T
R
.
.
Ne
w
T
R
.
.
Cylinder head nut
25 N·m (2.5 kgf·m, 18 lb·ft)
Spark plug
20 N·m (2.0 kgf·m, 15 lb·ft)
Ne
w
1
2
2
New
T
R
.
.
T
R
.
.
Summary of Contents for YZ250 2022
Page 5: ...EAM20162 YAMAHA MOTOR CORPORATION U S A YZ MOTORCYCLE LIMITED WARRANTY...
Page 8: ......
Page 10: ......
Page 38: ...MOTORCYCLE CARE AND STORAGE 1 26...
Page 54: ...CABLE ROUTING DIAGRAM 2 15 EAM20152 CABLE ROUTING DIAGRAM Frame and engine left side view...
Page 56: ...CABLE ROUTING DIAGRAM 2 17 Frame and engine left side view...
Page 58: ...CABLE ROUTING DIAGRAM 2 19 Frame and engine right side view...
Page 60: ...CABLE ROUTING DIAGRAM 2 21 Handlebar front view 0 mm 0 in 0 mm 0 in...
Page 62: ...CABLE ROUTING DIAGRAM 2 23 Rear brake right side view...
Page 64: ...CABLE ROUTING DIAGRAM 2 25...
Page 92: ...ELECTRICAL SYSTEM 3 26...
Page 160: ...CHAIN DRIVE 4 66...
Page 193: ...CLUTCH 5 31 2 1...
Page 233: ...ELECTRICAL COMPONENTS 8 6 EAM30289 CHECKING THE SWITCHES 1 1 Engine stop switch...
Page 254: ...TROUBLESHOOTING 9 13...
Page 261: ...ENGINE 10 6...
Page 274: ......