
CLUTCH
5-47
EASB29B252
INSTALLING THE CLUTCH
1. Install:
• Push lever shaft “1”
TIP
• Apply the lithium-soap-based grease on the
oil seal lip.
• Before installation, apply the engine oil to the
push lever shaft sliding surface.
2. Install:
• Washer “1”
• Bearing “2”
• Collar “3”
• Primary driven gear “4”
• Thrust washer “5”
• Clutch boss “6”
TIP
Apply the engine oil on the primary driven gear
inner circumference.
3. Install:
• Lock washer “1”
• Clutch boss nut “2”
ECA
NOTICE
Make sure to tighten to specification; other-
wise, it may damage the other part that is
fastened together.
TIP
• Apply the engine oil to the threads and con-
tact surface of the clutch boss nut.
• Use the clutch holding tool “3” to hold the
clutch boss.
4. Bend the lock washer “1” tab.
5. Install:
• Friction plate 1 “1”
• Clutch plate “2”
• Cushion spring “3”
• Friction plate 2 “4”
TIP
• Install the clutch plates and friction plates al-
ternately on the clutch boss, starting with a
friction plate and ending with a friction plate.
• Install the cushion spring “3” in the position as
shown.
• From the clutch boss side, install the friction
plates in order: friction plate 1
2, friction
plate 2 (identification color: purple)
5, and
friction plate 1
2.
• Apply the engine oil on the friction plates and
clutch plates.
Clutch boss nut
75 Nm (7.5 m·kgf, 54 ft·lbf)
1
New
T
R
.
.
Universal clutch holder
90890-04086
Universal clutch holder
YM-91042
3
2
1
1
Summary of Contents for YZ 2017 Series
Page 6: ...EASB916006 YAMAHA MOTOR CORPORATION U S A YZ MOTORCYCLE LIMITED WARRANTY...
Page 10: ......
Page 63: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 22...
Page 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29...
Page 72: ...CABLE ROUTING DIAGRAM 2 31 EASB29B065 CABLE ROUTING DIAGRAM...
Page 74: ...CABLE ROUTING DIAGRAM 2 33...
Page 76: ...CABLE ROUTING DIAGRAM 2 35...
Page 78: ...CABLE ROUTING DIAGRAM 2 37...
Page 80: ...CABLE ROUTING DIAGRAM 2 39...
Page 82: ...CABLE ROUTING DIAGRAM 2 41...
Page 84: ...CABLE ROUTING DIAGRAM 2 43...
Page 86: ...CABLE ROUTING DIAGRAM 2 45...
Page 198: ...CHAIN DRIVE 4 70...
Page 262: ...OIL PUMP AND BALANCER GEAR 5 61 a 2 10 b 2 9 1 b 5 3 a 4 10 5 9 3 E c d 6 7 8 8 b 6...
Page 319: ...CHARGING SYSTEM 8 15...
Page 327: ...COOLING SYSTEM For JPN 8 23...
Page 359: ...FUEL PUMP SYSTEM 8 55...
Page 360: ...ELECTRICAL COMPONENTS 8 56 EASB29B345 ELECTRICAL COMPONENTS EASB29B346 9 10 11 1 3 2 4 5 6 7 8...
Page 362: ...ELECTRICAL COMPONENTS 8 58 11 10 9 2 3 1 6 7 8 4 5...
Page 364: ...ELECTRICAL COMPONENTS 8 60 EASB29B347 CHECKING THE SWITCHES 4 1 3 2 B B Sb B B B B B B B B...