1 - 9
GEN
INFO
EB101030
LOCK WASHERS/PLATES AND COTTER
PINS
1.Replace all lock washers/plates
1
and cotter
pins after removal. Bend lock tabs along the
bolt or nut flats after the bolt or nut has been
tightened to specification.
EB101040
BEARINGS AND OIL SEALS
1.Install bearings and oil seals so that the
manufacturer’s marks or numbers are visible.
When installing oil seals, apply a light
coating of lightweight lithium base grease to
the seal lips. Oil bearings liberally when
installing, if appropriate.
1
Oil seal
CAUTION:
Do not use compressed air to spin the
bearings dry. This will damage the bearing
surfaces.
1
Bearing
EB101050
CIRCLIPS
1.Check all circlips carefully before
reassembly. Always replace piston pin clips
after one use. Replace distorted circlips.
When installing a circlip
1
, make sure that
the sharp-edged corner
2
is positioned
opposite the thrust
3
it receives. See
sectional view.
4
Shaft
IMPORTANT INFORMATION
Summary of Contents for YFM45FAR
Page 1: ...YFM45FAR YFM450FAR 5ND2 AE1 SERVICE MANUAL ...
Page 2: ......
Page 8: ......
Page 9: ...GEN INFO 1 ...
Page 11: ...GEN INFO ...
Page 27: ......
Page 28: ...SPEC 2 ...
Page 30: ...SPEC ...
Page 41: ...2 11 SPEC Cylinder head tightening sequence Item Standard Limit MAINTENANCE SPECIFICATIONS ...
Page 53: ...2 23 SPEC 1 Radiator 2 Thermostat È To coolant reservoir COOLANT FLOW DIAGRAMS ...
Page 54: ...2 24 SPEC OIL FLOW DIAGRAMS 1 Camshaft 2 Crankshaft 3 Drive axle OIL FLOW DIAGRAMS ...
Page 55: ...2 25 SPEC 1 Oil filter OIL FLOW DIAGRAMS ...
Page 56: ...2 26 SPEC 1 Oil pump 2 Oil strainer OIL FLOW DIAGRAMS ...
Page 67: ...CHK ADJ 3 ...
Page 133: ......
Page 134: ...ENG 4 ...
Page 138: ...ENG ...
Page 227: ...COOL 5 ...
Page 229: ...COOL ...
Page 241: ......
Page 242: ...CARB 6 ...
Page 244: ...CARB ...
Page 252: ......
Page 253: ...DRIV 7 ...
Page 255: ...DRIV ...
Page 287: ......
Page 288: ...CHAS 8 ...
Page 343: ...ELEC 9 ...
Page 345: ... ELEC ...
Page 348: ...9 3 ELEC CHECKING THE SWITCH ...
Page 393: ......
Page 394: ...TRBL SHTG 10 ...
Page 396: ...TRBL SHTG ...
Page 403: ......
Page 404: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...