Yamaha YXZ10YESH Owner'S Manual Download Page 189

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8-53

EBU32590

Rear knuckle upper and lower pivot lu-
brication (left and right)

Lubricate the knuckle upper and lower pivots
with a grease gun.

EBU35220

Drive shaft universal joint lubrication

Lubricate the drive shaft universal joint with a
grease gun.

EBU32600

Steering shaft lubrication

Lubricate the pivot points.

Recommended lubricant:

Lithium-soap-based grease

Recommended lubricant:

Lithium-soap-based grease

Recommended lubricant:

Lithium-soap-based grease

UB577AE0.book Page 53 Wednesday, June 8, 2016 9:35 AM

Summary of Contents for YXZ10YESH

Page 1: ...DIC183 B57 F8199 7A YXZ10YEXH YXZ10YESH OWNER S MANUAL READ THIS MANUAL CAREFULLY It contains important safety information ...

Page 2: ...01 1119 NC Schiphol Rijk The Netherlands Signature Akihiro Tsuzuki Date of Issue to which this declaration applies conforms to the essential health and safety requirements of Directive 2006 42 EC To effect correct application of the essential health and safety requirements stated in the Directives of EEC the following standards and or technical specifications were consulted Title and or number and...

Page 3: ...ng of the features and operation of this vehicle It also includes basic maintenance and inspection procedures If you have any ques tions regarding the operation or maintenance of your vehicle please consult a Yamaha dealer WARNING EWB03490 Please read this manual carefully before operating this vehicle Do not attempt to operate this vehicle until you have attained adequate knowledge of its control...

Page 4: ...safety alert symbol It is used to alert you to poten tial personal injury hazards Obey all safety messages that fol low this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key infor...

Page 5: ...eck the laws and regulations in force before choosing where to operate this vehicle It is illegal to operate this vehicle on public lands where vehicles its size are prohibited EBU33130 YXZ10YEXH YXZ10YESH OWNER S MANUAL 2016 by Yamaha Motor Co Ltd 1st edition April 2016 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohib...

Page 6: ...e pedal 4 21 Parking brake lever 4 21 YCC S system 4 22 Drive select lever and shift paddle 4 23 Fuel tank cap 4 24 Doors 4 25 Seats 4 25 Adjusting the driver seat position 4 27 Adjusting the steering wheel position 4 27 Seat belts 4 28 Glove compartment 4 28 Storage compartments 4 29 Cup holders 4 31 Cargo bed 4 32 Flag pole bracket 4 33 Adjusting the front shock absorber assemblies 4 33 Adjustin...

Page 7: ...g and reverse driving 6 3 Launch system operation 6 7 Selecting the drive mode 6 9 Parking 6 11 Loading 6 11 BASIC GUIDE FOR SAFE USE 7 1 KNOW YOUR VEHICLE 7 1 LEARNING TO OPERATE YOUR VEHICLE 7 12 PERIODIC MAINTENANCE AND ADJUSTMENT 8 1 Owner s manual and tool kit 8 2 Periodic maintenance chart for the emission control system 8 4 General maintenance and lubrication chart 8 6 Hood 8 10 Panels 8 10...

Page 8: ...ht switch 8 50 Cable inspection and lubrication 8 50 Pedal lubrication 8 51 Checking the stabilizer bushes 8 51 Upper and lower arm pivot lubrication left and right 8 52 Rear knuckle upper and lower pivot lubrication left and right 8 53 Drive shaft universal joint lubrication 8 53 Steering shaft lubrication 8 53 Wheel removal 8 54 Checking and tightening the bead lock YXZ10YESH 8 54 Tire replaceme...

Page 9: ...Storage 9 2 SPECIFICATIONS 10 1 CONSUMER INFORMATION 11 1 Identification number records 11 1 INDEX 12 1 UB577AE0 book Page 4 Wednesday June 8 2016 9 35 AM ...

Page 10: ... labels on your vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer UB577AE0 book Page 1 Wednesday June 8 2016 9 35 AM ...

Page 11: ...1 2 1 For Europe 2 1 3 4 5 4 5 6 13 2 8 9 2 14 12 7 2 15 11 10 16 UB577AE0 book Page 2 Wednesday June 8 2016 9 35 AM ...

Page 12: ...1 3 1 23 22 20 21 18 19 17 UB577AE0 book Page 3 Wednesday June 8 2016 9 35 AM ...

Page 13: ...t of your body arms legs or head outside of the vehicle can be crushed by the cage frame If you think or feel that the vehicle may tip or roll brace your feet on the floorboards and keep your hands on the steering wheel Do not try to stop a vehicle tipover using your arm or leg 5B4 K7761 00 WARNING 1HP F2259 21 1 YXZ10YEXH 1 YXZ10YESH 2 3 UB577AE0 book Page 4 Wednesday June 8 2016 9 35 AM ...

Page 14: ... arms completely Inside the vehicle by holding the steering wheel or handhold YAMAHA 1XD K7761 10 AVERTISSEMENT Toute partie du corps bras jambes tête se trouvant hors de l habitacle risque d être é crasée par l arceau de protection Si une roulade ou un capotage semble imminent caler les pieds sur le plancher ou sur les repose pieds et agripper le volant ou la poignée de maintien Ne jamais agrippe...

Page 15: ...e façon équilibrée et le plus bas possible dans la caisse une charge mal équilibrée augmente le risque de capotage Le mauvais usage de la caisse de chargement ou de l arceau de protection peut provoquer de graves blessures ou la mort par suite d une perte de contrôle d un capotage ou d un accident quelconque Aucun passager dans la caisse de chargement AVERTISSEMENT La charge ne doit pas exéder 4 5...

Page 16: ...du véhicule 1025 kg 2260 lbs maximum véhicule poids du pilote du passager des accessoires et charge PRESSION DE SERVICE DES PNEUS Régler les pneus à froid YAMAHA B57 F1696 11 WARNING Improper tire pressure or overloading this vehicle may cause severe injury or death from loss of control or rollover Never set or allow tire pressure to be below the minimum Tire may dislodge from rim VEHICLE LOAD of ...

Page 17: ... the cargo bed or vehicle When loaded with cargo Reduce speed and allow more room to stop Turn gradually and slowly Avoid hills and rough terrain Secure cargo so that it will not shift a loose load could change handling unexpectedly or be thrown forward and strike occupants Keep weight in the cargo bed centered side to side and as low as possible Top heavy loads increase the risk of a rollover Rea...

Page 18: ...the handholds Do not try to stop a vehicle tipover using your arm or leg 5B4 K7762 00 WARNING WARNING AVERTISSEMENT Moving parts can crush and cut Do not operate engine with guard removed 2HC 77762 00 Les pièces mobiles peuvent entrainer des coupures et des blessures par écrasement Ne pas faire fonctionner le moteur si le carter de protection est déposé 14 16 15 UB577AE0 book Page 9 Wednesday June...

Page 19: ...ding across slopes Plan for hills rough terrain ruts and other changes in traction and terrain Avoid paved surfaces Avoid hard acceleration when turning even from a stop Slow down before entering a turn Avoid abrupt maneuvers sideways sliding skidding or fishtailing and never do donuts Avoid loss of control and rollovers Do not put any par t of your body outside of the vehicle for any reason Keep ...

Page 20: ...en ou le volant Pieds Sur le plancher ou les repose pieds prêts à encaisser le choc portière fermée Head to Toe Safety Checklist YAMAHA 1XD F1558 00 Head Helmet and eye protection Body Seatbelt and protective clothing Hands Inside vehicle and holding the handhold or steering wheel Feet On floor or footrests ready to brace and door closed YAMAHA 2HC F178A 00 20 22 21 UB577AE0 book Page 11 Wednesday...

Page 21: ...asque homologué une protection pour les yeux et une tenue de protection Le conducteur doit pouvoir rejoindre aisément toutes les commandes alors qu il est en position assise son dos contre le dossier du siège Les occupants doivent pouvoir rejoindre la poignée de maintien centrale alors que leurs pieds reposent à plat sur le plancher et qu ils sont assis le dos contre le dossier du siège Demeurer e...

Page 22: ...1 13 1 For Oceania 1 2 3 4 1 1 7 3 6 1 5 8 UB577AE0 book Page 13 Wednesday June 8 2016 9 35 AM ...

Page 23: ...1 14 1 10 9 11 UB577AE0 book Page 14 Wednesday June 8 2016 9 35 AM ...

Page 24: ...e cage frame If you think or feel that the vehicle may tip or roll brace your feet on the floorboards and keep your hands on the steering wheel Do not try to stop a vehicle tipover using your arm or leg 5B4 K7761 00 WARNING 1HP F2259 21 2 1 UB577AE0 book Page 15 Wednesday June 8 2016 9 35 AM ...

Page 25: ...r rollover Never set or allow tire pressure to be below the minimum Tire may dislodge from rim VEHICLE LOAD of 0 kg 0 lb 195 kg 430 lbs Recommended FRONT REAR Minimum FRONT REAR 114 kPa 128 kPa 110 kPa 124 kPa VEHICLE LOAD of 195 kg 430 lbs 317 kg 699 lbs Recommended FRONT REAR Minimum FRONT REAR 114 kPa 169 kPa 110 kPa 165 kPa 16 5 psi 18 5 psi 16 psi 18 psi 16 5 psi 24 5 psi 16 psi 24 psi Vehicl...

Page 26: ... in severe injury or death from loss of control overturn or other accidents Maximum Load in Cargo Bed 300 lbs 136 kg Maximum Vehicle Load 699 lbs 317 kg Never carry passengers in cargo bed Any part of your body arms legs or head outside of the vehicle can be crushed by the cage frame If you think or feel that the vehicle may tip or roll brace your feet on the floorboards and keep your hands on the...

Page 27: ...ing across slopes Plan for hills rough terrain ruts and other changes in traction and terrain Avoid paved surfaces Avoid hard acceleration when turning even from a stop Slow down before entering a turn Avoid abrupt maneuvers sideways sliding skidding or fishtailing and never do donuts Avoid loss of control and rollovers Do not put any par t of your body outside of the vehicle for any reason Keep a...

Page 28: ...ese two chapters and the labels on the vehicle to instruct new operators and passengers Do not allow anyone else to operate your vehicle or ride as a passenger if you are unsure whether he or she is willing and able to follow these instructions Get to know your vehicle This off road vehicle will handle and maneuver differently from cars ATVs go carts golf cars and grounds keeping vehicles Follow t...

Page 29: ... should wear seat belts properly Both driver and passenger must be able to put both feet flat on the floorboard while seated upright with their backs against the backrests Passenger must be able to reach and hold the passenger handhold in front of them Both driver and passenger should wear an approved motorcycle helmet that fits properly Both driver and passenger should also wear eye protection go...

Page 30: ...before loading the cargo bed Do not overload the vehicle or cargo bed Refer to the labels on the vehicle for specific loading limits and recommended tire air pressure Keep heavier objects and the load in general centered side to side and as low and as far for ward in the cargo bed as possible Secure cargo so that it will not shift a loose load could change handling unexpectedly or be thrown forwar...

Page 31: ...e vehicle Abrupt maneuvers or aggressive driving even on flat open areas can cause loss of control including rollovers The YXZ1000R has higher ground clearance and other features to handle rugged terrain and as a result can overturn in situations where some other vehicles may not Avoid rollovers Use care when turning Turning the steering wheel too far or too fast can result in a rollover Avoid sid...

Page 32: ... vehicle may tip or roll keep your body completely inside the protec tive structure of the vehicle Brace yourself by pressing your feet firmly on the floorboard and keep a firm grip on the steering wheel or passenger handhold Do not put your hands or feet outside of the vehicle for any reason Your arm or leg could be crushed Do not try to stop a vehicle tipover using your arm or leg Do not operate...

Page 33: ...noxide can cause headaches dizziness drowsiness nausea confusion and eventually death Carbon monoxide is a colorless odorless tasteless gas which may be present even if you do not see or smell any engine exhaust Deadly levels of carbon monoxide can collect rapidly and you can quickly be overcome and unable to save yourself Also deadly levels of carbon monoxide can linger for hours or days in enclo...

Page 34: ... can neither endorse nor recommend the use of accessories not sold by Yamaha or modifications not specifically recommended by Yamaha even if sold and installed by a Yamaha dealer Aftermarket parts accessories and modifications While you may find aftermarket products similar in design and quality to genuine Yamaha Acces sories recognize that some aftermarket accessories or modifications are not sui...

Page 35: ...ch the performance ca pabilities and to provide the best combination of handling braking and comfort Other tires rims sizes and combinations may not be appropriate Refer to page 8 55 for tire specifications and more information on replacing your tires UB577AE0 book Page 8 Wednesday June 8 2016 9 35 AM ...

Page 36: ...4 5 6 10 11 7 8 9 1 Front shock absorber 2 Brake fluid reservoir 3 YCC S clutch fluid reservoir 4 Door 5 Shoulder bolster 6 Driver seat belt 7 Cargo bed 8 Muffler 9 Exhaust pipe 10 Engine 11 Transmission UB577AE0 book Page 1 Wednesday June 8 2016 9 35 AM ...

Page 37: ...ght view 1 2 3 7 8 4 5 6 9 1 Rear shock absorber 2 Engine oil tank 3 Air filter 4 Passenger seat belt 5 Battery 6 Fuses 7 Coolant reservoir 8 Headlight 9 Fuel tank cap UB577AE0 book Page 2 Wednesday June 8 2016 9 35 AM ...

Page 38: ... 5 13 11 9 10 14 12 1 Steering wheel 2 Shift paddle 3 Multi function meter unit 4 Shift paddle 5 Main switch 6 Drive select lever 7 Parking brake lever 8 Passenger handhold 9 Helmet indicator light 10 Seat belt indicator light 11 Light switch 12 On Command drive knob 13 Accelerator pedal 14 Brake pedal UB577AE0 book Page 3 Wednesday June 8 2016 9 35 AM ...

Page 39: ...nnot be removed TIP The helmet indicator light comes on and stays on while the key is turned to on EBU31240 off All electrical circuits are switched off The key can be removed EBU31250 start The electric starter is engaged by turning and holding the key in this position Release the key when the engine starts 1 Main switch 2 off 3 on 4 start 1 2 3 4 UB577AE0 book Page 1 Wednesday June 8 2016 9 35 A...

Page 40: ...ic Power Steering warning light EPS 3 Differential gear lock indicator light DIFF LOCK 4 Parking brake indicator light P 5 Reverse indicator light R 6 Neutral indicator light N 7 Engine trouble warning light 8 High beam indicator light 9 Half clutch indicator light 10 Launch system indicator light 11 YCC S system warning light 12 Coolant temperature warning light 13 Drivetrain icon 1 2 3 4 5 6 7 8...

Page 41: ...en 4WD with differential lock is selected is dis played TIP See pages 4 20 and 6 9 for more informa tion on selecting the drive mode Due to the synchronizing mechanism in the differential gear case the drivetrain icon may not come on until the vehicle starts moving When the On Command drive knob is set to DIFF LOCK or 4WD the drivetrain icon and the differential gear lock indicator light will flas...

Page 42: ...arning light comes on in blue to inform the driver that the vehicle should be warmed up After the engine is started warm it up until the warning light goes off The vehicle can be operated normally when the warning light is off The warning light comes on in red when the engine is overheating If the red light comes on stop the vehicle as soon as it is safe to do so and allow the engine to idle for a...

Page 43: ...the warning light can be checked by turning the key to on If the warning light does not come on initially when the key is turned to on or if the warning light remains on have a Yamaha dealer check the vehicle EBU33041 Electric Power Steering warning light EPS This warning light comes on when the key is turned to on and then goes off once the engine is started If the warning light re mains on or co...

Page 44: ...t come on and then go off have a Yamaha dealer check the elec trical circuit TIP If the indicator light stays on while driving ei ther release the accelerator pedal or further press down the accelerator pedal release or increase throttle to fully engage or disengage the clutch NOTICE ECB03351 Do not use the throttle accelerator pedal to hold the vehicle stationary when on an incline or navigating ...

Page 45: ... system The electrical circuit of the YCC S system warning light can be checked by turning the key to on If the warning light does not come on and then go off have a Yamaha dealer check the electrical circuit If the YCC S system warning light flashes when starting the engine wait 3 seconds for the light to stop flashing and then retry start ing the engine If an error in the YCC S sys tem prevents ...

Page 46: ...ile rocking the vehicle back and forth push the shift rod and shift arm pivot downward or upward if the transmission was in reverse until the transmission is in neutral WARNING EWB04171 Turn the key to off before attempt ing to manipulate the shift rod Other wise the shift actuator may operate unexpectedly and cause injury Do not shift the transmission into neutral if the vehicle is stopped on an ...

Page 47: ... their seat belt The indicator light stays on until the driver seat belt is properly latched If the indicator light does not come on when the key is turned to on or if the indicator light remains on after the driver seat belt is properly latched have a Yamaha dealer check the electrical circuit EBU36533 Multi function meter unit The multi function meter unit is equipped with the following speedome...

Page 48: ...play Speedometer The speedometer shows the vehicle s travel ing speed The speedometer can be set to MPH or km h This also changes the odometer and tripmeter units between miles and kilometers To change the display be tween MPH and km h turn the key to off then hold the SELECT button pushed and turn the key to on 1 Speedometer 1 UB577AE0 book Page 10 Wednesday June 8 2016 9 35 AM ...

Page 49: ...0 r min and above Odometer and tripmeters The odometer shows the total distance trav eled by the vehicle The odometer can be used for maintenance and service intervals The tripmeters show the distance traveled since they were last reset The tripmeters can be used to record the distance traveled on a single trip or to estimate the distance that can be traveled with a full tank of gas etc 1 Tachomet...

Page 50: ...s will reset and continue counting after 9999 9 is reached Clock hour meter voltage display and coolant temperature display The clock displays time in 12 hour format The hour meter shows the total time the en gine has been running The voltage display shows the battery volt age The coolant temperature display shows the temperature of the coolant 1 Clock Hour meter Voltage display Coolant temperatur...

Page 51: ...he display to the clock 2 Push both the SELECT button and RESET button for three seconds The hour digits will start flashing 3 Push the RESET button to set the hours 4 Push the SELECT button and the mi nute digits will start flashing 5 Push the RESET button to set the minu tes 6 Push the SELECT button and then re lease it to start the clock Voltage display This display shows and the battery volt a...

Page 52: ...layed When the coolant temperature is between 122 C 252 F and 128 C 263 F the cool ant temperature display will flash In this case stop the vehicle in a safe place and let it idle for 10 minutes If the message HI flashes stop the engine and let it cool See page 8 67 TIP The coolant temperature display can be set to C or F To switch the temperature units turn the key to off then hold the RESET butt...

Page 53: ...lashes refuel as soon as possible TIP This fuel gauge is equipped with a self diag nosis system If a problem is detected in an electrical circuit all the display segments and fuel level warning indicator start flashing If this occurs have a Yamaha dealer check the electrical circuit Transmission gear display 1 Fuel level warning indicator 2 Fuel gauge 1 2 1 Transmission gear display 2 Neutral indi...

Page 54: ...ws you to select the engine speed at which the in dicator light is deactivated To adjust the shift timing indicator light 1 Turn the key to off 2 Push and hold the MODE button 3 Turn the key to on and then re lease the MODE button after five sec onds After all segments of the display disappear and the shift timing indicator light comes on the shift timing indicator light can be adjusted To set the...

Page 55: ...be set between 7000 r min and 12000 r min The activation point can be set in increments of 500 r min The tachometer needle will start over at 7000 r min after 12000 r min 1 Push the RESET button to select the desired engine speed for activating the indicator light 2 Push the MODE button to confirm the selected engine speed The shift timing indicator light flashes and the tachometer shows the curre...

Page 56: ...tandard multi function display mo de Error code display This model is equipped with a self diagnosis device for various electrical circuits If a problem is detected in any of those cir cuits the engine trouble warning light and or the YCC S system warning light will come on or flash and the display will indicate an error code 1 Error code display 2 YCC S system error code display 3 Engine trouble ...

Page 57: ...ecked as soon as possible in order to avoid en gine damage EBU35471 Light switch Set the switch to to turn on the low beam and the taillight Set the switch to to turn on the high beam and the taillight Set the switch to to turn off the head lights and taillight NOTICE ECB02061 Do not use the headlights with the engine turned off for an extended period of time The battery may discharge to the point...

Page 58: ...r wheels only 4WD four wheel drive Power is sup plied to the rear and front wheels DIFF LOCK four wheel drive with the dif ferential gear locked Power is supplied to the rear and front wheels with the differen tial gear locked Unlike the 4WD mode all wheels turn at the same speed regardless of traction EBU31411 Accelerator pedal Press the accelerator pedal to increase en gine speed Spring tension ...

Page 59: ...river s seat Setting the parking brake lever will help keep the vehicle from moving while parked To set the parking brake pull the lever up ward firmly To release the parking brake pull slightly up ward on the lever press the release button and then push the lever all the way down 1 Accelerator pedal 1 1 Brake pedal 1 UB577AE0 book Page 21 Wednesday June 8 2016 9 35 AM ...

Page 60: ...ted using the drive select lever and the shift paddles The drive select lever is used to shift the transmission into forward drive first gear neutral and re verse gear The shift paddles are used to shift through the forward gears When the drive select lever or shift paddles are moved a signal is sent to the MCU motor control unit which disengages the clutch the ECU engine control unit adjusts igni...

Page 61: ...ore information on shift ing EBU36651 Drive select lever and shift paddle The drive select lever is used to shift the transmission into forward drive first gear neutral and reverse gear Use the shift paddles to shift through the for ward gears Pull and release the shift paddle to shift up Pull and release the shift paddle to shift down 1 Drive select lever 1 UB577AE0 book Page 23 Wednesday June 8 ...

Page 62: ... information on shifting gears EBU31450 Fuel tank cap To open Remove the fuel tank cap by turning it coun terclockwise To close Install the fuel tank cap by turning it clock wise 1 Shift paddle 2 Shift paddle 2 1 1 Fuel tank cap 1 UB577AE0 book Page 24 Wednesday June 8 2016 9 35 AM ...

Page 63: ...ward until it is securely latched Be sure the door is SE CURELY LATCHED AFTER CLOSING IT TIP When opening a door from the outside use the mark to locate the door handle EBU33461 Seats To remove a seat cushion lift the front of the cushion and then pull the cushion off 1 Door 2 Handle 3 mark 1 3 2 UB577AE0 book Page 25 Wednesday June 8 2016 9 35 AM ...

Page 64: ...ront of the cushion into the grommet while pushing the cushion downward Make sure the seats are properly secured before starting off WARNING A loose seat could cause the operator to lose control or cau se the operator or passenger to fall EWB03510 1 Driver seat cushion 1 Passenger seat cushion 1 1 UB577AE0 book Page 26 Wednesday June 8 2016 9 35 AM ...

Page 65: ...djust the driver seat position and make sure it is locked in place before starting off EBU35002 Adjusting the steering wheel position The steering wheel position can be adjusted to suit the driver s preference WARNING Never adjust the steering wheel position while operating the vehicle otherwise the steering wheel may suddenly change posi tion which may lead to an accident EWB04000 To adjust the s...

Page 66: ...eat belts properly while riding in the vehicle See page 7 5 for more information TIP If the transmission is shifted into forward gear without the driver seat belt being fastened a buzzer will sound EBU31501 Glove compartment This vehicle is equipped with a glove com partment 1 Steering wheel position adjusting lever 1 1 Seat belt 1 1 UB577AE0 book Page 28 Wednesday June 8 2016 9 35 AM ...

Page 67: ...ems like tools or sharply edged items di rectly in the glove compartment If they must be stored wrap them in appropriate cushioning material EBU35010 Storage compartments There are storage compartments located in the center console under the passenger seat and behind the driver seat To access the storage compartment under the passenger seat remove the seat cushion see page 4 25 for more informatio...

Page 68: ...or explosion hazard To avoid injury or death never store fuel or flammable liq uids in this storage compartment EWB03230 NOTICE Do not exceed the specified maximum load limit for this storage com partment ECB02090 1 Storage compartment 1 Storage compartment 1 1 1 Storage compartment 1 UB577AE0 book Page 30 Wednesday June 8 2016 9 35 AM ...

Page 69: ...material EBU31520 Cup holders Be sure to tightly close the cap of any plastic bottle before placing it in a cup holder Some plastic bottles may not fit into the cup holders depending on their size and shape WARNING EWB03240 Never ride with any open or glass con tainers in the cup holders otherwise the contents may spill and the glass contain ers may be thrown about and break and possibly injure pe...

Page 70: ...35020 Cargo bed WARNING EWB03250 Never carry passengers in the cargo bed Do not exceed the specified maximum load limits Heavier cargo could cause loss of control because of improper weight balance There are four cargo hooks in the cargo bed For additional loading information see page 6 11 1 Cup holder 1 1 Cargo hook Maximum load limit 136 0 kg 300 lb 1 1 UB577AE0 book Page 32 Wednesday June 8 201...

Page 71: ... speed rebound damping force adjusting bolt for YXZ10YESH a low speed rebound damping force adjusting screw for YXZ10YESH a high speed com pression damping force adjusting bolt and a low speed compression damping force ad justing screw WARNING EWB04140 Suspension components become hot during operation Never touch the com pression damping force adjusting bolt and screw the rebound damping force adj...

Page 72: ... in production the ac tual number of clicks or turns always repre sents the entire adjusting range To obtain a precise adjustment it would be advisable to check the number of clicks or turns of each damping force adjusting mechanism and to modify the specifications as necessary Spring preload 1 Loosen the locknut 2 Turn the spring preload adjusting nut in direction a to increase the spring pre loa...

Page 73: ...reload the longer distance A is the lower the spring preload 1 Locknut 2 Special wrench 3 Spring preload adjusting nut 2 1 3 a b Spring preload setting Minimum soft Distance A 428 2 mm 16 86 in YXZ10YEXH 504 8 mm 19 87 in YXZ10YESH Standard Distance A 415 5 mm 16 36 in YXZ10YEXH 492 1 mm 19 37 in YXZ10YESH Maximum hard Distance A 402 8 mm 15 86 in YXZ10YEXH 479 4 mm 18 87 in YXZ10YESH UB577AE0 boo...

Page 74: ... when the shock absorber transitions from the soft spring to the hard spring TIP It is recommended to adjust the crossover setting a similar distance whenever the spring preload is adjusted The crossover setting is measured from the bottom of the spring preload adjusting ring to the bottom of the crossover adjusting ring 1 Distance A 1 Distance A 1 1 Tightening torque Locknut 41 N m 4 1 kgf m 30 l...

Page 75: ...2 Turn the crossover adjusting nut in direc tion a to increase the crossover setting and in direction b to decrease the cross over setting 1 Distance B 2 Crossover locknut 3 Crossover adjusting nut 2 3 1 1 Special tool 2 3 8 inch 9 5 mm drive wrench 3 Crossover locknut 1 2 3 90 UB577AE0 book Page 37 Wednesday June 8 2016 9 35 AM ...

Page 76: ...tance B 2 Crossover locknut 3 Crossover adjusting nut Crossover setting Minimum soft Distance A 47 6 mm 1 88 in Standard recommended Distance A 60 3 mm 2 38 in Maximum hard Distance A 73 0 mm 2 88 in 2 3 1 b a Tightening torque Locknut 41 N m 4 1 kgf m 30 lb ft 1 Special tool 2 Torque wrench 3 Crossover locknut 2 1 3 90 UB577AE0 book Page 38 Wednesday June 8 2016 9 35 AM ...

Page 77: ...bound damping force and thereby harden the high speed rebound damping turn the rebound damping force adjusting bolt in direction a To decrease the rebound damping force and thereby soften the high speed rebound damping turn the adjusting bolt in direction b 1 Rebound damping force adjusting screw 1 a b Rebound damping setting Minimum soft 26 click s in direction b Standard 12 click s in direction ...

Page 78: ... soft en the low speed rebound damping turn the adjusting screw in direction b 1 High speed rebound damping force adjusting bolt High speed rebound damping setting Minimum soft 4 turn s out from the fully turned in posi tion Standard 2 turn s out from the fully turned in posi tion Maximum hard Adjusting bolt fully turned in 1 a b 1 Low speed rebound damping force adjusting screw 1 a b UB577AE0 boo...

Page 79: ...d thereby soften the high speed compression damping turn the adjusting bolt in direction b YXZ10YEXH YXZ10YESH Low speed rebound damping setting Minimum soft 4 turn s out from the fully turned in posi tion Standard 2 turn s out from the fully turned in posi tion Maximum hard Adjusting screw fully turned in 1 High speed compression damping force adjusting bolt 1 High speed compression damping force...

Page 80: ... the low speed compression damping turn the adjusting screw in direction b YXZ10YEXH YXZ10YESH High speed compression damping setting Minimum soft 4 turn s out from the fully turned in posi tion Standard 2 turn s out from the fully turned in posi tion Maximum hard Adjusting bolt fully turned in 1 Low speed compression damping force adjusting screw 1 Low speed compression damping force adjusting sc...

Page 81: ...sorber assembly to a Yamaha dealer for any service EBU36474 Adjusting the rear shock absorber as semblies The rear shock absorber assemblies are equipped with a spring preload adjusting nut a crossover adjusting nut for YXZ10YESH a rebound damping force adjusting screw for YXZ10YEXH a high speed rebound damping force adjusting bolt for YXZ10YESH a low speed rebound damping force adjusting screw fo...

Page 82: ...imum settings TIP Although the total number of clicks or turns of a damping force adjusting mechanism may not exactly match the following specifications due to small differences in production the ac tual number of clicks or turns always repre sents the entire adjusting range To obtain a precise adjustment it would be advisable to check the number of clicks or turns of each damping force adjusting ...

Page 83: ... by measuring distance A shown in the illustra tion The shorter distance A is the higher the spring preload the longer distance A is the lower the spring preload 1 Locknut 2 Spring preload adjusting nut 3 Special wrench 1 3 2 a b 1 Locknut 2 Spring preload adjusting nut 3 Special wrench 1 3 2 a b UB577AE0 book Page 45 Wednesday June 8 2016 9 35 AM ...

Page 84: ...19 56 in YXZ10YEXH 619 1 mm 24 37 in YXZ10YESH Standard Distance A 484 1 mm 19 06 in YXZ10YEXH 606 4 mm 23 87 in YXZ10YESH Maximum hard Distance A 471 4 mm 18 56 in YXZ10YEXH 593 7 mm 23 37 in YXZ10YESH 1 Distance A 1 Distance A 1 1 UB577AE0 book Page 46 Wednesday June 8 2016 9 35 AM ...

Page 85: ...ft spring to the hard spring TIP It is recommended to adjust the crossover setting a similar distance whenever the spring preload is adjusted The crossover setting is measured from the bottom of the spring preload adjusting ring to the bottom of the crossover adjusting ring 1 Loosen the crossover locknut as shown Tightening torque Locknut 41 N m 4 1 kgf m 30 lb ft 1 Distance B 2 Crossover locknut ...

Page 86: ...ction b to decrease the cross over setting 1 Special tool 2 3 8 inch 9 5 mm drive wrench 3 Crossover locknut 1 2 3 90 1 Distance B 2 Crossover locknut 3 Crossover adjusting nut Crossover setting Minimum soft Distance A 98 4 mm 3 88 in Standard recommended Distance A 111 1 mm 4 38 in Maximum hard Distance A 123 8 mm 4 88 in 2 3 1 b a UB577AE0 book Page 48 Wednesday June 8 2016 9 35 AM ...

Page 87: ...d damping force adjusting screw in direction a to increase the rebound damping force and thereby harden the damp ing and in direction b to decrease the re bound damping force and thereby soften the damping Tightening torque Locknut 41 N m 4 1 kgf m 30 lb ft 1 Special tool 2 Torque wrench 3 Crossover locknut 2 1 3 90 1 Rebound damping force adjusting screw 1 a b UB577AE0 book Page 49 Wednesday June...

Page 88: ...justing bolt in direction b Rebound damping setting Minimum soft 26 click s in direction b Standard 8 click s in direction b Maximum hard 1 click s in direction b With the adjusting screw fully turned in di rection a 1 High speed rebound damping force adjusting bolt High speed rebound damping setting Minimum soft 4 turn s out from the fully turned in posi tion Standard 2 turn s out from the fully ...

Page 89: ...the compression damping force and thereby harden the high speed compres sion damping turn the compression damping force adjusting bolt in direction a To de crease the compression damping force and thereby soften the high speed compression damping turn the adjusting bolt in direction b 1 Low speed rebound damping force adjusting screw 1 a b Low speed rebound damping setting Minimum soft 4 turn s ou...

Page 90: ...y soften the low speed compression damping turn the adjusting screw in direction b 1 High speed compression damping force adjusting bolt 1 High speed compression damping force adjusting bolt 1 a b 1 a b High speed compression damping setting Minimum soft 4 turn s out from the fully turned in posi tion Standard 1 1 2 YXZ10YEXH 2 YXZ10YESH turn s out from the fully turned in position Maximum hard Ad...

Page 91: ...embly to an open flame or other high heat source This may cause the unit to explode due to excessive gas pressure 1 Low speed compression damping force adjusting screw 1 Low speed compression damping force adjusting screw 1 a b 1 a b Low speed compression damping setting Minimum soft 4 turn s out from the fully turned in posi tion Standard 1 1 2 YXZ10YEXH 2 YXZ10YESH turn s out from the fully turn...

Page 92: ...uld only be used when the engine is running and the lights are turned off NOTICE ECB02250 Do not use accessories requiring more than the stated maximum capacity Do ing so may overload the circuit and cau se the fuse to blow If accessories are used without the en gine running the battery may discharge Do not use an automotive cigarette light er or other accessories with a plug that gets hot because...

Page 93: ...When the auxiliary DC jack is not being used cover it with the cap 1 Auxiliary DC jack cap 2 Auxiliary DC jack Maximum rated capacity for the auxiliary DC jack DC 12 V 10 A 120 W 2 1 UB577AE0 book Page 55 Wednesday June 8 2016 9 35 AM ...

Page 94: ...vehicle if you find any problem If a problem can not be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer Before using this vehicle check the following points ITEM ROUTINE PAGE Brakes Check operation free play fluid level and fluid leakage Fill with DOT 4 brake fluid if necessary 5 3 8 44 8 50 Parking brake Check for proper operation condition and fr...

Page 95: ...Steering Check for proper operation 5 7 Drive select lever and shift paddles Check for proper operation 5 7 YCC S clutch Check operation Check fluid level in reservoir If necessary add specified brake fluid to specified level Check hydraulic system for leakage 5 8 Fittings and fasteners Check all fittings and fasteners 5 8 Instruments lights and switches Check operation and correct if necessary 5 ...

Page 96: ...page 8 45 Brake fluid leakage Check to see if any brake fluid is leaking out of the pipe joints or the brake fluid reservoir Apply the brakes firmly for one minute If there is any leakage have the vehicle inspected by a Yamaha dealer Brake operation Check the operation of the brakes at the start of every drive Test the brakes at slow speed after starting out to make sure they are work ing properly...

Page 97: ...ed fuel immediately 4 Be sure the fuel tank cap is closed se curely WARNING EWB02532 Gasoline is poisonous and can cause inju ry or death Handle gasoline with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gasoline vapor or get some gasoline in your eyes see your doctor immediately If gasoline spills on your skin wash with soap and water If gasoline spil...

Page 98: ...e discharge of this build up while refueling can cause a spark and ignite the gasoline EWB03270 EBU35680 Engine oil Make sure the engine oil is at the specified level Add oil as necessary See page 8 15 NOTICE ECB03020 Do not use oils with a diesel specifica tion of CD or oils of a higher quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no for...

Page 99: ...er Change the coolant every two years See page 8 33 NOTICE ECB02120 Hard water or salt water is harmful to the engine You may use soft water if you can not get distilled water EBU36020 Final gear Make sure there is no oil leaking from the final gear case EBU36030 Differential gear Make sure there is no oil leaking from the dif ferential gear case EBU31790 Accelerator pedal Check to see that the ac...

Page 100: ...erious injury or death in a crash To help make sure your restraint systems are working properly after a crash have them in spected and any necessary replacements made as soon as possible EBU31810 Passenger handhold Check that the handhold bar and its supports are in good condition Confirm that the lock ing pins are securely fastened and then push and pull on the handhold to make sure that it is no...

Page 101: ... tighten ing torque EBU31840 Instruments lights and switches Check that all instruments lights and switch es are working properly Correct if necessary EBU31851 Control cables When driving in cold weather always make sure all control cables work smoothly before starting off WARNING Control cables can freeze in cold weather and you could be unable to control the vehicle EWB03280 EBU35331 Tires Check...

Page 102: ...30 lb Front 114 0 kPa 1 140 kgf cm 16 5 psi Rear 128 0 kPa 1 280 kgf cm 18 5 psi Vehicle load 195 kg maximum 430 lb maximum Front 114 0 kPa 1 140 kgf cm 16 5 psi Rear 169 0 kPa 1 690 kgf cm 24 5 psi Minimum tire pressure Vehicle load 0 195 kg 0 430 lb Front 110 0 kPa 1 100 kgf cm 16 0 psi Rear 124 0 kPa 1 240 kgf cm 18 0 psi Vehicle load 195 kg maximum 430 lb maximum Front 110 0 kPa 1 100 kgf cm 1...

Page 103: ...dirt in the gauge could cause the first reading to be incorrect Tire wear limit When the tire groove decreases to 3 mm 0 12 in due to wear replace the tire Maximum vehicle load 317 0 kg 699 lb Total weight of operator passenger acces sories and cargo 1 Tire pressure gauge 1 1 Tire wear limit 1 UB577AE0 book Page 10 Wednesday June 8 2016 9 35 AM ...

Page 104: ...us parts in the engine wear and polish them selves to achieve the correct operating clear ances During this period prolonged full throttle op eration or any condition that might result in excessive engine heating must be avoided However momentary 2 3 seconds maxi mum full throttle operation under load does not harm the engine Each full throttle acceleration sequence should be followed with a subst...

Page 105: ...ws N and the neutral indicator light should come on The engine can be started in any gear if the brake pedal is applied However it is recommended to shift into neutral before starting the engine 4 With your foot off the accelerator pedal start the engine by turning the key to start If the engine fails to start release the key and then try starting it again Wait a few seconds before the next attemp...

Page 106: ...e at a giv en speed for starting off accelerating climb ing hills engine braking etc Shift gears using the drive select lever and the shift paddles clutch operation is automatic Use the drive select lever to shift the trans mission into forward drive first gear neutral and reverse gear as shown Use the shift pad dles to shift through the forward gears as shown 1 Drive select lever 2 Neutral positi...

Page 107: ...the shift paddle to downshift and then apply the accelerator pedal to resume normal op eration NOTICE ECB03370 Even with the transmission in the neutral position do not coast for long periods of time with the engine off The transmission is properly lubricated only when the engine is running Inadequate lubrication may damage the transmission To start out and accelerate 1 Take your foot off the acce...

Page 108: ...the engine has sufficiently slowed before shifting to a lower gear En gaging a lower gear when the engine speed is too high could make the wheels stop rotating and lose traction This could cause loss of control an accident and inju ry It could also cause engine or drivetrain damage Recommended shift points The recommended shift points during accel eration and deceleration are shown in the fol lowi...

Page 109: ...inue to apply the brake pedal 2 Check behind you 3 Shift the transmission into reverse TIP To shift into reverse the engine must be running and at idle speed When in reverse the transmission gear dis play should show R and the reverse indi cator light should come on The reverse buzzer will sound while the transmission is in reverse 4 Release the parking brake if applied 1 Drive select lever 2 Reve...

Page 110: ...itions are present the engine is not warmed up or is overheat ing the driver seat belt is not latched the differential gear is locked DIFF LOCK is selected or the differential gear lock indi cator is flashing the parking brake is applied an engine or system malfunction is detect ed a warning light is on To activate the launch system 1 Confirm that the front wheels and steer ing wheel are pointed s...

Page 111: ...be can celled If the indicator light is flashing release the accelerator pedal and let the engine return to idle speed When the indicator light goes off you may start off normally or retry acti vating the launch system 5 When ready release both shift paddles at the same time and further press the ac celerator pedal to launch the vehicle TIP When the clutch has completely engaged the launch system ...

Page 112: ...ted drive mode The drive mode icon and the DIFF LOCK indi cator light come on as follows Knob position Indication Drive mode none 2WD two wheel drive Drive power is supplied to the rear wheels only 4WD four wheel drive Drive power is supplied to the front and rear wheels DIFF LOCK four wheel drive with the differential gear locked Drive power is supplied to the front and rear wheels and the differ...

Page 113: ...erential gear is completely locked or unlocked Turning the steering wheel back and forth will help the differential gear lock to engage or dis engage To protect the drivetrain from damage vehicle speed is limited until the differential gear lock has properly transitioned UB577AE0 book Page 10 Wednesday June 8 2016 9 35 AM ...

Page 114: ...rease the risk of loss of control an overturn or other accident Do not pull objects other vehicles or tow a trailer this vehicle is not de signed for such operation Keep weight in the cargo bed centered side to side and as low and as far for ward as possible Top heavy loads in crease the risk of overturn Make sure that cargo is securely fas tened down a loose load could change handling unexpectedl...

Page 115: ... EBU33511 KNOW YOUR VEHICLE This off road vehicle will handle and maneu ver differently from cars ATVs go carts golf cars and grounds keeping vehicles The YXZ1000R has higher ground clearance and other features to handle rugged terrain and as a result can overturn in situations where some vehicles may not This would include vehicles made primarily for pavement roads improved paths or grounds keepi...

Page 116: ... or older with a valid motor ve hicle license Check country laws for mini mum age requirements The driver must be able to place both feet flat on the floorboard while seated upright with his her back against the backrest Do not drive after using drugs or alcohol Remove the ignition key when the vehicle is not in use to prevent unauthorized use of the machine Parents Many countries have implemented...

Page 117: ...e passenger handhold Allow only one passenger in the vehicle and only in the designated passenger seat Do not carry any other passengers Do not car ry passengers in the cargo bed Do not allow someone to ride as a passen ger who has been using drugs or alcohol Do not allow children who need child safety seats or booster seats in the YXZ1000R The seat belt is not designed to restrain au tomotive chi...

Page 118: ... work together and when properly used these features will help protect the occupants in the event of an accident If these features are not used prop erly they can cause injury 1 Seat belt 2 Shoulder bolster 3 Door 3 2 1 1 1 Passenger handhold 2 Shoulder bolster 3 Door 3 2 1 UB577AE0 book Page 4 Wednesday June 8 2016 9 35 AM ...

Page 119: ...ad outside of the vehicle can be crushed by the vehicle cage frame Seat belts Seat belts should be worn by the driver and passenger The driver must be sure that the passenger is belted before driving Be sure the seat belt is not twisted is close fitting across the hips and chest and is latched securely Do not wear the seat belt across the abdo men or stomach Do not put the seat belt behind the bac...

Page 120: ...belt properly do the follow ing 1 Hold the latch plate as you pull the belt across your lap and chest Make sure the belt is not twisted and is not caught on any portion of the vehicle your clothing or any equipment you are carrying 2 If the latch plate is not positioned in the correct location along the seat belt squeeze the latch plate ends together along its long edges in order to more eas ily a...

Page 121: ...ver your shoulder and across your chest The shoulder belt should fit against your chest If it is loose pull the belt out all the way and then let it retract 6 Check if the seat belt shoulder position suits the size of the driver and passenger To lower the belt insert the belt into the seat belt height adjuster slot as shown To raise the belt remove the belt from the height adjuster slot 1 Buckle 2...

Page 122: ...arm or hand on the door during operation Your hand or arm may be struck by objects or crushed against outside objects or the ground during a rollover Passenger handhold The passenger handhold is provided to grip during operation to maintain proper position and balance Holding onto the handhold helps to reduce the likelihood that the pas senger puts a hand outside the vehicle if the vehicle begins ...

Page 123: ...e passenger s preference Adjust the handhold position as follows 1 Remove the locking pins 2 Slide the handhold to the desired position and align the holes in the handhold bar with the holes in the handhold supports 1 Passenger handhold 2 Locking pin 1 2 UB577AE0 book Page 9 Wednesday June 8 2016 9 35 AM ...

Page 124: ...he seats and shoulder bolsters are designed to help keep you in the vehicle Do not put your hand or arm on or outside of the shoul der bolster during operation Your hand or arm may be struck by objects or crushed against outside objects or the ground during a rollover 1 Handhold support 2 Handhold bar 2 1 1 1 Wire loop 1 UB577AE0 book Page 10 Wednesday June 8 2016 9 35 AM ...

Page 125: ...ur palms on the out side of the steering wheel Similar to other off road vehicles if the YXZ1000R hits a deep rut or large obstacle the steering wheel could briefly jerk in one direction or back and forth as the tires and vehicle respond to the obsta cle This quick motion could injure your thumbs or wrist if your thumbs or hand s are inside the steering wheel Grip the steering wheel so that your t...

Page 126: ...l lowing to reduce risk of injury in an accident Approved motorcycle helmet that fits prop erly CORRECT GRIP EXAMPLE INCORRECT GRIP EXAMPLE 1 Approved motorcycle helmet 2 Eye protection 3 Long sleeved shirt or jacket 4 Gloves 5 Long pants 6 Over the ankle boots 1 2 3 4 5 6 UB577AE0 book Page 12 Wednesday June 8 2016 9 35 AM ...

Page 127: ...d or goggles may reduce the risk of foreign material getting in your eyes and help prevent loss of vision Practice for new Yamaha YXZ1000R users Become familiar with the performance char acteristics of the vehicle in a large flat area that is free of obstacles and other vehicles Practice controlling the accelerator pedal brakes steering and shift paddles Drive at slow speeds with gradual accelerat...

Page 128: ...urning Use care in turns turning the steering wheel too far or too fast can result in loss of control or a rollover Slow down before entering turns When making tight turns from a stand still or at slow speeds avoid sudden or hard acceleration Driving aggressively or making abrupt maneuvers even on flat open areas can cause side rollovers Avoid sideways slid ing skidding or back wheel sliding and n...

Page 129: ...e verse until you are thoroughly familiar with each operation Braking When slowing down or stopping take your foot off the accelerator pedal and press the brake pedal smoothly Abrupt or improper use of the brakes can cause the tires to lose traction reducing control of the vehicle and increasing the possibility of an accident Braking ability is affected by type of terrain In most cases gradual app...

Page 130: ... apply the parking brake Parking on a slope The parking brake is located on the rear drive shaft When the drivetrain is in 2WD mode only the rear wheels will be locked Therefore switch the drive mode to DIFF LOCK before stopping the engine to lock all four wheels when parking In addition to the parking brake leave the transmission in gear to help prevent the vehicle from rolling If you park on a h...

Page 131: ...can affect handling as well as the recommended tire pressure See Load ing on page 6 11 and Tire pressure on page 5 8 EBU36680 Operation on different surfaces and terrains Go slowly and proceed with caution when op erating on an unfamiliar surface or terrain This vehicle may handle differently in certain types of terrains or on certain surfaces You may come upon hidden rocks bumps or holes without ...

Page 132: ...se proper driving techniques to avoid rearward for ward or sideways rollovers on hills and slopes Drive straight up and down inclines not across them If crossing a hill is unavoidable drive slowly Turn downhill immediately if you feel the vehicle may tip If you think or feel the vehicle may tip or roll Brace yourself by pressing your feet firmly on the floorboard and keep a firm grip on the steeri...

Page 133: ...to turn the vehicle around With your foot on the brake pedal look behind you and plan your descent Shift the transmission into reverse so you can use engine braking to slow your descent Release the brake and then begin to coast down the hill Use engine braking as much as possible gently applying the brakes when necessary Downhill Check the terrain carefully before going downhill When possible choo...

Page 134: ... vehicle airborne as injury loss of control and damage to the vehicle could occur Pavement This vehicle is designed for off road use only Avoid paved surfaces Turn gradually and go slowly if you must drive on pavement Water If you must cross shallow slow moving water up to the depth of the vehicle s floorboard choose your path carefully to avoid sharp drop offs large rocks or slippery surfaces tha...

Page 135: ...l the vehicle begin to slide sideways or fishtail back end sliding steer into the di rection of the slide if possible to regain direc tional control For example if you feel the back of the vehicle start to slide to your right steer to the right Brush or wooded areas When operating in areas with brush or trees watch carefully on both sides and above the vehicle for obstacles such as branches that t...

Page 136: ... the area thoroughly Look from both your approach side and exit side If you believe you can continue safely choose the path that will allow you to get over the ob stacle and at as close to a right angle as pos sible to minimize vehicle tipping Go only fast enough to maintain your momentum but still give yourself plenty of time to react to chang es in conditions If there is any question about your ...

Page 137: ...hile using the ve hicle If you are not familiar with vehicle service have a Yamaha dealer perform the service WARNING EWB02563 Turn off the engine when performing main tenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while servicing can lead to eye injury burns fire o...

Page 138: ...ice information included in this man ual is intended to provide you the owner with the necessary information for completing your own preventive maintenance and minor repairs The tools provided in the owner s tool kit are sufficient for this purpose except that a torque wrench is also necessary to properly tighten nuts and bolts 1 Owner s manual 1 1 Owner s tool kit 2 Tire pressure gauge 1 2 UB577A...

Page 139: ...t have a torque wrench available during a service operation requiring one take your vehicle to a Yamaha dealer to check the torque settings and adjust them as neces sary UB577AE0 book Page 3 Wednesday June 8 2016 9 35 AM ...

Page 140: ...hey require special tools data and technical skills NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1 Fuel line Check fuel hose for cracks or damage Replace if necessary 2 Valves Check valve clearance and adjust if neces sary Every 5000 km 3200 mi 3 Spark plugs Check condition Adjust gap and clean Re...

Page 141: ...r induction sys tem Check the air cut off valve reed valve and hose for damage Check condition and clean or replace if nec essary 8 Spark arrester Clean NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 UB577AE0 book Page 5 Wednesday June 8 2016 9 35 AM ...

Page 142: ...rimary air filter foam Clean Replace if necessary Every 300 600 km 200 400 mi more often in wet or dusty condi tions Secondary air fil ter paper Replace Every 2000 5000 km 1200 3000 mi more often in wet or dusty condi tions 3 Engine oil Change warm engine before draining 4 Engine oil filter cartridge Replace 5 Transmission oil Check oil level and for leakage Change 6 Final gear oil Dif ferential g...

Page 143: ...d Replace internal components of master cyl inder and calipers Every 2 years 11 Brake hoses Replace Every 4 years 12 Accelerator pedal Check operation and free play 13 Wheels Check balance runout and for damage Balance wheel if necessary Replace wheel if damaged or if runout is over specified limits Check and tighten the bead lock for equipped models Every 500 km 300 mi NO ITEM ROUTINE INITIAL EVE...

Page 144: ...ther damage and re place if necessary 18 Upper and lower arm pivots Lubricate with lithium soap based grease 19 Rear knuckle up per and lower piv ots Lubricate with lithium soap based grease 20 Drive shaft uni versal joint Lubricate with lithium soap based grease 21 Engine mount Check for cracks or damage Check bolt tightness NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km...

Page 145: ...ve therefore have your YXZ1000R checked and serviced by your Yamaha dealer at regular intervals replace any damaged or visibly worn part immediately 22 Front and rear axle boots Check for cracks or other damage and re place if necessary 23 Fittings and fas teners Check all chassis fittings and fasteners Correct if necessary NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km m...

Page 146: ... the original position and then install the bolts EBU35093 Panels The panels shown need to be removed to perform some of the maintenance jobs de scribed in this chapter Refer to this section each time a panel needs to be removed and installed 1 Hood 2 Bolt 1 2 2 UB577AE0 book Page 10 Wednesday June 8 2016 9 35 AM ...

Page 147: ...emove the panel Remove the panel by pulling it up as shown To install the panel Place the panel in the original position 1 Panel A 2 Panel B 1 Panel C 1 2 1 1 Panel A 1 UB577AE0 book Page 11 Wednesday June 8 2016 9 35 AM ...

Page 148: ...nel A 3 Remove the top cover by removing the quick fastener screw and the bolts 4 Remove the passenger seat cushion See page 4 25 5 Remove the passenger seat by removing the bolts 1 Top cover 2 Bolt 3 Quick fastener screw 2 3 1 UB577AE0 book Page 12 Wednesday June 8 2016 9 35 AM ...

Page 149: ...ff as shown To install the panel 1 Place the panel in the original position and then install the bolts and the quick fastener screws 1 Passenger seat 2 Bolt 3 Seat belt 1 3 2 2 1 Panel B 2 Quick fastener screw 3 Bolt 1 2 2 3 2 3 3 UB577AE0 book Page 13 Wednesday June 8 2016 9 35 AM ...

Page 150: ...tion 3 Install the passenger seat cushion 4 Install the top cover by installing the bolts and quick fastener screw 5 Install panel A and the hood Panel C To remove the panel Remove the quick fastener screws and then pull the panel off as shown 1 Panel B Tightening torque Passenger seat bolt 32 N m 3 2 kgf m 23 lb ft 1 1 Panel C 2 Quick fastener screw 1 2 2 2 UB577AE0 book Page 14 Wednesday June 8 ...

Page 151: ... to a nor mal operating temperature the engine oil temperature should reach 60 C 140 F then let the engine idle for a minimum of ten seconds before turning the engine off TIP If the engine is cold take the vehicle for a short drive or let it idle for approximately ten minutes before checking the engine oil level 4 Remove the engine oil tank filler cap and wipe the dipstick with a clean rag 5 Inser...

Page 152: ... oil 1 Park the vehicle on a level surface 2 Remove panel C See page 8 10 3 Remove the engine oil tank cover by re moving the bolts 4 Start the engine warm it up for several minutes and then turn it off 5 Place an oil pan or use a trough or funnel beneath the oil tank to collect the used engine oil 1 Engine oil tank filler cap 2 O ring 3 Engine oil dipstick 4 Maximum level mark 5 Tip of the engine...

Page 153: ... damage and re place it if necessary 8 Remove the oil tank drain bolt and its gasket to drain the engine oil from the oil tank 1 Engine oil tank filler cap 1 Cylinder head cap 1 1 1 Engine oil tank filler cap 2 O ring 3 Cylinder head cap 3 2 1 2 UB577AE0 book Page 17 Wednesday June 8 2016 9 35 AM ...

Page 154: ...mark is stamped on the crankcase near the engine oil drain bolt for easy identifi cation 11 Install the engine oil drain bolt engine oil tank drain bolt and their new gaskets and then tighten the bolts to the specified torques 1 Engine oil tank drain bolt 2 Gasket 2 1 1 Engine oil drain bolt 2 Gasket 3 mark 1 2 3 UB577AE0 book Page 18 Wednesday June 8 2016 9 35 AM ...

Page 155: ... on any parts af ter the engine and exhaust system have cooled down NOTICE ECB03020 Do not use oils with a diesel specifica tion of CD or oils of a higher quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign material en ters the oil tank Tightening torques Engine oil drain bolt 10 N m 1 0 kgf m 7 2 lb ft Engine oil tank drain bolt 16 N...

Page 156: ...east ten mi nutes and then check the oil level and correct it if necessary 18 Install the engine oil tank cover by install ing the bolts 19 Install the panel To change the engine oil and oil filter 1 Park the vehicle on a level surface 2 Loosen the left and right side panels by removing the bolt as shown 3 Remove the rear bottom panel by remov ing the bolts 1 Left side panel 2 Right side panel 3 B...

Page 157: ...ge the en gine oil section for the oil draining procedure 6 Remove the oil filter cartridge with an oil filter wrench Make sure that the O ring is removed together with the oil filter car tridge If the O ring remains attached to the crankcase oil leakage may occur 1 Rear bottom panel 2 Bolt 2 1 2 2 1 Center bottom panel 2 Bolt 2 2 2 2 2 1 UB577AE0 book Page 21 Wednesday June 8 2016 9 35 AM ...

Page 158: ... TIP Make sure that the O ring is properly seated 8 Install the new oil filter cartridge with an oil filter wrench and then tighten it to the specified torque with a torque wrench 1 Oil filter cartridge 2 Oil filter wrench 2 1 1 O ring Tightening torque Oil filter cartridge 17 N m 1 7 kgf m 12 lb ft 1 UB577AE0 book Page 22 Wednesday June 8 2016 9 35 AM ...

Page 159: ...gine oil tank cover and panel C TIP Refer to steps 11 19 of the To change the engine oil section for the oil filling procedure 10 Slide the front portion of the center bot tom panel into place as shown and then hook the left and right sides of the center bottom panel into place 1 Torque wrench 1 1 Center bottom panel 1 UB577AE0 book Page 23 Wednesday June 8 2016 9 35 AM ...

Page 160: ...8 24 8 11 Install the center bottom panel bolts and then tighten them to the specified torque 1 Center bottom panel 1 1 Bolt A 2 Bolt B 3 Bolt C 1 2 3 UB577AE0 book Page 24 Wednesday June 8 2016 9 35 AM ...

Page 161: ...them to the specified torque 1 Bolt A 2 Bolt B 3 Bolt C Tightening torques Bolt A 7 N m 0 7 kgf m 5 1 lb ft Bolt B 7 N m 0 7 kgf m 5 1 lb ft Bolt C 7 N m 0 7 kgf m 5 1 lb ft 1 3 2 3 1 Rear bottom panel 2 Bolt A 3 Bolt B Tightening torques Bolt A 7 N m 0 7 kgf m 5 1 lb ft Bolt B 7 N m 0 7 kgf m 5 1 lb ft 3 1 2 2 UB577AE0 book Page 25 Wednesday June 8 2016 9 35 AM ...

Page 162: ...ansmission If necessary clean the filler cap and surrounding area To check the transmission oil level 1 Park the vehicle on a level surface 2 Remove panel B page 8 10 3 Remove the transmission oil filler cap wipe the dipstick off with a clean rag in sert it back into the transmission case without screwing it in and then remove it again to check the oil level 1 Bolt B Tightening torque Bolt B 7 N m...

Page 163: ...the transmission oil filler cap 7 Install the panel To change the transmission oil 1 Park the vehicle on a level surface 2 Remove panel B page 8 10 3 Place an oil pan under the transmission case to collect the used oil 4 Remove the transmission oil filler cap and then the transmission oil drain bolt and its gasket to drain the oil from the transmission case 1 Transmission oil filler cap 2 O ring 3...

Page 164: ... use oils with a diesel specifica tion of CD or oils of a higher quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher In order to prevent clutch slippage do not mix any chemical additives TIP Be sure to wipe up any spilled oil 1 Transmission oil drain bolt 2 Gasket Tightening torque Transmission oil drain bolt 20 N m 2 0 kgf m 14 lb ft 2 1 Recommended oil See p...

Page 165: ...vel and change the final gear oil at the intervals specified in the general maintenance and lubrication chart Checking the final gear oil level 1 Park the vehicle on a level surface 2 Remove the final gear oil filler bolt and its gasket and then check the oil level in the final gear case The oil level should be at the brim of the filler hole 3 If the oil is below the brim of the filler hole add su...

Page 166: ...e fi nal gear oil drain bolt and their gasket to drain the oil 4 Install the drain bolt and its new gasket and then tighten the bolt to the specified torque 5 Refill with the recommended final gear oil up to the brim of the filler hole NOTICE Be sure no foreign material enters the final gear case ECB00422 Tightening torque Final gear oil filler bolt 23 N m 2 3 kgf m 17 lb ft 1 Final gear oil drain...

Page 167: ...BU36060 Differential gear oil Check the oil level and change the differential gear oil at the intervals specified in the gener al maintenance and lubrication chart Checking the differential gear oil level 1 Park the vehicle on a level surface 2 Remove the differential gear oil filler bolt and its gasket and then check the oil lev el It should be up to the brim of the filler hole Recommended oil SA...

Page 168: ...d torque Changing the differential gear oil 1 Park the vehicle on a level surface 2 Place an oil pan under the differential gear case to collect the used oil 3 Remove the differential gear oil filler bolt the differential gear oil drain bolt and their gasket to drain the oil 1 Differential gear oil filler bolt 2 Gasket 3 Differential gear oil 4 Correct oil level 1 2 3 4 Tightening torque Different...

Page 169: ...erential gear oil filler bolt and its gasket and then tighten the bolt to the specified torque 8 Check for oil leakage If oil leakage is found check for the cause EBU35110 Coolant Check the coolant level prior to each time you operate the vehicle and have a Yamaha deal er change the coolant every two years Checking the coolant level 1 Park the vehicle on a level surface 2 Remove the hood See page ...

Page 170: ... are harmful to the engine If water has been used instead of coolant replace it with coolant as soon as possible otherwise the cooling system will not be protected against frost and corro sion If water has been added to the coolant have a Yamaha dealer check the antifreeze content of the coolant as soon as possible otherwise the ef fectiveness of the coolant will be re duced ECB01012 5 Install the...

Page 171: ...cking the spark plugs The spark plug is an important engine com ponent which should be periodically checked preferably by a Yamaha dealer Since heat and deposits will cause any spark plug to slowly erode the spark plugs should be removed and checked in accordance with the periodic maintenance chart for the emis sion control system In addition the condition of the spark plugs can reveal the conditi...

Page 172: ...Yamaha dealer check the vehicle If a spark plug shows signs of electrode ero sion and excessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thick ness gauge and if necessary adjusted to specification Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug th...

Page 173: ...ap fits tightly To remove the spark plug cap simply twist it back and forth while pulling it out to install it twist it back and forth while pushing it in EBU35423 Air filter maintenance This model is equipped with two air filter ele ments a primary foam type air filter and a secondary paper type air filter The primary air filter is easily accessed and should be cleaned and oiled every 300 600 km ...

Page 174: ...bility of unfiltered air entering the engine NOTICE ECB02270 Never operate the engine with the air filter element removed Doing so would allow unfiltered air to enter causing rapid en gine wear and possible engine damage Additionally the fuel injection system would be affected resulting in poor engine performance and possible overheating Clean the primary air filter as follows 1 Remove panel C pag...

Page 175: ...foam air filter 4 Remove the foam air filter element from the air filter frame 1 Air filter case cover 2 Air filter case cover lock 3 Match mark 2 1 3 1 Foam air filter 1 UB577AE0 book Page 39 Wednesday June 8 2016 9 35 AM ...

Page 176: ...o not twist the foam materi al when squeezing it ECB02970 7 Wash the foam material in warm soapy water to remove remaining solvent then rinse thoroughly with plain warm water 8 Squeeze out the excess water NOTICE Do not twist the foam material when squeezing it ECB02970 9 Allow the foam air filter to dry thoroughly Inspect for wear and tear and replace if damaged or heavily worn 1 Foam air filter ...

Page 177: ...er case cover and lock it into place by turning the air filter case cover lock clockwise TIP Make sure that the match mark on the cover lock is aligned with the close match mark on the air filter case cover 14 Install the panel EBU35130 Cleaning the air filter case check hoses There is a check hose on each side of the air filter case If dust or water collects in a check hose empty the hose and cle...

Page 178: ...opped and the exhaust system is cool before cleaning the spark arrester Do not start the engine while cleaning the ex haust system 1 Remove the tailpipe cover by removing the tailpipe cover bolts 1 Air filter case check hose 1 Air filter case check hose 1 1 1 Tailpipe cover 2 Tailpipe cover bolt 1 2 2 UB577AE0 book Page 42 Wednesday June 8 2016 9 35 AM ...

Page 179: ... portion of the tailpipe and inside of the tailpipe housing 5 Install the gasket and then insert the tail pipe into the muffler and align the bolt holes 6 Install the tailpipe bolts and tighten them to the specified torque 7 Install the tailpipe cover 1 Tailpipe bolt 1 1 1 Gasket 2 Spark arrester 3 Tailpipe Tightening torque Tailpipe bolt 10 N m 1 0 kgf m 7 2 lb ft 2 1 3 UB577AE0 book Page 43 Wedn...

Page 180: ...hould be performed by a Yamaha dealer WARNING EWB02572 Operating with improperly serviced or ad justed brakes could lead to a loss in brak ing ability and an accident EBU35150 Checking the front and rear brake pads Check each brake pad for damage and mea sure the lining thickness If a brake pad is damaged or if the lining thickness is less than 1 0 mm 0 04 in have a Yamaha dealer re place the brak...

Page 181: ...the wear indicator groove has al most disappeared have a Yamaha dealer re place the brake pads as a set EBU36610 Checking the brake and YCC S clutch fluid levels Before starting off check that the brake and YCC S clutch fluids are above the minimum level marks Replenish the brake and YCC S clutch fluids if necessary 1 Lining thickness 1 1 Parking brake pad wear indicator groove 1 UB577AE0 book Pag...

Page 182: ...YCC S clutch system reducing braking or YCC S clutch performance Clean the filler caps before removing Use only DOT 4 brake fluid from a sealed container Use only the specified brake fluid other wise the rubber seals may deteriorate causing leakage Refill with the same type of brake fluid Adding a brake fluid other than DOT 4 may result in a harmful chemical reac tion 1 Brake fluid reservoir 2 YCC...

Page 183: ... the YCC S clutch system for leakage If the brake or YCC S clutch fluid level goes down suddenly have a Yamaha dealer check and repair the vehicle before any further opera tion EBU36550 Brake and YCC S clutch fluid replace ment Complete fluid replacement should be done only by trained Yamaha service personnel Have a Yamaha dealer replace the following components during periodic maintenance or when...

Page 184: ...re should be no brake drag If the brakes feel soft or spongy this could indicate air in the brake system Have a Yamaha dealer check the brake system if necessary EBU35820 Checking the accelerator pedal The accelerator pedal should operate smoothly and spring back to position when released If the pedal free play is out of spec ification have a Yamaha dealer adjust or re place the throttle wire 1 Br...

Page 185: ... free play The maximum free play is equal to one click of the parking brake lever If neces sary adjust the free play as follows 3 Remove panel B See page 8 10 4 Release the parking brake lever 5 Slide the rubber cover back on the park ing brake cable 6 Loosen the locknut 1 Accelerator pedal 2 Accelerator pedal free play 2 1 1 Parking brake lever free play 1 UB577AE0 book Page 49 Wednesday June 8 2...

Page 186: ...ght switch is a component of the YCC S system it must be adjusted by a Yamaha dealer who has the necessary professional knowledge and experience EBU35930 Cable inspection and lubrication WARNING EWB03380 Damaged cables could restrict operation which may cause an accident or injury In spect control cables frequently and re place damaged cables Corrosion can result when the outer covering of control...

Page 187: ...ensure smooth operation EBU32582 Checking the stabilizer bushes The stabilizer bushes must be checked for cracks or damage at the intervals specified in the periodic maintenance and lubrication chart Have a Yamaha dealer replace the stabilizer bushes if necessary Front Recommended lubricant Yamalube LubezAll synthetic lubricant spray with PTFE Recommended lubricant Lithium soap based grease UB577A...

Page 188: ...Upper and lower arm pivot lubrication left and right Lubricate the upper and lower arm pivots with a grease gun Front Rear Recommended lubricant Lithium soap based grease UB577AE0 book Page 52 Wednesday June 8 2016 9 35 AM ...

Page 189: ...ve shaft universal joint lubrication Lubricate the drive shaft universal joint with a grease gun EBU32600 Steering shaft lubrication Lubricate the pivot points Recommended lubricant Lithium soap based grease Recommended lubricant Lithium soap based grease Recommended lubricant Lithium soap based grease UB577AE0 book Page 53 Wednesday June 8 2016 9 35 AM ...

Page 190: ...me 3 Remove the nuts from the wheel 4 Remove the wheel EBU35832 Checking and tightening the bead lock YXZ10YESH Check the bead lock at the intervals specified in the general maintenance and lubrication chart and whenever the tires have been re placed 1 Wheel nut 1 1 UB577AE0 book Page 54 Wednesday June 8 2016 9 35 AM ...

Page 191: ...e all four tires at the same time If that is not possible you must replace the tires in pairs front or rear with tires of the same size and type as the originals Never replace just one tire WARNING EWB03390 Installing improper tires on your Yamaha YXZ1000R can affect handling and stabili ty This can cause a loss of control The tires listed below have been approved by Yamaha Motor Manufacturing Cor...

Page 192: ... with a VRLA Valve Regulated Lead Acid battery There is no need to check the electrolyte or to add dis tilled water However the battery lead con nections need to be checked and if necessary tightened WARNING EWB03410 Avoid battery contact with skin eyes or clothing Shield eyes when working near batteries Keep out of reach of children You could be poisoned or severely burned Front tire Size 27 x 9 ...

Page 193: ... Ventilate when charging or using in a closed space Keep batteries away from sparks flames cigarettes or other sourc es of ignition To remove the battery 1 Turn the key to off 2 Remove panel A See page 8 10 3 Remove the battery holding plate by re moving the bolts 4 Disconnect the negative battery lead first then the positive battery lead by remov ing their bolt NOTICE When removing the battery th...

Page 194: ...y charger is required Using a con ventional battery charger will damage the battery To store the battery If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place If the battery will be stored for more than two months check it at least once a month and fully charge it if necessary NOTICE ECB00941 Always keep the battery charged...

Page 195: ...ting Jump starting the vehicle should be avoided The battery should be removed and charged instead WARNING EWB03430 To avoid battery explosion and or serious damage to the electrical system Do not connect the negative lead of the jumper cable to the negative terminal of the battery Do not touch the positive lead of the jumper cable to the negative lead Do not reverse the polarity of the jumper cab...

Page 196: ...arged battery and the other end of the negative lead to an unpainted metal sur face of the passenger seat frame near the center console in the YXZ1000R 6 Start the engine Refer to Starting the engine on page 6 2 7 After the engine starts disconnect the negative lead of the jumper cable from the seat frame and charged battery and then disconnect the positive lead of the jumper cable from the charge...

Page 197: ...n 1 Main fuse 2 EPS fuse 3 Fuse box 4 Fuel injection system fuse 5 Fuel injection system spare fuse 1 2 3 4 5 1 Headlight fuse HEAD 2 Signaling system fuse SIGNAL 3 Four wheel drive motor fuse DIFF 4 Backup fuse BACK UP for clock 5 Ignition fuse IGNITION 6 Radiator fan motor fuse FAN 7 Spare fuse 8 Accessory fuse ACC 9 YCC S motor control fuse MOTOR 10 Auxiliary DC jack fuse TERMINAL 1 2 3 4 5 6 7...

Page 198: ...al in place of the proper fuse Using an improper fuse can cause damage to the electrical system and may lead to a fire EWB03440 Specified fuses Main fuse 50 0 A Fuel injection system fuse 15 0 A Headlight fuse 15 0 A Ignition fuse 15 0 A Auxiliary DC jack fuse 10 0 A Signaling system fuse 10 0 A Four wheel drive motor fuse 10 0 A Radiator fan motor fuse 30 0 A Backup fuse 10 0 A EPS fuse 40 0 A Ac...

Page 199: ...the headlight fuse and then have a Yamaha dealer check the ve hicle TIP When the headlights are set to low beam only the top half of each lamp will illuminate When the headlights are set to high beam both halves of each lamp will illuminate EBU32681 Headlight beam adjustment NOTICE ECB00691 It is advisable to have a Yamaha dealer make this adjustment To raise the beam turn the headlight beam adjus...

Page 200: ...s a quick easy procedure for making checks If your vehicle requires any repair take it to a Yamaha deal er The skilled technicians at a Yamaha dealer ship have the tools experience and know how to properly service your vehicle Use only genuine Yamaha parts on your vehicle Imita tion parts may look like Yamaha parts but they are often inferior Consequently they have a shorter service life and can l...

Page 201: ...8 65 8 Gasoline or gasoline vapors can ignite or explode causing severe injury or property damage UB577AE0 book Page 65 Wednesday June 8 2016 9 35 AM ...

Page 202: ...maha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The battery is good Dry Wet Operate the e...

Page 203: ...he recommended coolant tap water can be used temporarily provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the coolant reservoir and or radiator Level is OK Level is low check the cooling system for leakage No leakage Leakage Ask a Yamaha dealer to inspect and repair the cooling system Add coolant See TIP Restart ...

Page 204: ...kes several times at slow speeds to let friction dry the brakes Wet brakes may have reduced stopping ability in creasing the chance of an accident EWB03471 NOTICE Excessive water pres sure may cause water seepage and deterioration of wheel bearings brakes transmission seals and electri cal devices Many expensive repair bills have resulted from improper high pressure detergent applications such as ...

Page 205: ...r another high quality fuel stabilizer prod uct Follow the instructions on the prod uct label Operate the vehicle for at least 5 minutes to distribute treated fuel through the fuel system 2 Remove the spark plugs and pour one ta blespoon of fresh engine oil into each cyl inder and then re install the spark plugs Remove the spark plug wires and ground them Operate the electric starter to turn the e...

Page 206: ...emove the battery and charge it Store it in a dry place and recharge it once a month Do not store the battery in an ex cessively warm or cold place less than 0 C 30 F or more than 30 C 90 F Use of fuel stabilizer eliminates the need to drain the fuel system Consult a Yamaha dealer if the fuel system needs to be drained UB577AE0 book Page 3 Wednesday June 8 2016 9 35 AM ...

Page 207: ... YXZ10YESH_EUR FRA GBR YXZ10YEXH Uncertainty of measurement 3 0 dB A YXZ10YESH_EUR FRA GBR YXZ10YEXH Vibration on seat EN1032 ISO5008 Will not exceed 0 5 m s YXZ10YESH_EUR FRA GBR YXZ10YEXH Uncertainty of measurement 0 0 m s YXZ10YESH_EUR FRA GBR YXZ10YEXH Vibration on handle EN1032 ISO5008 Will not exceed 2 5 m s YXZ10YESH_EUR FRA GBR YXZ10YEXH Uncertainty of measurement 0 2 m s YXZ10YESH_EUR FRA...

Page 208: ... 80 API GL 4 Hypoid gear oil Quantity 0 47 L 0 50 US qt 0 41 Imp qt Differential gear oil Type SAE 80 API GL 4 Hypoid gear oil Quantity 0 18 L 0 19 US qt 0 16 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 31 L 0 33 US qt 0 28 Imp qt Radiator including all routes 3 75 L 3 96 US qt 3 30 Imp qt Air filter Air filter element Wet element Secondary air filter element Oil coate...

Page 209: ...rd 1 speed reverse Operation Right hand operation Reverse gear 37 15 2 467 1st 35 17 2 059 2nd 34 22 1 545 3rd 31 26 1 192 4th 25 26 0 962 5th 25 31 0 806 Chassis Frame type Steel tube frame Caster angle 6 80 Trail 33 7 mm 1 33 in Front tire Type Tubeless Size 27 x 9 00R 14NHS Manufacturer model MAXXIS MU09 Rear tire Type Tubeless Size 27 x 11 00R 14NHS Manufacturer model MAXXIS MU10 Loading Maxim...

Page 210: ...ximum 430 lb maximum Front 110 0 kPa 1 100 kgf cm 16 0 psi Rear 165 0 kPa 1 650 kgf cm 24 0 psi Front wheel Wheel type Cast wheel Rim size 14 x 6 5AT Rear wheel Wheel type Cast wheel Rim size 14 x 8 0AT Front brake Type Hydraulic disc brake Specified brake fluid DOT 4 Rear brake Type Hydraulic disc brake Specified brake fluid DOT 4 Front suspension Type Double wishbone Spring shock absorber type C...

Page 211: ... indicator light LED Differential gear lock indicator light LED EPS warning light LED Helmet Seat belt indicator light 14 V 0 85 W 2 Shift timing indicator light LED Half clutch indicator light LED Launch system indicator light LED YCC S system warning light LED Fuses Main fuse 50 0 A Fuel injection system fuse 15 0 A EPS fuse 40 0 A Headlight fuse 15 0 A Signaling system fuse 10 0 A Ignition fuse...

Page 212: ...r pre cautions are required Factors that influence the actual level of exposure of work force in clude the characteristics of the work room the other sources of noise etc i e the num ber of machines and other adjacent process es and the length of time for which an operator is exposed to the noise Also the permissible exposure level can vary from country This information however will en able the us...

Page 213: ...CATION NUMBER MODEL LABEL INFORMATION EBU32800 Vehicle identification number The vehicle identification number is stamped into the frame The vehicle identification number is used to identify your vehicle EBU33331 Model label The model label can be found under the driver seat Record the information on this label in the space provided This information will be needed to order spare parts from your Ya...

Page 214: ...11 2 11 1 Model label 1 UB577AE0 book Page 2 Wednesday June 8 2016 9 35 AM ...

Page 215: ...e warning light 4 4 Cup holders 4 31 D Differential gear lock indicator light 4 3 Differential gear oil Periodic maintenance 8 31 Differential gear Pre operation check 5 6 Doors 4 25 Drive mode selecting 6 9 Driver seat position 4 27 Drive select lever and shift paddles Pre operation check 5 7 Drive shaft universal joint lubrication 8 53 Drivetrain icon 4 3 E Engine break in 6 1 Engine oil and oil...

Page 216: ...ng brake lever free play adjusting 8 49 Parking brake pads checking 8 45 Passenger handhold Pre operation check 5 7 Pedal lubrication 8 51 R Rear knuckle upper and lower pivot lubrication 8 53 Reverse indicator light 4 2 S Safety information 2 1 Seat belt indicator light 4 9 Seat belts 4 28 Seat belts Pre operation check 5 7 Seats 4 25 Shifting and reverse driving 6 3 Shifting drive select lever a...

Page 217: ... 64 Troubleshooting charts 8 66 U Upper and lower arm pivot lubrication 8 52 V Valve clearance 8 44 Vehicle identification number 11 1 W Wheel installation 8 56 Wheel removal 8 54 Y YCC S clutch 8 47 YCC S clutch Pre operation check 5 8 YCC S system 4 22 YCC S system warning light 4 7 UB577AE0 book Page 3 Wednesday June 8 2016 9 35 AM ...

Page 218: ...Original instructions PRINTED IN USA 2016 06 0 3 1 CR E UB577AE0 book Page 1 Wednesday June 8 2016 9 35 AM ...

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