Baja motorsports SD65 Go-kart Owner'S Manual Download

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Always wear a helmet; It could save your Life!

Please obtain, review, and follow provincial / municipal government acts and

regulations pertaining to owning and operating an off-road vehicle.

OWNER’S MANUAL

Minimum Age Requirement 16

SD65 Go-kart

Read this manual carefully. It contains important safety information.

No one under the age of 16 should operate this Go-Kart

REV. A

061807

Summary of Contents for SD65 Go-kart

Page 1: ...municipal government acts and regulations pertaining to owning and operating an off road vehicle OWNER S MANUAL Minimum Age Requirement 16 SD65 Go kart Read this manual carefully It contains important...

Page 2: ...ys Warranty is void if Frame is bent or broken due to abuse Wheels are bent or broken Fender bent or broken due to abuse Any sign of impact accident jumping spin outs or roll over BAJA INC is not liab...

Page 3: ...d to a new user or operator The manual contains important safety information and instructions which should be read carefully before operating the vehicle WARNING The engine exhaust from this product c...

Page 4: ...KART 15 INSPECTION BEFORE RIDING 16 SAFETY GEAR 18 BREAK IN 19 MAINTENANCE SCHEDULE 21 ENGINE OIL 23 AIR FILTER 25 TIRES 27 BRAKE ADJUSTMENT 28 CHAIN ADJUSTMENT 29 IGNITION SYSTEM CHECK 30 SLOPE GUIDE...

Page 5: ...ther user or owner All information illustrations photographs and specifications contained in this manual are based on the latest product information available at the time of publication Due to improve...

Page 6: ...rmation in this manual you will find safety labels on the product FOLLOW ALL WARNINGS BOTH IN THIS MANUAL AND ON THE PRODUCT Information which is particularly important is distinguished in this manual...

Page 7: ...ensure that the vehicle is in safe operating condition The engine must be kept free of all dirt and other accumulations paying particular attention to throttle linkage area 4 Prevailing Torque type l...

Page 8: ...sted areas Safe operation includes responsibility for the safety or a passenger if any 10 A DOUBLE SEAT VEHICLE IS DESIGNED FOR ONE OPERATOR AND ONE PASSENGER No one should ever attempt to ride on thi...

Page 9: ...to choose a speed suitable for the terrain and riding conditions 16 The governor settings for this vehicle s engine must not be tampered with altered or changed The governor is set by the engine manuf...

Page 10: ...ny enclosure Read and keep all printed material supplied with this vehicle Timely and specific instructions and an Operator s Manual revisions are included in supplements If any printed material is un...

Page 11: ...s sulfuric acid and must not come in contact with skin eyes or clothing since this will cause severe burns pos sibly causing disfigurement Also battery may generate explosive gases and must not be exp...

Page 12: ...Right Left SAND DOG 65 Front wheel Front shocks Steering wheel Headrests Brush guards Rear wheel Rear shocks Manual pull start Seat belts Fuel tank Gas and Brake pedals...

Page 13: ...NGINE OIL Your 6 5 HP Go kart has a four stroke engine Please use oil as described in the chart below By using the prescribe oil you will realize the best lubrication for the engine Use the chart to s...

Page 14: ...art Make sure you understand all the labels Keep the labels on the Go kart Do not remove them for any reason If a label comes off or becomes difficult to read you should get a replacement by contactin...

Page 15: ...12 LOCATION OF WARNING LABELS 4 5 6 Located on chain guard 5 6 4...

Page 16: ...he throttle pedal will engage the torque converter and move the go kart forward Kill Switch The engine will shut off by pressing the kill switch button Brake fluid reservoir located behind driver seat...

Page 17: ...ver to OFF position Procedures for stopping the engine 1 Release the throttle pedal to slow down go kart 2 Press down the brake pedal to slowly stop the go kart 3 Push kill switch to turn engine off 4...

Page 18: ...don t know where you can ride Protect your riding areas When you are riding remember to keep the terrain in good condition Don t destroy plants trees or other vegetation Don t litter and don t bother...

Page 19: ...or looseness Brakes Proper brake pedal free play enough brake force Parking brake effectiveness Tires Proper air pressure Enough tread depth No cracks rips or other damages Fuel Enough fuel for the in...

Page 20: ...ceed the stated load capacity for this Go kart Operating this Go kart with improper modifications could be hazardous Improper installation of accessories or modifications to this vehicle may cause cha...

Page 21: ...injury or death in an accident Operating without protective clothing also increases your chances of severe injury in an accident Always wear an approved DOT motorcycle helmet which fits properly Alwa...

Page 22: ...id Constant Low Rotating Speed Operating the engine at constant low rotating speed light load can cause parts to glaze and not seal properly Allow the engine to accelerate freely without exceeding the...

Page 23: ...e inspected and repaired by professional If you yourself are a professional please follow this owners manual and choose qualified tools 3 Driving in unusually wet or dusty areas requires more frequent...

Page 24: ...severe conditions it will need maintenance more often than shown in the chart Operating your Go kart under severe conditions causes more wear on your Go kart Severe conditions include operating under...

Page 25: ...e dipstick 5 Add oil if oil is below minimum mark on dipstick Do Not fill above maximum mark Refer to page for correct engine oil type Engine and gearbox oil replacement The engine oil should be chang...

Page 26: ...uch as dish washing gloves when changing oil If oil contacts your skin wash thoroughly with soap and water Launder any clothing or rags if wet with oil Recycle or properly dispose of used oil Failure...

Page 27: ...e air filter 3 Wash foam air filter as instructed below 4 Reinstall air filter and tighten wing nut AIR FILTER REMOVAL The air filter element must be kept clean to provide good engine power If you use...

Page 28: ...he air filter element frequently if the vehicle is used in dusty wet or muddy conditions could damage your Go kart The air filter element could become clogged under these conditions and engine damage...

Page 29: ...n the tires are cold Recommended pressure Front 12 14psi Rear 18 20psi Operating this Go kart with improper tires or even improper tire air pressure could be hazardous If you use improper tires or imp...

Page 30: ...ired using a plug type patch If the damage is from a cut or if the puncture cannot be repaired using a plug the tire should be replaced When operating your Go kart in areas where transportation or ser...

Page 31: ...ving an accident Be sure to inspect the brake before riding according to the INSPECTION BEFORE RIDING section Always maintain your brakes according to the MAINTENANCE SCHEDULE 1 Inspect the rear disk...

Page 32: ...n To Tighten Chain 1 Loosen all four bolts under engine mount plate 2 Slide engine back until chain is adjusted to the desired tension 0 8 to 1 2 of slack To Loosen Chain 1 Loosen all four bolts under...

Page 33: ...e the fuel valve is not clogged and the fuel tank is not clogged either 4 Check the idle speed If necessary adjust it using a tachometer The correct idle speed is 1400 1600 r min Performing the spark...

Page 34: ...p proximately 2 5 feet in 10 feet A 10 degree slope is a hill that increases in height at ap proximately 1 7 feet in 10 feet CAUTION Use extreme care at all times and AVOID SUDDEN TURNS OR MANEUVERS F...

Page 35: ...you do not handle it properly When draining fuel from the carburetor be sure to shut the engine off Do not smoke and never drain or refuel in an area where there are open flames or sparks Do not spil...

Page 36: ...bility conceal damage or increase wear of certain parts It is important to remove all debris during cleaning PREPARATION FOR CLEANING Wash the Go kart before any mud dries on the Go kart Block or seal...

Page 37: ...ul with brushes as they may scratch plastic or painted surfaces Rinse the Go kart thoroughly with clean water Dry all areas using a chamois or soft absorbent cloth INSPECTION AFTER CLEANING Remove the...

Page 38: ...ormal pressure EXTERNAL 1 Spray all vinyl and rubber parts with rubber protection 2 Spray unpainted surfaces with rust preventative 3 Coat painted surfaces with car wax PROCEDURE FOR RETURNING TO SERV...

Page 39: ...our authorized service center or Baja Motorsports order parts The Frame number is located on the left side of driver The engine number is located on the front of the engine housing facing the seat Wri...

Page 40: ...er Foam Approximate speed MPH 25 30 Transmission Torque Converter Spark plug type MEIYA F7RTC NGK BPR6ES DENSO W2OEPR CHAMPION RN9YC BOSCH WR7DC Spark plug gap 0 028 inches 0 031 inches FUEL Main fuel...

Page 41: ...e and retain all receipts covering maintenance on your vehicle You may not be denied a warranty claim solely because of your failure to ensure the performance of all scheduled maintenance or lack of m...

Page 42: ...emission control system If such a replacement part is used and an authorized dealer determines it is defective or causes a failure of a warranted part your claim for repair to bring your vehicle into...

Page 43: ...istributor is not liable to any person for incidental consequential or special damages of any description whether arising out of express or implied warranty or any other contract negligence or other t...

Page 44: ...41 Baja INC P O BOX 61150 Phoenix AZ 85082 Tel 602 443 9180 Toll Free 888 863 2252...

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