Yamaha WR450FB 2012, Owner'S Service Manual

Page: 210 / 392

CHECKING THE CLUTCH HOUSING .....................................................6-40
CHECKING THE CLUTCH BOSS ............................................................6-40
CHECKING THE PRESSURE PLATE .....................................................6-40
CHECKING THE CLUTCH PUSH RODS.................................................6-40
CHECKING THE PRIMARY DRIVE GEAR ..............................................6-41
CHECKING THE PRIMARY DRIVEN GEAR ...........................................6-41
INSTALLING THE CLUTCH .....................................................................6-41
KICKSTATER .................................................................................................6-44
REMOVING THE KICK SHAFT ASSEMBLY ...........................................6-45
CHECKING THE KICK SHAFT AND RATCHET WHEEL ........................6-45
CHECKING THE KICK GEAR, KICK IDLE GEAR AND RATCHET WHEEL ..
6-45
INSTALLING THE KICK SHAFT ASSEMBLY ..........................................6-45
INSTALLING THE KICK IDLE GEAR .......................................................6-46
SHIFT SHAFT .................................................................................................6-47
REMOVING THE SEGMENT ...................................................................6-49
CHECKING THE SHIFT SHAFT ..............................................................6-49
CHECKING THE STOPPER LEVER........................................................6-49
INSTALLING THE SEGMENT..................................................................6-49
INSTALLING THE STOPPER LEVER......................................................6-49
INSTALLING THE SHIFT GUIDE AND SHIFT LEVER ASSEMBLY........6-50
INSTALLING THE SHIFT SHAFT ............................................................6-50
OIL PUMP AND BALANCER GEAR..............................................................6-51
REMOVING THE BALANCER..................................................................6-54
CHECKING THE OIL PUMP ....................................................................6-54
ASSEMBLING THE OIL PUMP ................................................................6-55
INSTALLING THE OIL PUMP AND BALANCER GEAR ..........................6-55
GENERATOR AND STARTER CLUTCH.......................................................6-57
REMOVING THE GENERATOR ..............................................................6-59
CHECKING THE STARTER CLUTCH .....................................................6-59
INSTALLING THE STARTER CLUTCH ...................................................6-60
INSTALLING THE GENERATOR.............................................................6-60
CRANKCASE .................................................................................................6-62
DISASSEMBLING THE CRANKCASE.....................................................6-65
CHECKING THE TIMING CHAIN, TIMING CHAIN GUIDE, OIL STRAINER..
6-65
CHECKING THE CRANKCASE ...............................................................6-65
ASSEMBLING THE CRANKCASE...........................................................6-66
CRANKSHAFT ASSEMBLY AND BALANCER SHAFT ...............................6-67
REMOVING THE BALANCER SHAFT.....................................................6-68
REMOVING THE CRANKSHAFT ASSEMBLY ........................................6-68
CHECKING THE CRANKSHAFT ASSEMBLY.........................................6-68
INSTALLING THE CRANKSHAFT ASSEMBLY.......................................6-69