Yamaha WOLVERINE YFM35XV Owner'S Manual Download | Manualshive

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OPERATION .................................................. 6-1

Starting a cold engine ................................ 6-1
Starting a warm engine .............................. 6-3
Operating the drive select lever and

driving in reverse ...................................... 6-3

Engine break-in  .......................................... 6-5
Parking ....................................................... 6-5
Parking on a slope  ..................................... 6-6
Accessories and loading  ............................ 6-6

RIDING YOUR ATV ...................................... 7-1

GETTING TO KNOW YOUR ATV............... 7-2
RIDE WITH CARE AND GOOD

JUDGEMENT............................................ 7-2

BE CAREFUL WHERE YOU RIDE........... 7-12
TURNING YOUR ATV .............................. 7-16
CLIMBING UPHILL ................................... 7-18
RIDING DOWNHILL.................................. 7-22
CROSSING A SLOPE............................... 7-24
CROSSING THROUGH SHALLOW

WATER ................................................... 7-26

RIDING OVER ROUGH TERRAIN ........... 7-28
SLIDING AND SKIDDING......................... 7-29
WHAT TO DO IF... .................................... 7-30
WHAT TO DO... ........................................ 7-30

PERIODIC MAINTENANCE AND MINOR
REPAIR ..........................................................8-1

Owner’s manual and tool kit .......................8-1
Periodic maintenance chart for the emission

control system ...........................................8-3

General maintenance and lubrication

chart ..........................................................8-5

Removing and installing the panel ..............8-8
Checking the spark plug  .............................8-9
Engine oil and oil filter cartridge ................8-11
Final gear oil  .............................................8-15
Cleaning the air filter element  ...................8-17
Cleaning the spark arrester  ......................8-21
V-belt cooling duct check hose  .................8-22
V-belt case drain plug  ...............................8-22
Adjusting the carburetor ............................8-23
Adjusting the engine idling speed  .............8-23
Adjusting the throttle cable free play .........8-24
Valve clearance  ........................................8-25
Adjusting the drive select lever safety

system cable ...........................................8-25

Checking the front brake pads and rear

brake shoes ............................................8-25

Checking the brake fluid level ...................8-26
Changing the brake fluid ...........................8-27
Checking the front brake lever free play ...8-28

U3D510E0.book Page 2 Friday, December 2, 2005 1:07 PM

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Summary of Contents for WOLVERINE YFM35XV

Page 1: ...READ THIS MANUAL CAREFULLY It contains important safety information OWNER S MANUAL...

Page 2: ...EBU17091 U3D510E0 book Page 1 Friday December 2 2005 1 07 PM...

Page 3: ...ut special tech niques and skills necessary to ride the ATV It also includes basic maintenance and inspection proce dures If you have any questions regarding the operation or maintenance of your ATV p...

Page 4: ...hange without notice The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Failure to follow WARNING instructions could result in severe injury or death to the ATV operator a by...

Page 5: ...spark arrester laws and regulations in effect at the time of manufacture Please check your local riding laws and regulations before operating this ATV EBU17401 AFFIX DEALER LABEL HERE YFM35XV OWNER S...

Page 6: ...Main switch 4 1 Front brake lever 4 5 Brake pedal and rear brake lever 4 6 Parking brake 4 7 Drive select lever 4 7 Fuel tank cap 4 8 Fuel 4 8 Fuel cock 4 10 Starter choke 4 11 Seat 4 12 Storage compa...

Page 7: ...ND MINOR REPAIR 8 1 Owner s manual and tool kit 8 1 Periodic maintenance chart for the emission control system 8 3 General maintenance and lubrication chart 8 5 Removing and installing the panel 8 8 C...

Page 8: ...8 34 Lubricating the knuckle shafts 8 34 Lubricating the steering shaft 8 34 Battery 8 34 Replacing a fuse 8 36 Replacing a headlight bulb 8 38 Adjusting a headlight beam 8 39 Replacing the tail brak...

Page 9: ...rized ATV dealer or call 1 800 887 2887 to find out about the training Never allow a child under age 16 to operate an ATV without adult supervision and never allow continued use of an ATV by a child i...

Page 10: ...teep for the Always follow proper procedures for climbing hills as described in this manual Check the ter rain carefully before you start up any hill Never climb hills with excessively slippery or loo...

Page 11: ...skidding or sliding out of con trol Never operate an ATV in fast flowing water or in water deeper than that recommended in this manual Remember that wet brakes may have Always be sure there are no ob...

Page 12: ...pen flames or other sources of ignition such as the pilot lights of water heaters and clothes dryers When transporting the ATV in another vehi cle be sure it is kept upright and that the fuel cock is...

Page 13: ...fumes are poisonous and may cause loss of consciousness and death within a short time HOW TO AVOID THE HAZARD Always operate your ATV in an area with ad equate ventilation U3D510E0 book Page 5 Friday...

Page 14: ...2 EBU17660 LOCATION OF THE WARNING AND SPECIFICATION LABELS U3D510E0 book Page 1 Friday December 2 2005 1 07 PM...

Page 15: ...ese labels contain important information for safe and proper operation Never remove any labels from your ATV If a label becomes difficult to read or comes off request a replace ment label from your Ya...

Page 16: ...2 U3D510E0 book Page 3 Friday December 2 2005 1 07 PM...

Page 17: ...cock 3 Air filter case 4 Fuses 5 Storage compartment and tool kit 6 Seat lock lever 7 Rear shock absorber assembly spring preload adjusting 1 Spark arrester 2 Tail brake light 3 Spark plug 4 Front sho...

Page 18: ...nd instruments NOTE 1 Rear brake lever 2 Left handlebar switches 3 Starter choke 4 Drive select lever 5 Main switch 6 Fuel tank cap 7 Front brake lever 8 Throttle lever U3D510E0 book Page 2 Friday Dec...

Page 19: ...witch The positions of the main switch are as follows ON All electrical systems are supplied with power The headlights and taillight come on when the light switch is on and the engine can be started T...

Page 20: ...with the engine stop switch set to and then pushing the start switch If the warning light does not come on while the start switch is being pushed then go off after the start switch is released have a...

Page 21: ...rior to starting the engine EBU18151 Light switch OFF Set this switch to to turn on the low beams and the taillight Set the switch to to turn on the high beams and the taillight Set the switch to OFF...

Page 22: ...vered with an adjustable speed limiter The speed limiter keeps the throttle from fully opening even when the throttle lever is 1 Throttle lever POTENTIAL HAZARD Malfunction of throttle WHAT CAN HAPPEN...

Page 23: ...r grip 1 Locknut 2 Adjusting screw 3 No more than 12 mm 0 47 in POTENTIAL HAZARD Improper adjustment of the speed limiter WHAT CAN HAPPEN The throttle cable could be damaged Im proper throttle operati...

Page 24: ...the right side of the ATV and the rear brake lever is located on the left handlebar To apply the rear brake push down on the brake pedal or pull the brake lever toward the handlebar grip 1 Front brak...

Page 25: ...on on page 6 3 for the drive select lever operation 1 Parking brake lock plate POTENTIAL HAZARD WHAT CAN HAPPEN The ATV could start moving unexpectedly if the parking brake is not applied before start...

Page 26: ...by turning it counter clockwise EBU18730 Fuel Make sure that there is sufficient fuel in the tank Fill the fuel tank to the bottom of the filler tube as shown 1 Drive select lever 1 Fuel tank cap U3D...

Page 27: ...eaded fuel Unleaded fuel will give you long er spark plug life and reduced maintenance cost Gasohol There are two types of gasohol gasohol contain ing ethanol and that containing methanol Gasohol cont...

Page 28: ...cause a fire and se vere injury Fuel expands when it heats up If the fuel tank is overfilled fuel could spill out due to heat from the engine or the sun HOW TO AVOID THE HAZARD Do not overfill the fue...

Page 29: ...the fuel cock lever in this position the fuel reserve is made available Turn the fuel cock lever to this position if you run out of fuel while riding When this occurs refuel as soon as possible and be...

Page 30: ...rter choke See the Starting a cold engine section on page 6 1 for proper operation EBU26981 Seat To remove the seat Push the seat lock lever backward and pull up the seat at the rear 1 Starter choke 1...

Page 31: ...the storage com partment be sure to wrap them in a plastic bag so that they will not get wet When washing the ATV be careful not to let any water enter the storage compartment CAUTION ECB00130 Do not...

Page 32: ...EBU18980 Adjusting the front shock absorber Turn the adjusting ring in direction a to increase the spring preload and thereby harden the suspen sion and in direction b to decrease the spring preload...

Page 33: ...reby harden the suspen sion and in direction b to decrease the spring preload and thereby soften the suspension 1 Special wrench Spring preload setting Minimum soft 1 Standard 2 Maximum hard 5 WHAT CA...

Page 34: ...at a Yamaha dealer to make this adjustment EWB00010 1 Spring preload adjusting ring 2 Position indicator 1 Special wrench Spring preload setting Minimum soft 1 Standard 2 Maximum hard 5 U3D510E0 book...

Page 35: ...es sary Check fuel line for leakage Correct if necessary 4 8 5 3 Engine oil Check oil level in engine and add recommended oil to specified lev el if necessary Check ATV for oil leakage Correct if nece...

Page 36: ...ubricate pedal pivoting point if necessary 8 33 Brake levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 8 32 Chassis fasteners Make sure that all nuts bolts and sc...

Page 37: ...ich can cause a fire and se vere injury Fuel expands when it heats up If the fuel tank is overfilled fuel could spill out due to heat from the engine or the sun HOW TO AVOID THE HAZARD Do not overfill...

Page 38: ...ever moves slowly inward there may be a leak in the brake system If there is any leakage the brake system should be checked by a Yamaha dealer Brake operation Test the brakes at slow speed after start...

Page 39: ...760 Throttle lever Check the operation of the throttle lever It must open smoothly and spring back to the idle position when released Correct if necessary U3D510E0 book Page 5 Friday December 2 2005 1...

Page 40: ...w have been approved by Yamaha Motor Manufacturing Corpora tion of America for this model Other tire combinations are not recommended Front Manufacturer model MAXXIS M937 Size AT23 x 8 12 Rear Manufac...

Page 41: ...specifications Tire pressure below the minimum speci fied could cause the tire to dislodge from the rim under severe riding conditions Minimum tire pressure Front 22 kPa 3 2 psi 0 22 kgf cm Rear 22 kP...

Page 42: ...hts and switches Check that all instruments lights and switches are working properly Correct if necessary Recommended pressure Front 25 kPa 3 6 psi 0 25 kgf cm Rear 25 kPa 3 6 psi 0 25 kgf cm Minimum...

Page 43: ...miliar with all controls WHAT CAN HAPPEN Loss of control which could cause an acci dent or injury HOW TO AVOID THE HAZARD Read the Owner s Manual carefully If there is a control or function you do not...

Page 44: ...neutral position before starting the engine 5 Use the starter choke in reference to the fig ure Position 1 Cold engine start with ambient temperature below 5 C 40 F Position 2 Cold engine start with a...

Page 45: ...the starter choke to position 3 before riding NOTE The engine is warm when it responds normally to the throttle with the starter choke turned off EBU20291 Starting a warm engine Follow the same proce...

Page 46: ...he shift NOTE When in reverse the reverse indicator light should come on If the indicator light does not come on have a Yamaha dealer check the electrical circuit 4 Check behind for people or obstacle...

Page 47: ...urs Avoid prolonged operation above 3 4 throttle Rev the engine freely but do not use full throttle at any time 20 hours and beyond The ATV can now be operated normally CAUTION ECB00220 If any engine...

Page 48: ...dealer has a variety of gen POTENTIAL HAZARD Parking on a hill or other incline WHAT CAN HAPPEN The ATV could roll out of control increasing the chance of an accident HOW TO AVOID THE HAZARD Avoid par...

Page 49: ...ing As originally equipped this ATV is not designed to carry cargo or tow a trailer If you choose to add ac cessories so that you can carry cargo or tow a trail Never exceed the weight limits shown An...

Page 50: ...g this ATV or carrying or towing cargo improperly WHAT CAN HAPPEN Could cause changes in ATV handling which could lead to an accident HOW TO AVOID THE HAZARD Never exceed the stated load capacity for...

Page 51: ...7 EBU21131 RIDING YOUR ATV U3D510E0 book Page 1 Friday December 2 2005 1 07 PM...

Page 52: ...to enjoy riding safely Before you begin to ride be sure you have read this Owner s Manual completely and un derstand the operation of the controls Pay partic RIDE WITH CARE AND GOOD JUDGEMENT Get trai...

Page 53: ...hould then regularly practice the skills learned in the course and the operating techniques de scribed in this Owner s Manual For more in formation about the training course contact an authorized ATV...

Page 54: ...PPEN Greatly reduces your ability to balance and control this ATV Could cause an accident resulting in harm to you and or your passen ger HOW TO AVOID THE HAZARD Never carry a passenger The long seat...

Page 55: ...ithout eye protection can result in an accident and increases your chances of a severe injury in the event of an accident Operating without protective clothing in creases your chances of severe injury...

Page 56: ...drugs WHAT CAN HAPPEN Could seriously affect your judgment HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV POTENTIAL HAZARD Failure to inspect the ATV before op...

Page 57: ...of control in creasing your risk of an accident HOW TO AVOID THE HAZARD Always use the size and type tires specified in the Owner s Manual for this ATV on page 5 6 Always maintain proper tire pressure...

Page 58: ...As originally equipped this ATV is not designed to carry cargo or tow a trailer If you choose to add ac cessories so that you can carry cargo or tow a trail er you must use common sense and good judg...

Page 59: ...ver exceed the stated load capacity for this ATV Cargo should be properly distributed and se curely attached Reduce speed when carrying cargo or pull ing a trailer Allow greater distance for brak ing...

Page 60: ...your balance and fall off of the ATV If you remove a foot from a foot board your foot or leg may come into con tact with the rear wheels which could injure you or cause an accident HOW TO AVOID THE HA...

Page 61: ...THE HAZARD Never modify this ATV through improper in stallation or use of accessories All parts and accessories added to this ATV should be genuine Yamaha or equivalent compo nents designed for use o...

Page 62: ...WHAT CAN HAPPEN Dry grass or brush or other combustible ma terial accumulated around the engine area could catch fire Someone touching the exhaust system dur ing or after operation could be burned HO...

Page 63: ...ays parking lots and streets POTENTIAL HAZARD Operating this ATV on public streets roads or highways WHAT CAN HAPPEN You can collide with another vehicle HOW TO AVOID THE HAZARD Never operate this ATV...

Page 64: ...errain WHAT CAN HAPPEN You can come upon hidden rocks bumps or holes without enough time to react Could result in the ATV overturning or going out of control HOW TO AVOID THE HAZARD Go slowly and be e...

Page 65: ...excessively rough slip pery or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain Always be especial ly cautious on these kinds of terrain POTE...

Page 66: ...starter choke to the closed position and shift the drive select lever into the forward position then release the parking brake Apply the throttle slowly and smoothly The centrifugal clutch will engag...

Page 67: ...continue to go straight If the ATV doesn t turn come to a stop and then practice the proce dure again If the riding surface is slippery or loose it may help to position more of your weight over the P...

Page 68: ...e slopes Try more difficult climbs only after you have devel oped your skill In all cases avoid inclines with slip pery or loose surfaces or obstacles that might cause you to lose control WARNING EWB0...

Page 69: ...rt up any hill Never climb hills with excessively slippery or loose surfaces Shift your weight forward Never open the throttle suddenly The ATV could flip over backwards Never go over the top of any h...

Page 70: ...ol or cause the ATV to overturn HOW TO AVOID THE HAZARD Never attempt to turn the ATV around on any hill until you have mastered the turning tech nique as described in the Owner s Manual on level grou...

Page 71: ...WARNING EWB01261 POTENTIAL HAZARD Stalling rolling backwards or improperly dis mounting while climbing a hill WHAT CAN HAPPEN Could result in ATV overturning HOW TO AVOID THE HAZARD Maintain a steady...

Page 72: ...fully choose your path and ride no faster than you will be able to react to ob stacles which may appear WARNING EWB01130 POTENTIAL HAZARD Going down a hill improperly WHAT CAN HAPPEN Could cause loss...

Page 73: ...7 U3D510E0 book Page 23 Friday December 2 2005 1 07 PM...

Page 74: ...r ATV does begin to tip over gradually steer in the downhill direction if there are no obstacles in your path As you regain proper balance gradually steer again in the direction you wish to travel WAR...

Page 75: ...7 U3D510E0 book Page 25 Friday December 2 2005 1 07 PM...

Page 76: ...0 Test your brakes after leaving the water Do not continue to ride your ATV without verifying that you have regained proper braking ability POTENTIAL HAZARD Operating this ATV through deep or fast flo...

Page 77: ...filter case the V belt cooling duct check hose the drive select lever box check hose and the storage compartment drain plugs Also remove the V belt case drain plug to drain any water that may have ac...

Page 78: ...amage to the ATV or could lead to an upset or ac cident Be sure to keep your feet firmly mounted on the footboards at all times Avoid jumping the ATV as loss of control and damage to the ATV may re su...

Page 79: ...control can usually be regained if there is room to do so by steering in the direction of the slide Applying the brakes or accelerating is not recommended until you have corrected the slide WHAT CAN H...

Page 80: ...ch section on riding tech niques completely WHAT TO DO If your ATV doesn t turn when you want it to Bring the ATV to a stop and practice the turning maneuvers again Be sure you are putting your WHAT C...

Page 81: ...TV starts to slip backwards DO NOT USE THE REAR BRAKE the ATV may tip over on top of you Dismount the ATV on the uphill side See page 7 18 If your ATV is traversing a sloping surface Be sure to ride w...

Page 82: ...EPENDING ON THE WEATHER TERRAIN GEOGRAPHICAL LOCATION AND INDIVIDUAL USE THE MAINTENANCE INTER VALS MAY NEED TO BE SHORTENED WARNING EWB01820 EBU21720 Owner s manual and tool kit Be sure to put this o...

Page 83: ...ting this ATV with improper modifica tions WHAT CAN HAPPEN Improper installation of accessories or mod ification of this ATV may cause changes in handling which in some situations could lead to an acc...

Page 84: ...ould be performed by a Yamaha dealer as they require special tools data and technical skills NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 8...

Page 85: ...and tighten all screw clamps and joints if necessary 7 Spark arrester Clean NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500...

Page 86: ...necessary Check fluid level and ATV for fluid leakage and correct if necessary Replace brake pads Whenever worn to the limit 3 Rear brake Check operation and correct if necessary Check brake lever an...

Page 87: ...nuckle shafts Lubricate with lithium soap based grease 15 Steering shaft Lubricate with lithium soap based grease 16 Steering system Check operation and repair or replace if damaged Check toe in and a...

Page 88: ...eration and correct if necessary Check throttle cable free play and adjust if neces sary Lubricate throttle lever housing and cable 25 Front and rear brake switches Check operation and correct if nece...

Page 89: ...ance jobs described in this chapter Refer to this section each time the panel needs to be removed and installed Remove the bolt and then take the panel off To install the panel Place the panel in the...

Page 90: ...n addition the condition of the spark plug can reveal the condition of the engine To remove the spark plug 1 Remove the spark plug cap 2 Remove the spark plug as shown with the spark plug wrench inclu...

Page 91: ...pecification 2 Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads 3 Install the spark plug with the spark plug wrench and then ti...

Page 92: ...each ride In addition the oil must be changed and the oil filter cartridge replaced at the intervals spec ified in the periodic maintenance and lubrication chart To check the engine oil level 1 Place...

Page 93: ...e engine oil with or without oil fil ter cartridge replacement 1 Place the ATV on a level surface 2 Start the engine warm it up for several min utes and then turn it off 3 Place an oil pan under the e...

Page 94: ...le at a nearby Yamaha dealer 6 Apply a thin coat of engine oil to the O ring of the new oil filter cartridge NOTE Make sure that the O ring is properly seated 7 Install the new oil filter cartridge wi...

Page 95: ...ENERGY CONSERV ING II or higher Make sure that no foreign material enters the crankcase 10 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil 1 Torque...

Page 96: ...surface NOTE The final gear oil level must be checked on a cold engine 2 Remove the final gear oil filler bolt and then check the oil level in the final gear case NOTE The oil level should be at the...

Page 97: ...l filler bolt and the fi nal gear oil drain bolt to drain the oil from the final gear case 5 Install the drain bolt and then tighten it to the specified torque 6 Add the recommended final gear oil to...

Page 98: ...filter element should be cleaned at the in tervals specified in the periodic maintenance and lubrication chart Clean the air filter element more frequently if you are riding in unusually wet or dusty...

Page 99: ...an the air filter element and air fil ter case 1 Remove the seat See page 4 12 2 Remove the air filter case cover by unhooking the holders 3 Pull the air filter element out of the air filter case 1 Ai...

Page 100: ...material gently but thor oughly in solvent WARNING EWB01900 1 Air filter element 1 Air filter element frame 2 Sponge material 3 Air filter element lock plate POTENTIAL HAZARD Using low flash point sol...

Page 101: ...erated in extremely dusty ar eas Each time the air filter element maintenance is performed check the air inlet of the air filter case for obstructions Check the air filter case rubber joint to the car...

Page 102: ...y pulling it out of the muffler 3 Tap the tailpipe lightly and then use a wire 4 Insert the tailpipe into the muffler and align the bolt holes 5 Install the tailpipe cover by installing the bolts WARN...

Page 103: ...ter removing the plug have a Yamaha dealer check the ATV as the water may affect other engine parts WHAT CAN HAPPEN Could injure the eyes Could cause burns Could cause carbon monoxide poisoning possib...

Page 104: ...The carburetor has been set and extensively tested at the Yamaha factory Changing these settings without sufficient technical knowl edge may result in poor performance of or damage to the engine EBU24...

Page 105: ...ance and lubrication chart The throttle cable free play should measure 3 0 5 0 mm 0 12 0 20 in as shown Periodically check the throttle cable free play and if necessary adjust it as follows NOTE The e...

Page 106: ...nd adjusted at the intervals specified in the periodic maintenance and lubrication chart EBU24120 Checking the front brake pads and rear brake shoes The front brake pads and the rear brake shoes must...

Page 107: ...EBU24251 Checking the brake fluid level Insufficient brake fluid may allow air to enter the brake system possibly causing it to become inef fective Before riding check that the brake fluid is above t...

Page 108: ...d imme diately As the brake pads wear it is normal for the brake fluid level to gradually go down However if the brake fluid level goes down suddenly have a Yamaha dealer check the cause EBU24280 Chan...

Page 109: ...play must be checked and if necessary adjusted at the inter vals specified in the periodic maintenance and lu brication chart NOTE 1 Brake lever free play WHAT CAN HAPPEN You could lose braking abili...

Page 110: ...rect adjust it as follows 1 Fully loosen the brake lever free play adjust ing nut on the brake cable at the rear wheel Adjusting the brake lever free play The brake lever free play should measure 3 0...

Page 111: ...he rear wheel hub so that gap A measures 0 1 mm 0 0 04 in 3 Turn the brake lever free play adjusting bolt at the brake lever in direction a to increase the free play and in direction b to decrease it...

Page 112: ...the brake pedal can be adjusted as follows but the other brake light switches should be adjusted by a Yamaha dealer 1 Remove panel A See page 8 8 1 Locknut 2 Brake lever free play adjusting bolt POTE...

Page 113: ...is damaged or does not move smoothly have a Yamaha dealer check or replace it WARNING EWB02120 EBU24911 1 Brake light switch 2 Brake light switch adjusting nut Recommended lubricant Engine oil POTENT...

Page 114: ...heel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrication chart If there is play in a wheel hub or if a wheel does not turn...

Page 115: ...Lubricating the steering shaft The steering shaft must be lubricated at the inter vals specified in the periodic maintenance and lu brication chart EBU25211 Battery This model is equipped with a seale...

Page 116: ...harged 1 Install the battery 2 Make sure to properly connect the battery leads to the battery terminals POTENTIAL HAZARD Failure to handle batteries or battery electro lyte carefully WHAT CAN HAPPEN Y...

Page 117: ...ed type MF battery a spe cial constant voltage battery charger is re quired Using a conventional battery charger will damage the battery If you do not have EBU25312 Replacing a fuse 1 Positive battery...

Page 118: ...mperage WARNING EWB02151 1 Headlight fuse 2 Ignition fuse 3 Signaling system fuse 4 Spare fuse Specified fuses Main fuse 20 0 A Headlight fuse 15 0 A Ignition fuse 15 0 A Signaling system fuse 10 0 A...

Page 119: ...lling it off 2 Remove the headlight bulb holder by pushing it inward and turning it counterclockwise 3 Remove the defective bulb from the headlight unit by pulling it out WARNING EWB02180 1 Headlight...

Page 120: ...d the bulb life will be adversely affect ed Thoroughly clean off any dirt and finger 5 Install the headlight bulb holder by aligning the projections with the holes in the headlight unit pushing it inw...

Page 121: ...ction b EBU25600 Replacing the tail brake light bulb If the tail brake light bulb burns out replace it as follows 1 Remove the lens by removing the screws 2 Remove the defective bulb by pushing it in...

Page 122: ...ns may break EBU25650 Removing a wheel 1 Loosen the wheel nuts 4 Remove the wheel EBU25700 Installing a wheel 1 Install the wheel and the nuts NOTE The arrow mark on the tire must point toward the rot...

Page 123: ...ground 3 Tighten the wheel nuts to the specified torques 1 Tapered nut Tightening torques Front wheel nut 55 Nm 5 5 m kgf 40 ft lbf Rear wheel nut 55 Nm 5 5 m kgf 40 ft lbf U3D510E0 book Page 42 Frida...

Page 124: ...a Yamaha dealer whose skilled technicians have the necessary tools expe rience and know how to service the ATV properly Use only genuine Yamaha replacement parts Im itation parts may look like Yamaha...

Page 125: ...e a Yamaha dealer check the ATV Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check...

Page 126: ...0 Excessive water pressure may cause water ed from improper high pressure detergent applications such as those available in coin operated car washers 4 Once most of the dirt has been hosed off wash al...

Page 127: ...sen ing the drain bolt this will prevent fuel deposits from building up Pour the drained fuel into the fuel tank 4 Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel from d...

Page 128: ...and the pivoting points of all levers and pedals 7 Check and if necessary correct the tire air pressure and then block up the ATV so that all of its wheels are off the ground Alternative ly turn the...

Page 129: ...eight With oil and fuel 229 0 kg 505 lb Engine Engine type Air cooled 4 stroke SOHC Cylinder arrangement Forward inclined single cylinder Compression ratio 9 20 1 Starting system Electric starter Lubr...

Page 130: ...al 0 99 Imp gal Carburetor Manufacturer MIKUNI Type x quantity BSR33 x 1 Spark plug s Manufacturer model NGK DR8EA Spark plug gap Transmission Primary reduction system V belt Secondary reduction syste...

Page 131: ...3 2 psi 0 22 kgf cm Rear 22 kPa 3 2 psi 0 22 kgf cm Maximum Front 28 kPa 4 1 psi 0 28 kgf cm Rear Rim size 12 x 6 0AT Rear wheel Wheel type Panel wheel Rim size 12 x 7 5AT Front brake Type Dual disc...

Page 132: ...Ah Headlight Bulb type Krypton bulb Bulb voltage wattage x quantity Headlight 12 V 30 W 30 0 W 2 Tail brake light 12 V 5 0 21 0 W 1 Neutral indicator light 12 V 1 7 W 1 Reverse indicator light 12 V 1...

Page 133: ...f erence in case the ATV is stolen KEY IDENTIFICATION NUMBER VEHICLE IDENTIFICATION NUMBER MODEL LABEL INFORMATION EBU26020 Key identification number The key identification number is stamped into the...

Page 134: ...EBU26050 Model label The model label is affixed at the location in the il lustration Record the information on this label in the space provided This information will be need 1 Vehicle identification n...

Page 135: ...of noise control prior to its sale or delivery to the ul timate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inopera...

Page 136: ...maintenance work is required It is not acceptable proof of maintenance work MAINTENANCE INTERVAL DATE OF SERVICE MILEAGE SERVICING DEALER NAME AND ADDRESS REMARKS month km mi hours 1 320 200 20 3 130...

Page 137: ...uent pur chaser s it is imperative that the machine be inspected and registered for warranty by an autho rized Yamaha ATV dealer In order for this warranty to remain in effect this inspection and regi...

Page 138: ...et up every new machine before sale 2 Explain the operation maintenance and warranty requirements to your satis faction at the time of sale and upon your request at any later date 3 Each Yamaha ATV de...

Page 139: ...pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives yo...

Page 140: ...xpires You can also save money Y E S costs less within the first 90 days after you buy your Yamaha See your dealer today A special note If visiting your dealer isn t convenient contact Yamaha with you...

Page 141: ...11 EBU26132 U3D510E0 book Page 9 Friday December 2 2005 1 07 PM...

Page 142: ...8 33 Brakes front and rear 5 4 C Cables checking and lubricating 8 32 Carburetor adjusting 8 23 Chassis fasteners 5 8 Cleaning 9 1 D E Engine break in 6 5 Engine cold start 6 1 Engine idling speed 8...

Page 143: ...your ATV 7 1 S Safety information 1 1 Seat 4 12 Starter choke 4 11 Start switch 4 3 Steering shaft lubricating 8 34 Storage 9 2 Storage compartment 4 13 T Tail brake light bulb replacing 8 40 Throttl...

Page 144: ...t handling and control Improper ATV use can result in SEVERE INJURY or DEATH NEVER operate without proper training or instruction at speeds too fast for your skills or the conditions on public roads a...

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