Yamaha VZ200D Owner'S Manual Download

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Trouble Recovery

Q. Is fuel system obstructed?
A. Check for pinched or kinked fuel line or
other obstructions in fuel system.

Q. Is fuel contaminated or stale?
A. Fill tank with clean, fresh fuel.

Q. Is fuel filter clogged?
A. Clean or replace filter.

Q. Have ignition parts failed?
A. Have serviced by a Yamaha dealer.

Q. Has warning system activated?
A. Find and correct cause of warning.

Q. Is spark plug gap incorrect?
A. Inspect and adjust as specified.

Q. Is ignition wiring damaged or poorly con-
nected?
A. Check wires for wear or breaks. Tighten
all loose connections. Replace worn or bro-
ken wires.

Q. Is specified engine oil not being used?
A. Check and replace oil as specified.

Q. Is thermostat faulty or clogged?
A. Have serviced by a Yamaha dealer.

Q. Are carburetor adjustments incorrect?
A. Have serviced by a Yamaha dealer.

Q. Is fuel pump damaged?
A. Have serviced by a Yamaha dealer.

Q. Is air vent screw on fuel tank closed?
A. Open air vent screw.

Q. Is choke knob pulled out?

A. Return to home position.

Q. Is motor angle too high?
A. Return to normal operating position.

Q. Is carburetor clogged?
A. Have serviced by a Yamaha dealer.

Q. Is fuel joint connection incorrect?
A. Connect correctly.

Q. Is throttle valve adjustment incorrect?
A. Have serviced by a Yamaha dealer.

Q. Is battery cable disconnected?
A. Connect securely.

Warning buzzer sounds or indicator
lights.

Q. Is cooling system clogged?
A. Check water intake for restriction.

Q. Is engine oil level low?
A. Fill oil tank with specified engine oil.

Q. Is heat range of spark plug incorrect?
A. Inspect spark plug and replace it with rec-
ommended type.

Q. Is specified engine oil not being used?
A. Check and replace oil with specified type.

Q. Is engine oil contaminated or deteriorat-
ed?
A. Replace oil with fresh, specified type.

Q. Is oil filter clogged?
A. Have serviced by a Yamaha dealer.

Q. Has oil feed/injection pump malfunc-
tioned?

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Summary of Contents for VZ200D

Page 1: ...VZ200D VZ225D VZ250D VZ300D OWNER S MANUAL 6C9 28199 11 U S A Edition LIT 18626 06 10 ...

Page 2: ...EMU25071 ZMU01690 Read this owner s manual carefully before operating your outboard motor ...

Page 3: ...00700 A CAUTION indicates special precautions that must be taken to avoid damage to the outboard motor NOTE A NOTE provides key information to make procedures easier or clearer Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most current prod uct information available at the time of print ing there may be minor discrepancies between your...

Page 4: ...or power trim and tilt or hydro tilt model 16 Top cowling lock levers 17 Flushing device 17 Tachometer 17 Digital tachometer 18 Oil level indicators three indicators 2 18 Oil level indicator digital type 18 Overheat warning indicator digital type 19 Speedometer digital type 19 Trim meter 20 Trim meter digital type 20 Hour meter digital type 20 Trip meter 21 Clock 21 Fuel gauge 21 Fuel warning indi...

Page 5: ...ting fuel filter 50 Cleaning fuel filter 50 Inspecting idling speed 51 Checking water in engine oil tank 52 Checking wiring and connectors 52 Exhaust leakage 52 Water leakage 52 Checking power trim and tilt system 52 Checking propeller 53 Removing the propeller 54 Installing the propeller 54 Changing gear oil 55 Inspecting and replacing anode s 56 Checking battery for electric start models 56 Conn...

Page 6: ... key switch is equipped with the mo tor the key identification number is stamped on your key as shown in the illustration Record this number in the space provided for reference in case you need a new key EMU25220 Emission control information EMU25230 North American models This engine conforms to U S Environmental Protection Agency EPA regulations for ma rine SI engines See the label affixed to you...

Page 7: ...Board s 2001 ex haust emission standards Engines meeting these standards have 75 lower emissions than conventional carbureted two stroke en gines These engines are equivalent to the U S EPA s 2006 standards for marine en gines EMU25290 Two Stars Very Low Emission The two star label identifies engines that meet the Air Resources Board s 2004 ex haust emission standards Engines meeting these standar...

Page 8: ...or tak ing drugs About 50 of all boating fatali ties involve intoxication Have an approved personal flotation de vice PFD on board for every occupant It is a good idea to wear a PFD whenever boating At a minimum children and non swimmers should always wear PFDs and everyone should wear PFDs when there are potentially hazardous boating condi tions Gasoline is highly flammable and its va pors are fl...

Page 9: ...d shut off the engine Be informed about boating safety Additional publications and information can be obtained from many organizations including the fol lowing United States Coast Guard Consumer Affairs Staff G BC Office of Boating Public and Consumer Af fairs U S Coast Guard Headquarters Washington D C 20593 0001 Boating Safety Hotline 1 800 368 5647 National Marine Manufacturers Associa tion NMM...

Page 10: ...sented here in your Owner s Manual are condensed and have been pro vided for your convenience only Consult your local U S Coast Guard Auxiliary or De partment of Motor Vehicles for a complete set of rules governing the waters in which you will be using your boat EMU25510 Steering and sailing rules and sound signals Whenever two vessels on the water meet one another one vessel has the right of way ...

Page 11: ... illustration your boat is in the center You should give the right of way to any vessels shown in white area you are the Give Way vessel Any vessels in the shad ed area must yield to you they are the Give Way vessels Both you and the meeting vessel must alter course to avoid each other Meeting If you are meeting another power vessel head on and are close enough to run the risk of collision neither...

Page 12: ... not considered fishing vessels Fishing vessels have the right of way regardless of position Fishing vessels cannot however impede the passage of other vessels in narrow channels Sailing vessel right of way Sailing vessels should normally be given the right of way The exceptions to this are 1 When the sailing vessel is overtaking the power driven vessel the power driv en vessel has the right of wa...

Page 13: ...ry or advisory information These markers are white with black letters and orange boarders They signify speed zones restrict ed areas danger areas and general infor mation Remember markings may vary by geo graphic location Always consult local boat ing authorities before driving your boat in unfamiliar waters ...

Page 14: ... FLAMMABLE AND EXPLOSIVE Do not smoke when refueling and keep away from sparks flames or other sources of ignition Stop engine before refueling Refuel in a well ventilated area Refuel portable fuel tanks off the boat Take care not to spill gasoline If gaso line spills wipe it up immediately with ZMU01708 ...

Page 15: ...minimum octane ratings Yamaha does not recommended gasohol containing methanol because it can cause fuel system damage or engine performance problems EMU25660 Engine oil Use Yamalube 2 M outboard oil If Ya malube 2 M is not available use only anoth er outboard motor manufacturer s factory brand oil with TC W3 rating CAUTION ECM01290 Serious engine damage can result from the use of lower quality oi...

Page 16: ...er oper ating load Yamaha dealers stock a range of propellers and can advise you and install a propeller on your outboard that is best suited to your ap plication NOTE Select a propeller which will allow the engine to reach the middle or upper half of the oper ating range at full throttle with the maximum boat load If operating conditions such as light boat loads then allow the engine r min to ris...

Page 17: ...RIP TRIP TIME TIME BATT BATT Km h Km h knot knot mph mph km km mile mile SPEED SPEED YAMAHA YAMAHA set mode 17 13 18 14 15 16 1 2 12 11 9 10 8 7 6 5 3 4 2 ZMU04845 1 Top cowling 2 Top cowling lock lever s 3 Trim tab 4 Propeller 5 Cooling water inlet 6 Anti cavitation plate 7 Anode 8 Clamp bracket 9 Tilt support lever 10 Flushing device 11 Power trim and tilt switch 12 Cooling water pilot hole 13 D...

Page 18: ...eutral throttle lever To open the throttle without shifting into ei ther forward or reverse put the remote con trol lever in the neutral position and lift the neutral throttle lever NOTE The neutral throttle lever will operate only when the remote control lever is in neutral The remote control lever will operate only when the neutral throttle lever is in the closed position 1 Power trim and tilt s...

Page 19: ... engine to run The lanyard should be attached to a secure place on the operator s clothing or arm or leg Should the operator fall overboard or leave the helm the lanyard will pull out the lock plate stopping ignition to the engine This will prevent the boat from running away un der power WARNING EWM00120 Attach the engine stop switch lanyard to a secure place on your clothing or your arm or leg wh...

Page 20: ...the switch up trims the outboard motor up then tilts it up Pressing the switch down tilts the outboard mo tor down and trims it down When the switch is released the outboard motor will stop in its current position NOTE For instructions on using the power trim and tilt switch see pages 34 and 36 EMU26151 Power trim and tilt switch on bottom engine cowling The power trim and tilt switch is located o...

Page 21: ...b has been installed or re placed to be sure steering is correct Be sure you have tightened the bolt after ad justing the trim tab If the boat tends to veer the left port side turn the trim tab rear end to the port side A in the figure If the boat tends to veer the right starboard side turn the trim tab end to the starboard side B in the figure CAUTION ECM00840 The trim tab also serves as an anode...

Page 22: ...00550 The air intake grille on the top cowling is not designed as a handle and could break if used as such EMU26460 Flushing device This device is used to clean the cooling wa ter passages of the motor using a garden hose and tap water NOTE For details on usage see page 43 EMU26470 Tachometer This gauge shows the engine speed and has the following functions 1 Top cowling lock lever s ZMU01864 ZMU0...

Page 23: ... read the indicators see page 30 CAUTION ECM00030 Do not operate the engine without oil Se rious engine damage will occur EMU26550 Oil level indicator digital type This indicator shows the engine oil level If the oil level falls below the lower limit the warning indicator will start to blink For fur ther information see page 23 CAUTION ECM00030 Do not operate the engine without oil Se rious engine...

Page 24: ...ain switch is first turned on all segments of the display come on as a test After a few seconds the gauge will change to normal operation Watch the gauge when turning on the main switch to make sure all segments come on NOTE The speedometer displays km h mph or knots according to operator preference Se lect the desired unit of measurement by set ting the selector switch on the back of the gauge Se...

Page 25: ...eds the trim operating range the top segment on the trim meter display will blink EMU26650 Hour meter digital type This meter shows the number of hours the engine has been run It can be set to show the total number of hours or the number of hours for the current trip The display can also be turned on and off Changing the display format Pressing the mode button chang es the display format in the fo...

Page 26: ...y will begin blinking Press the mode button until the desired hour is displayed Press the set button again the minute display will begin blinking Press the mode button until the desired minute is dis played Press the set button again to start the clock NOTE The clock operates on battery power Dis connecting the battery will stop the clock Reset the clock after connecting the battery EMU26710 Fuel ...

Page 27: ...soon if a warning de vice has activated For charging the bat tery consult your Yamaha dealer EMU26801 Warning system CAUTION ECM00090 Do not continue to operate the engine if a warning device has activated Consult your Yamaha dealer if the problem can not be located and corrected EMU26813 Overheat warning This engine has an overheat warning device If the engine temperature rises too high the warni...

Page 28: ...nlet for clogging EMU26843 Oil level warning and oil filter clogging warning Oil injection models This engine has an oil level warning system If the oil level falls below the lower limit the warning system will activate Activation of warning device Engine speed will automatically decrease to about 2000 r min The oil level warning indicator will light ZMU01757 ZMU04766 ZMU02373 ZMU03942 ZMU04586 ...

Page 29: ...e and check for the cause NOTE The warning for oil filter clogging is similar to the warnings for low oil level and overheat ing To make troubleshooting easier check for engine overheating first then oil level and finally oil filter clogging 1 Oil filter ZMU03025 1 ZMU01872 1 Oil filter 1 ZMU01952 ...

Page 30: ...ec tion is intended as reference only It is not possible to provide complete in structions for every possible boat and motor combination Proper mounting depends in part on experience and the specific boat and motor combination WARNING EWM00830 Improper mounting of the outboard mo tor could result in hazardous conditions such as poor handling loss of control or fire hazards Observe the following Fo...

Page 31: ...ions on setting the trim angle of the outboard motor see page 34 EMU27041 Breaking in engine Your new engine requires a period of break in to allow mating surfaces of moving parts to wear in evenly Correct break in will help en sure proper performance and longer engine life CAUTION ECM00750 Failure to follow the break in procedure could result in reduced engine life or even severe engine damage Do...

Page 32: ...ing and serious engine damage can occur EMU27110 Fuel Check to be sure you have plenty of fuel for your trip Make sure there are no fuel leaks or gaso line fumes Check fuel line connections to be sure they are tight if equipped Yamaha fuel tank or boat tank Be sure the fuel tank is positioned on a se cure flat surface and that the fuel line is not twisted or flattened or likely to contact sharp ob...

Page 33: ...e damaged EMU27233 Filling fuel and engine oil EMU27270 Ring Free Fuel Additive Gasoline is a precise blend of many different substances each chosen to give certain characteristics Gasoline blends have been changing in recent years in response to con cerns about pollution and resulting emis sions regulations One of the most obvious changes has been the elimination of lead from most fuels As gasoli...

Page 34: ...w the status of the oil supply For details on how to read the indicators see page 30 To fill the engine oil tank proceed as follows 1 Pour engine oil into the remote oil tank NOTE The oil level lines on the remote oil tank indi cate the amount of additional oil that can be added to the tank The top oil level line indi cates approximately 1 9 L 0 5 US gal 0 4 Imp gal can be added and the bottom oil...

Page 35: ...e than 300 cm3 0 32 US qt 0 26 Imp qt 1500 cm3 1 6 US qt 1 31 Imp qt or less Add oil see page 29 Red Yellow Green 300 cm3 0 32 US qt 0 26 Imp qt or less more than 1500 cm3 1 6 US qt 1 31 Imp qt Check oil filter for clog ging Check battery cable connection Buzzer will sound Engine speed is auto matically reduced to about 2000 r min Red 300 cm3 0 32 US qt 0 26 Imp qt or less 1500 cm3 1 6 US qt 1 31 ...

Page 36: ... cab in areas well ventilated Avoid blocking exhaust outlets 1 If there is an air vent screw on the fuel tank cap loosen it 2 or 3 turns 2 If there is a fuel joint or a fuel cock on the boat firmly connect the fuel line to the joint or open the fuel cock 3 Squeeze the primer pump with the outlet end up until you feel it become firm EMU27490 Starting engine EMU27624 Electric start and remote contro...

Page 37: ...CAUTION ECM00191 Never turn the main switch to start while the engine is running Do not keep the starter motor turning for more than 5 seconds If the starter motor is turned continuously for more than 5 seconds the battery will be quickly discharged thus making it im possible to start the engine The starter can also be damaged If the engine will not start after 5 seconds of cranking return the mai...

Page 38: ...r control models 1 Place the throttle grip in the fully closed position 2 Move the gear shift lever quickly and firmly from neutral to forward Remote control models 1 Pull up the neutral interlock trigger if equipped and move the remote control lever quickly and firmly from neutral to forward EMU27784 Reverse automatic reverse lock and power trim and tilt models WARNING EWM00190 When operating in ...

Page 39: ... the engine stop switch then turning the main switch to off EMU27861 Trimming outboard motor The trim angle of the outboard motor helps determine the position of the bow of the boat in the water Correct trim angle will help im prove performance and fuel economy while reducing strain on the engine Correct trim angle depends upon the combination of boat engine and propeller Correct trim is also affe...

Page 40: ...g if equipped only when the boat is at a complete stop with the engine off Adjust the outboard motor trim angle using the power trim and tilt switch To raise the bow trim out press the switch up To lower the bow trim in press the switch down Make test runs with the trim set to different angles to find the position that works best for your boat and operating conditions NOTE To adjust the trim angle...

Page 41: ...ch could throw the operator and passengers overboard Bow Down Too much trim in causes the boat to plow through the water decreasing fuel economy and making it hard to increase speed Oper ating with excessive trim in at higher speeds also makes the boat unstable Resistance at the bow is greatly increased heightening the danger of bow steering and making opera tion difficult and dangerous NOTE Depen...

Page 42: ... could break the handle EMU28005 Procedure for tilting up Power trim and tilt models power tilt models 1 Place the remote control lever the gear shift lever in neutral 2 Disconnect the fuel line from the out board motor or close the fuel cock 3 Press the power trim and tilt switch power tilt switch up until the out board motor has tilted up completely 4 Push the tilt support knob into the clamp br...

Page 43: ...models power tilt models 1 Push the power tilt power trim and tilt switch up until the outboard motor is supported by the tilt rod and the tilt support lever tilt support knob becomes free 2 Release the tilt support lever or pull out the tilt support knob 3 Push the power tilt power trim and tilt switch down to lower the outboard motor to the desired position EMU28060 Cruising in shallow water The...

Page 44: ...s 1 Place the gear shift lever in neutral 2 Slightly tilt the outboard motor up to the desired position using the power trim tilt switch 3 To return the outboard motor to the nor mal running position press the power trim tilt switch and slowly tilt the out board motor down EMU28190 Cruising in other conditions Cruising in salt water After operating in salt water wash out the cooling water passages...

Page 45: ...in Bore stroke 93 0 82 0 mm 3 66 3 23 in Ignition system TCI Spark plug NGK BKR6EKU Spark plug gap 1 5 1 6 mm 0 059 0 063 in Control system Remote control Starting system Electric Starting carburetion system Electronic fuel injection Min cold cranking amps CCA SAE 512 0 A Min marine cranking amps MCA ABYC 675 0 A Min reserve capacity RC SAE 182 minutes Alternator output for battery DC 50 0 A Drive...

Page 46: ...ormal running position If there is insufficient road clearance in this position then trailer the outboard motor in the tilt po sition using a motor support device such as a transom saver bar Consult your Yamaha dealer for further details EMU30250 Storing outboard motor When storing your Yamaha outboard motor for prolonged periods of time 2 months or longer several important procedures must be perf...

Page 47: ...g and fogging at the same time WARNING EWM00090 Do not touch or remove electrical parts when starting or during operation Keep hands hair and clothes away from the flywheel and other rotating parts while the engine is running 8 Run the engine at idle in neutral for about 10 15 minutes 9 Just prior to turning off the engine quick ly spray Yamaha Stor Rite Engine Fogging Oil Part No LUB STRRT 12 00 ...

Page 48: ...with water for 15 minutes and get immediate medical attention Antidote INTERNAL Drink large quantities of water or milk followed by milk of magnesia beaten egg or vegetable oil Get immediate medical attention Batteries also generate explosive hydro gen gas therefore you should always follow these preventive measures Charge batteries in a well ventilated ar ea Keep batteries away from fire sparks o...

Page 49: ... connector instead of cooling the engine which can cause serious overheating Be sure the connector is tightened securely on the fit ting after flushing the engine NOTE When flushing the engine with the boat in the water tilting up the outboard motor un til it is completely out of the water will achieve better results For cooling system flushing instructions see page 41 EMU28450 Cleaning the outboa...

Page 50: ...cluding those to the emission control system must be performed by an authorized Yamaha marine dealership A service manual is available for purchase through your Yamaha dealer for owners who have the mechanical skills tools and other equipment necessary to perform mainte nance not covered by this owner s manual EMU28510 Replacement parts If replacement parts are necessary use only genuine Yamaha pa...

Page 51: ...l Inspection replace ment Anode s internal Inspection replace ment Battery Inspection charging Cooling water pas sages Cleaning Cowling clamp Inspection Fuel filter can be dis assembled Inspection replace ment Fuel system Inspection Gear oil Change Greasing points Greasing Idling speed EFI mod els Inspection adjustment PCV Pressure Con trol Valve Inspection Power trim and tilt unit Inspection Prop...

Page 52: ...High pressure fuel pump oil level Inspection filling Oil pump Inspection adjustment Oil tank water drain Inspection cleaning Spark plug s Cleaning adjustment replacement Item Actions Initial Every 10 hours 1 month 50 hours 3 months 100 hours 6 months 200 hours 1 year Item Actions Every 500 hours 2 5 years 1000 hours 5 years High pressure fuel pump drive belt Replacement ...

Page 53: ...G EWM00560 When removing or installing a spark plug be careful not to damage the insulator A damaged insulator could allow external sparks which could lead to explosion or fire The spark plug is an important engine com ponent and is easy to inspect The condition of the spark plug can indicate something about the condition of the engine For exam ZMU01986 ...

Page 54: ...g to the correct torque NOTE If a torque wrench is not available when you are fitting a spark plug a good estimate of the correct torque is 1 4 to 1 2 a turn past fin ger tight Have the spark plug adjusted to the correct torque as soon as possible with a torque wrench EMU28962 Checking fuel system WARNING EWM00060 Gasoline and its vapors are highly flam mable and explosive Keep away from sparks ci...

Page 55: ...e on a hot or running engine Allow the engine to cool There will be fuel in the fuel filter Keep away from sparks cigarettes flames or other sources of ignition This procedure will allow some fuel to spill Catch fuel in a rag Wipe up any spilled fuel immediately The fuel filter must be reassembled carefully with the O ring filter cup and hoses in place Improper assembly or replacement could result...

Page 56: ...ve the throttle control lever from the start position during warm up The boat could unexpectedly start to move which could result in an accident CAUTION ECM00490 This procedure must be performed while the outboard motor is in the water A flushing attachment or test tank can be used A diagnostic tachometer should be used for this procedure Results may vary depending on whether testing is conducted ...

Page 57: ...EMU29130 Water leakage Start the engine and check that no water leaks from the joints between the exhaust cover cylinder head and body cylinder EMU29153 Checking power trim and tilt system WARNING EWM00430 Never get under the lower unit while it is tilted even when the tilt support lever is locked Severe injury could occur if the outboard motor accidentally falls Make sure no one is under the outb...

Page 58: ...jured if the en gine accidentally starts when you are near the propeller Before inspecting removing or install ing the propeller remove the spark plug caps from the spark plugs Also place the shift control in neutral turn the main switch to off and re move the key and remove the lanyard from the engine stop switch Turn off the battery cut off switch if your boat has one Do not use your hand to hol...

Page 59: ...opeller otherwise the lower case and propeller boss could be damaged Be sure to use a new cotter pin and bend the ends over securely Otherwise the propeller could come off during op eration and be lost 1 Apply Yamaha marine grease or a cor rosion resistant grease to the propeller shaft 2 Install the spacer if equipped thrust washer and propeller on the propeller shaft 3 Install the spacer if equip...

Page 60: ...les from the screw be fore installing it 5 Remove the oil level plug to allow the oil to drain completely CAUTION ECM00710 Inspect the used oil after it has been drained If the oil is milky water is getting into the gear case which can cause gear damage Consult a Yamaha dealer for re pair of the lower unit seals NOTE For disposal of used oil consult your Yamaha dealer 6 With the outboard motor in ...

Page 61: ...ays follow these preventive mea sures Avoid bodily contact with electrolytic fluid as it can cause severe burns or permanent eye injury Wear protective eye gear when han dling or working near batteries Antidote EXTERNAL SKIN Flush with water EYES Flush with water for 15 minutes and get immediate medical attention Antidote INTERNAL Drink large quantities of water or milk followed by milk of magnesi...

Page 62: ...sult a Yamaha dealer when charging or re charging batteries EMU29362 Connecting the Battery WARNING EWM00570 Mount the battery holder securely in a dry well ventilated vibration free loca tion in the boat Install a fully charged bat tery in the holder CAUTION ECM01121 Make sure the main switch on applica ble models is off before work ing on the battery Reversal of the battery cables will dam age t...

Page 63: ...POSITIVE terminal EMU29390 Checking top cowling Check the fitting of the top cowling by push ing it with both hands If it is loose have it re paired by your Yamaha dealer EMU29400 Coating the boat bottom A clean hull improves boat performance The boat bottom should be kept as clean of ma rine growth as possible If necessary the boat bottom can be coated with an anti foul ing paint approved for you...

Page 64: ...Maintenance 59 ZMU01943 ...

Page 65: ...A Have serviced by a Yamaha dealer Q Is shift lever in gear A Shift to neutral Engine will not start starter operates Q Is fuel tank empty A Fill tank with clean fresh fuel Q Is fuel contaminated or stale A Fill tank with clean fresh fuel Q Is fuel filter clogged A Clean or replace filter Q Is starting procedure incorrect A See page 31 Q Has fuel pump malfunctioned A Have serviced by a Yamaha deal...

Page 66: ...p damaged A Have serviced by a Yamaha dealer Q Is air vent screw on fuel tank closed A Open air vent screw Q Is choke knob pulled out A Return to home position Q Is motor angle too high A Return to normal operating position Q Is carburetor clogged A Have serviced by a Yamaha dealer Q Is fuel joint connection incorrect A Connect correctly Q Is throttle valve adjustment incorrect A Have serviced by ...

Page 67: ...g s fouled or of incorrect type A Inspect spark plug s Clean or replace with recommended type Q Are weeds or other foreign matter tangled on gear housing A Remove foreign matter and clean lower unit Q Is fuel system obstructed A Check for pinched or kinked fuel line or other obstructions in fuel system Q Is fuel filter clogged A Clean or replace filter Q Is fuel contaminated or stale A Fill tank w...

Page 68: ...utboard motor can be seriously damaged by a collision while operating or trailering Damage could make the out board motor unsafe to operate If the outboard motor hits an object in the wa ter follow the procedure below 1 Stop the engine immediately 2 Inspect the control system and all com ponents for damage Also inspect the boat for damage 3 Whether damage is found or not return to the nearest harb...

Page 69: ...level indi cator the buzzer will sound and engine speed will be limited to about 2000 r min If this happens a reserve amount of oil can be pumped from the remote oil tank to the en gine oil tank using the emergency switch WARNING EWM01050 Be sure to stop the engine before per forming this procedure CAUTION ECM00900 If the emergency switch is held up too long too much oil will be pumped into the en...

Page 70: ...if the engine is tilted up more than 35 Put the engine in the upright position not tilted before using the emergency switch EMU29760 Treatment of submerged motor If the outboard motor is submerged immedi ately take it to a Yamaha dealer Otherwise some corrosion may begin almost immedi ately If you cannot immediately take the outboard motor to a Yamaha dealer follow the proce dure below in order to...

Page 71: ...Fogging Oil or supply engine oil through the intake manifold and spark plug holes while rotating the flywheel manually 5 Take the outboard motor to a Yamaha dealer as soon as possible CAUTION ECM00400 Do not attempt to run the outboard motor until it has been completely inspected ZMU01910 ZMU01911 ...

Page 72: ...67 Consumer information EMU29811 Important warranty information for U S A and Canada ...

Page 73: ...Consumer information 68 ...

Page 74: ...Consumer information 69 EMU29820 YAMAHA MOTOR CORPORATION U S A OUTBOARD MOTOR TWO YEAR LIMITED WARRANTY ...

Page 75: ...Consumer information 70 ...

Page 76: ...Consumer information 71 ...

Page 77: ...Consumer information 72 EMU29840 IMPORTANT WARRANTY INFORMATION IF YOU USE YOUR YAMAHA OUTSIDE U S A OR CANADA ...

Page 78: ...Printed in Japan April 2004 0 6 1 Printed on recycled paper ...

Page 79: ...r au détail OUTBOARD MOTOR MODEL AND SERIAL NUMBER From I D label on clamp bracket MODÉLE ET NO DE SÉRIE DU MOTEUR HORS BORD sur l étiquette d identification de la presse de fixation For Dealer Use Only A l usage du concessionnaire YAMAHA DEALER NUMBER NO DU CONCESSIONNAIRE YAMAHA DEALER NAME NOM DU CONCESSIONNAIRE DATE SOLD DATE DE LIVRAISON OWNER S NAME NOM DU PROPRIÉTAIRE ADDRESS ADRESSE PHONE ...

Page 80: ...PLACE POSTAGE HERE ATTN WARRANTY DEPARTMENT Warranty card 2 27 02 11 47 AM Page 2 ...

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