REAR BRAKE
5-36
EAS22710
CHECKING THE REAR BRAKE MASTER
CYLINDER
1. Check:
• Brake master cylinder “1”
Damage/scratches/wear
o
Replace.
• Brake fluid delivery passages “2”
(brake master cylinder body)
Obstruction
o
Blow out with compressed
air.
2. Check:
• Brake master cylinder kit
Damage/wear
o
Replace.
3. Check:
• Master cylinder reservoir cap
Cracks/damage
o
Replace.
• Brake master cylinder reservoir diaphragm
holder
• Brake master cylinder reservoir diaphragm
Cracks/damage
o
Replace.
4. Check:
• Brake hose
Cracks/damage/wear
o
Replace.
EAS22730
ASSEMBLING THE REAR BRAKE MASTER
CYLINDER
EWA13520
WARNING
• Before installation, all internal brake com-
ponents should be cleaned and lubricated
with clean or new brake fluid.
• Never use solvents on internal brake com-
ponents.
1. Install:
• Cylinder cup
• Master cylinder piston
2. Install:
• Spring “1”
• Master cylinder piston “2”
• Adjusting rod “3”
• Circlip “4”
• Dust boot “5”
EAS1DX3153
INSTALLING THE REAR BRAKE MASTER
CYLINDER
1. Install:
• Copper washers
• Brake hose
• Union bolt
EWA13530
WARNING
Proper brake hose routing is essential to in-
sure safe vehicle operation. Refer to “CA-
BLE ROUTING” on page 2-29.
ECA1DX1008
NOTICE
When installing the brake hose onto the
brake master cylinder, make sure the brake
pipe touch the projection “a” as shown.
Recommended fluid
DOT 4
1
2
Brake hose union bolt
30 Nm (3.0 m·kgf, 22 ft·lbf)
New
New
New
New
New
New
New
T
R
.
.
a
Summary of Contents for WR450FB 2012
Page 10: ......
Page 14: ...LOCATION OF IMPORTANT LABELS 1 2 CANADA Essence super sans plomb seulement 3FB 2415E 12 ...
Page 73: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 24 ...
Page 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 1 2 ...
Page 78: ...CABLE ROUTING 2 29 EAS1DX3073 CABLE ROUTING c m 0 67 0 12 in ...
Page 80: ...CABLE ROUTING 2 31 ...
Page 82: ...CABLE ROUTING 2 33 ...
Page 84: ...CABLE ROUTING 2 35 ...
Page 86: ...CABLE ROUTING 2 37 LJ ...
Page 88: ...CABLE ROUTING 2 39 A I 0 ...
Page 90: ...CABLE ROUTING 2 41 ...
Page 122: ...PERIODIC MAINTENANCE 3 31 ...
Page 292: ...WATER PUMP 7 7 ...
Page 319: ...CHARGING SYSTEM 9 15 ...
Page 323: ...LIGHTING SYSTEM 9 19 ...
Page 355: ...FUEL INJECTION SYSTEM 9 51 ...
Page 359: ...FUEL PUMP SYSTEM 9 55 ...
Page 360: ...ELECTRICAL COMPONENTS 9 56 EAS27971 ELECTRICAL COMPONENTS EAS1DX3227 7 6 10 8 5 4 3 9 1 2 ...
Page 362: ...ELECTRICAL COMPONENTS 9 58 9 8 7 10 11 3 2 1 4 5 6 ...
Page 364: ...ELECTRICAL COMPONENTS 9 60 EAS1DX3228 CHECKING THE SWITCHES 4 2 3 5 1 ...
Page 392: ...WR450FB 2012 WIRING DIAGRAM OFF START ON OFF 15A ON OFF ...