4 - 87
ENG
MIDDLE GEAR
●
Install the bearing
1
onto the yoke.
CAUTION:
Check each bearing. The needles can
easily fall out of their races. Slide the yoke
back and forth on the bearings; the yoke
will not go all the way onto a bearing if a
needle is out of place.
●
Press each bearing into the U-joint using a
suitable socket.
NOTE:
The bearing must be inserted far enough into
the U-joint so that the circlip can be installed.
●
Install the circlips
2
into the groove of each
bearing.
*****************************************************
INSTALLING THE MIDDLE DRIVE SHAFT
1.Tighten:
●
Nut (middle drive pinion gear)
1
NOTE:
Secure the middle drive shaft in the vise with a
clean rag.
2.Lock the threads with a drift punch.
New
T
R
.
.
130 Nm (13.0 m • kg, 94 ft • lb)
MEASURING THE MIDDLE GEAR
BACKLASH
1.Measure:
●
Gear lash
*****************************************************
Measurement steps:
●
Temporarily install the right crankcase.
●
Wrap a rag
2
around a screwdriver
3
, and
then insert it into the installation hole
1
of
the left crankcase speed sensor to hold the
middle driven gear.
Middle gear lash:
0.1 ~ 0.3 mm (0.004 ~ 0.012 in)
Summary of Contents for YFM45FAR
Page 1: ...YFM45FAR YFM450FAR 5ND2 AE1 SERVICE MANUAL ...
Page 2: ......
Page 8: ......
Page 9: ...GEN INFO 1 ...
Page 11: ...GEN INFO ...
Page 27: ......
Page 28: ...SPEC 2 ...
Page 30: ...SPEC ...
Page 41: ...2 11 SPEC Cylinder head tightening sequence Item Standard Limit MAINTENANCE SPECIFICATIONS ...
Page 53: ...2 23 SPEC 1 Radiator 2 Thermostat È To coolant reservoir COOLANT FLOW DIAGRAMS ...
Page 54: ...2 24 SPEC OIL FLOW DIAGRAMS 1 Camshaft 2 Crankshaft 3 Drive axle OIL FLOW DIAGRAMS ...
Page 55: ...2 25 SPEC 1 Oil filter OIL FLOW DIAGRAMS ...
Page 56: ...2 26 SPEC 1 Oil pump 2 Oil strainer OIL FLOW DIAGRAMS ...
Page 67: ...CHK ADJ 3 ...
Page 133: ......
Page 134: ...ENG 4 ...
Page 138: ...ENG ...
Page 227: ...COOL 5 ...
Page 229: ...COOL ...
Page 241: ......
Page 242: ...CARB 6 ...
Page 244: ...CARB ...
Page 252: ......
Page 253: ...DRIV 7 ...
Page 255: ...DRIV ...
Page 287: ......
Page 288: ...CHAS 8 ...
Page 343: ...ELEC 9 ...
Page 345: ... ELEC ...
Page 348: ...9 3 ELEC CHECKING THE SWITCH ...
Page 393: ......
Page 394: ...TRBL SHTG 10 ...
Page 396: ...TRBL SHTG ...
Page 403: ......
Page 404: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...