Yamaha VZ200 Owner'S Manual Download

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Table of contents

models .......................................... 39

Warming up engine ....................... 40

Electric start and prime start

models .......................................... 40

Shifting .......................................... 41

Forward (tiller handle and remote

control models) ............................. 41

Reverse (automatic reverse lock

and power trim and tilt models)..... 41

Stopping engine ............................ 42

Procedure ....................................... 42

Trimming outboard motor .............. 42

Adjusting trim angle ........................ 43
Adjusting boat trim .......................... 43

Tilting up and down ....................... 44

Procedure for tilting up (power trim

and tilt models / power tilt
models) ......................................... 45

Procedure for tilting down (power

trim and tilt models / power tilt
models) ......................................... 46

Cruising in shallow water .............. 46

Power trim and tilt models / power

tilt models...................................... 46

Cruising in other conditions ........... 47

Maintenance..................................... 48

Specifications ................................ 48
Transporting and storing outboard

motor ........................................... 49

Storing outboard motor ................... 49
Procedure ....................................... 50
Lubrication (oil injection models)..... 50
Cleaning and anticorrosion

measures ...................................... 50

Battery care..................................... 51
Flushing power unit ......................... 51
Cleaning the outboard motor .......... 52
Checking painted surface of

motor............................................. 52

Periodic maintenance.................... 53

Replacement parts .......................... 53
Maintenance chart .......................... 54
Maintenance chart (additional)........ 55
Greasing ......................................... 56
Cleaning and adjusting spark

plug ............................................... 56

Checking fuel system ...................... 57
Inspecting idling speed.................... 58
Checking water in engine oil

tank ............................................... 59

Checking wiring and connectors ..... 59
Exhaust leakage.............................. 59
Water leakage ................................. 59
Checking power trim and tilt

system........................................... 59

Checking propeller .......................... 60
Removing the propeller ................... 61
Installing the Propeller..................... 61
Changing gear oil ............................ 62
Inspecting and replacing

anode(s)........................................ 63

Checking battery (for electric start

models) ......................................... 63

Connecting the Battery.................... 64
Disconnecting the battery................ 65
Checking top cowling ...................... 65
Coating the boat bottom .................. 66

Trouble Recovery............................ 67

Troubleshooting ............................ 67
Temporary action in emergency ... 70

Impact damage ............................... 70
Replacing fuse ................................ 70
Power trim and tilt / power tilt will

not operate.................................... 71

Water separator warning indicator

blinks while cruising ...................... 71

Engine fails to operate .................. 73

Low oil level warning activates ........ 73

Treatment of submerged motor .... 74

Procedure........................................ 74

Consumer information ................... 75

Important warranty information for

U.S.A. and Canada ..................... 75

YAMAHA MOTOR

CORPORATION, U.S.A.
OUTBOARD MOTOR TWO
YEAR LIMITED WARRANTY ..... 77

IMPORTANT WARRANTY

INFORMATION IF YOU USE
YOUR YAMAHA OUTSIDE THE

Summary of Contents for VZ200

Page 1: ...VZ200 VZ225 VZ250 VZ300 OWNER S MANUAL 6C9 28199 14 U S A Edition LIT 18626 07 03 6C9 9 14 Hyoshi 06 3 13 1 59 PM ページ 1 ...

Page 2: ...EMU25071 ZMU01690 Read this owner s manual carefully before operating your outboard motor 6C9 9 14 Hyoshi 06 3 13 1 59 PM ページ 2 ...

Page 3: ...CM00700 A CAUTION indicates special precautions that must be taken to avoid damage to the outboard motor NOTE A NOTE provides key information to make procedures easier or clearer Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most current prod uct information available at the time of print ing there may be minor discrepancies between yo...

Page 4: ...lever for power trim and tilt or hydro tilt model 17 Top cowling lock levers 17 Flushing device 18 Water separator 18 Tachometer 18 Digital tachometer 19 Oil level indicators three indicators 19 Oil level indicator digital type 19 Overheat warning indicator digital type 20 Speedometer digital type 20 Trim meter 21 Trim meter digital type 21 Hour meter digital type 21 Trip meter 22 Clock 22 Fuel ga...

Page 5: ... parts 53 Maintenance chart 54 Maintenance chart additional 55 Greasing 56 Cleaning and adjusting spark plug 56 Checking fuel system 57 Inspecting idling speed 58 Checking water in engine oil tank 59 Checking wiring and connectors 59 Exhaust leakage 59 Water leakage 59 Checking power trim and tilt system 59 Checking propeller 60 Removing the propeller 61 Installing the Propeller 61 Changing gear o...

Page 6: ...Table of contents USA OR CANADA 80 ...

Page 7: ...ped with the mo tor the key identification number is stamped on your key as shown in the illustration Record this number in the space provided for reference in case you need a new key EMU25221 Emission control information EMU25230 North American models This engine conforms to U S Environmental Protection Agency EPA regulations for ma rine SI engines See the label affixed to your engine for details...

Page 8: ...Board s 2001 ex haust emission standards Engines meeting these standards have 75 lower emissions than conventional carbureted two stroke en gines These engines are equivalent to the U S EPA s 2006 standards for marine en gines EMU25290 Two Stars Very Low Emission The two star label identifies engines that meet the Air Resources Board s 2004 ex haust emission standards Engines meeting these standar...

Page 9: ...e may not only cause engine damage but also adversely affect fuel consumption Consult your dealer for correct use Never operate after drinking alcohol or tak ing drugs About 50 of all boating fatali ties involve intoxication Have an approved personal flotation de vice PFD on board for every occupant It is a good idea to wear a PFD whenever boating At a minimum children and non swimmers should alwa...

Page 10: ...nd shut off the engine Do not illegally discard empty containers used to replace or replenish oil For the correct processing of empty containers consult the dealer where you purchased the oil When replacing oils used to lubricate the product engine or gear oil be sure to wipe away any spilt oil Never pour oil with out using a funnel or similar device If nec essary verify the necessary replacement ...

Page 11: ...ng on streets and high ways there are waterway rules which apply when you are driving your boat These rules are used internationally and are also enforced by the United States Coast Guard and local agen cies You should be aware of these rules and follow them whenever you encounter another vessel on the water Several sets of rules prevail according to geographic location but are all basically the s...

Page 12: ...er If that is the case both vessels become Give Way ves sels EMU25520 Rules when encountering vessels There are three main situations which you may encounter with other vessels which could lead to a collision unless the Steering Rules are followed Meeting you are approaching another ves sel head on Crossing you are traveling across the oth er vessel s path Overtaking you are passing or being passe...

Page 13: ...ith your boat you will need to carry a portable air horn available from local marine supply stores Fishing vessel right of way All vessels which are fishing with nets lines or trawls are considered to be fishing ves sels under the International Rules Vessels with trolling lines are not considered fishing vessels Fishing vessels have the right of way regardless of position Fishing vessels cannot ho...

Page 14: ...way Marking System has been devised for these waters This system uses buoys and signs with dis tinctive shapes and colors to show regulato ry or advisory information These markers are white with black letters and orange boarders They signify speed zones restrict ed areas danger areas and general infor mation Remember markings may vary by geo graphic location Always consult local boat ing authoriti...

Page 15: ... FLAMMABLE AND EXPLOSIVE Do not smoke when refueling and keep away from sparks flames or other sources of ignition Stop engine before refueling Refuel in a well ventilated area Refuel portable fuel tanks off the boat Take care not to spill gasoline If gaso line spills wipe it up immediately with ZMU01708 ...

Page 16: ...minimum octane ratings Yamaha does not recommended gasohol containing methanol because it can cause fuel system damage or engine performance problems EMU25660 Engine oil Use Yamalube 2 M outboard oil If Ya malube 2 M is not available use only anoth er outboard motor manufacturer s factory brand oil with TC W3 rating CAUTION ECM01290 Serious engine damage can result from the use of lower quality oi...

Page 17: ...er oper ating load Yamaha dealers stock a range of propellers and can advise you and install a propeller on your outboard that is best suited to your ap plication NOTE Select a propeller which will allow the engine to reach the middle or upper half of the oper ating range at full throttle with the maximum boat load If operating conditions such as light boat loads then allow the engine r min to ris...

Page 18: ...A YAMAHA set mode 18 14 19 15 16 17 1 2 13 12 9 10 8 7 6 5 3 4 2 ZMU04845 11 1 Top cowling 2 Top cowling lock lever s 3 Trim tab 4 Propeller 5 Cooling water inlet 6 Anti cavitation plate 7 Anode 8 Clamp bracket 9 Tilt support lever 10 Flushing device 11 Water separator 12 Power trim and tilt switch 13 Cooling water pilot hole 14 Digital tachometer 15 Digital speedometer 16 Tachometer 17 Trim meter...

Page 19: ...05429 1 Tachometer unit Square type 2 Tachometer unit Round type 3 Speedometer unit Square type 4 Speed fuel meter unit Square type 5 Speed fuel meter unit Round type 6 Fuel management meter Square type 1 Power trim and tilt switch 2 Remote control lever 3 Neutral interlock trigger 4 Neutral throttle lever 5 Main switch choke switch 6 Engine stop lanyard switch 7 Throttle friction adjuster ...

Page 20: ...gger up EMU26211 Neutral throttle lever To open the throttle without shifting into ei ther forward or reverse put the remote con trol lever in the neutral position and lift the neutral throttle lever NOTE The neutral throttle lever will operate only when the remote control lever is in neutral The remote control lever will operate only when the neutral throttle lever is in the closed position EMU25...

Page 21: ...g ignition to the engine This will prevent the boat from running away un der power WARNING EWM00120 Attach the engine stop switch lanyard to a secure place on your clothing or your arm or leg while operating Do not attach the lanyard to clothing that could tear loose Do not route the lanyard where it could become entan gled preventing it from functioning Avoid accidentally pulling the lanyard duri...

Page 22: ...ng The power trim and tilt switch is located on the side of the bottom engine cowling Press ing the switch up trims the outboard motor up then tilts it up Pressing the switch down tilts the outboard motor down and trims it down When the switch is re leased the outboard motor will stop in its current position WARNING EWM01030 Use the power trim and tilt switch located on the bottom engine cowling o...

Page 23: ...rves as an anode to protect the engine from electrochemical corrosion Never paint the trim tab as it will become ineffective as an anode EMU26340 Tilt support lever for power trim and tilt or hydro tilt model To keep the outboard motor in the tilted up position lock the tilt support lever to the clamp bracket EMU26391 Top cowling lock levers To remove the outboard motor top cowling pull up the fro...

Page 24: ...m the fuel exceeds a specific volume the warning de vice will activate Activation of warning device The water separator warning indicator will blink The buzzer will sound intermittently only when the gear shift is in neutral If the warning system has activated stop the engine and consult a Yamaha dealer immediately EMU26470 Tachometer This gauge shows the engine speed and has the following functio...

Page 25: ... read the indicators see page 38 CAUTION ECM00030 Do not operate the engine without oil Se rious engine damage will occur EMU26550 Oil level indicator digital type This indicator shows the engine oil level If the oil level falls below the lower limit the warning indicator will start to blink For fur ther information see page 30 CAUTION ECM00030 Do not operate the engine without oil Se rious engine...

Page 26: ...ain switch is first turned on all segments of the display come on as a test After a few seconds the gauge will change to normal operation Watch the gauge when turning on the main switch to make sure all segments come on NOTE The speedometer displays km h mph or knots according to operator preference Se lect the desired unit of measurement by set ting the selector switch on the back of the gauge Se...

Page 27: ...eds the trim operating range the top segment on the trim meter display will blink EMU26650 Hour meter digital type This meter shows the number of hours the engine has been run It can be set to show the total number of hours or the number of hours for the current trip The display can also be turned on and off Changing the display format Pressing the mode button chang es the display format in the fo...

Page 28: ...y will begin blinking Press the mode button until the desired hour is displayed Press the set button again the minute display will begin blinking Press the mode button until the desired minute is dis played Press the set button again to start the clock NOTE The clock operates on battery power Dis connecting the battery will stop the clock Reset the clock after connecting the battery EMU26710 Fuel ...

Page 29: ...t square type speed fuel meter unit square or round types and fuel management meter square type The indicator system is slight ly different between the round and square types Check the model and type of your unit carefully This manual describes mainly the warning indicators For more details on set ting meters or changing indicator systems see the attached operation manual EMU31660 Tachometer unit ...

Page 30: ...m meter 3 Multifunction display 4 Cooling water pressure 5 Cooling water engine temperature 6 Water detection warning indicator 7 Battery voltage 8 Oil level 2 stroke models 2 1 ZMU05415 2 3 1 4 5 6 7 8 ZMU05452 1 Set button 2 Mode button 1 Tachometer 2 Trim meter 3 Multifunction display 4 Water detection warning indicator 5 Engine trouble warning maintenance indica tor 6 Cooling water pressure 7 ...

Page 31: ... oil level warning indicator blinks check the oil level and add the oil if necessary If the warning device has activated while the appropriate engine oil level is maintained consult your Yamaha dealer CAUTION ECM01580 Do not continue to run the engine if the oil level warning device has activated Seri ous engine damage will occur Overheat warning If the engine temperature rises too high while crui...

Page 32: ...a dealer immediately CAUTION ECM00910 Gasoline mixed with water could cause damage to the engine Engine trouble warning This indicator will blink when the engine mal functions while cruising Get back to the port soon and consult a Yamaha dealer immedi ately CAUTION ECM00920 In such an event the engine will not oper ate properly Consult a Yamaha dealer immediately Low battery voltage warning When t...

Page 33: ...rs are connected to the unit trip display water surface temperature display depth display and clock will be available For the optional sensor consult your Yamaha dealer The speed fuel meter unit is avail able in round or square types Check your speed fuel meter unit type ZMU05427 ZMU05428 1 Set button 2 Mode button 1 Speedometer 2 Fuel meter 3 Multifunction display 1 Set button 2 Mode button 2 1 Z...

Page 34: ...ay water surface tempera ture display depth display and clock will be available For the optional sensor consult your Yamaha dealer NOTE After the main switch is first turned on all the displays come on as a test After a few sec onds the gauge will change to normal oper ation NOTE The speedometer unit shows various kinds of information according to the setting made using the set and mode but tons I...

Page 35: ...ation man ual EMU26801 Warning system CAUTION ECM00090 Do not continue to operate the engine if a warning device has activated Consult your Yamaha dealer if the problem can not be located and corrected EMU26816 Overheat warning This engine has an overheat warning device If the engine temperature rises too high the warning device will activate Activation of warning device The engine speed will auto...

Page 36: ... warning Oil injection models This engine has an oil level warning system If the oil level falls below the lower limit the warning system will activate Activation of warning device Engine speed will automatically decrease to about 2000 r min The oil level warning indicator will light or blink The buzzer will sound if equipped on the tiller handle remote control box or main switch panel ZMU02373 ZM...

Page 37: ... for the cause NOTE The warning for oil filter clogging is similar to the warnings for low oil level and overheat ing To make troubleshooting easier check for engine overheating first then oil level and finally oil filter clogging 1 Oil filter ZMU03025 1 ZMU01872 1 Oil filter 1 ZMU01952 ...

Page 38: ...ec tion is intended as reference only It is not possible to provide complete in structions for every possible boat and motor combination Proper mounting depends in part on experience and the specific boat and motor combination WARNING EWM00830 Improper mounting of the outboard mo tor could result in hazardous conditions such as poor handling loss of control or fire hazards Observe the following Fo...

Page 39: ...n setting the trim angle of the outboard motor see page 42 EMU27041 Breaking in engine Your new engine requires a period of break in to allow mating surfaces of moving parts to wear in evenly Correct break in will help en sure proper performance and longer engine life CAUTION ECM00750 Failure to follow the break in procedure could result in reduced engine life or even severe engine damage Do not u...

Page 40: ...ur trip Make sure there are no fuel leaks or gaso line fumes Check fuel line connections to be sure they are tight if equipped Yamaha fuel tank or boat tank Be sure the fuel tank is positioned on a se cure flat surface and that the fuel line is not twisted or flattened or likely to contact sharp objects if equipped Yamaha fuel tank or boat tank Check the water in the fuel filter with the water sep...

Page 41: ... oil flowing through the oil feed pipes After any air in the oil lines has been expelled the oil injection system should supply oil normally If no oil is flowing after 10 minutes of idling consult your Yamaha dealer CAUTION ECM00560 Be sure to take the above steps when operating the engine after a long period of storage Otherwise engine seizure could occur Use straight gasoline only If premix fuel...

Page 42: ...illing oil for oil injection models WARNING EWM00530 Do not add gasoline into the oil tank Fire or explosion could result This engine uses the Yamaha oil injection system which provides superior lubrication by ensuring the proper oil ratio for all operat ing conditions No fuel premixing is needed Simply pour gasoline into the fuel tank and oil into the oil tank Convenient indicators show the statu...

Page 43: ...Operation 37 supplied ...

Page 44: ...e than 300 cm3 0 32 US qt 0 26 Imp qt 1500 cm3 1 6 US qt 1 31 Imp qt or less Add oil see page 36 Red Yellow Green 300 cm3 0 32 US qt 0 26 Imp qt or less more than 1500 cm3 1 6 US qt 1 31 Imp qt Check oil filter for clog ging Check battery cable connection Buzzer will sound Engine speed is auto matically reduced to about 2000 r min Red 300 cm3 0 32 US qt 0 26 Imp qt or less 1500 cm3 1 6 US qt 1 31 ...

Page 45: ... drowsiness Keep cockpit and cab in areas well ventilated Avoid blocking exhaust outlets 1 If there is an air vent screw on the fuel tank cap loosen it 2 or 3 turns 2 If there is a fuel joint or a fuel cock on the boat firmly connect the fuel line to the joint or open the fuel cock 3 Squeeze the primer pump with the ar row pointing up until you feel it become firm EMU27490 Starting engine EMU27662...

Page 46: ...ontinuously for more than 5 seconds the battery will be quickly discharged thus making it im possible to start the engine The starter can also be damaged If the engine will not start after 5 seconds of cranking return the main switch to on wait 10 seconds then crank the engine again NOTE When the engine is cold it needs to be warmed up For further information see page 40 If the engine is warm and ...

Page 47: ...ce the throttle grip in the fully closed position 2 Move the gear shift lever quickly and firmly from neutral to forward Remote control models 1 Pull up the neutral interlock trigger if equipped and move the remote control lever quickly and firmly from neutral to forward EMU27785 Reverse automatic reverse lock and power trim and tilt models WARNING EWM00190 When operating in reverse go slowly Do n...

Page 48: ... the engine stop switch then turning the main switch to off EMU27861 Trimming outboard motor The trim angle of the outboard motor helps determine the position of the bow of the boat in the water Correct trim angle will help im prove performance and fuel economy while reducing strain on the engine Correct trim angle depends upon the combination of boat engine and propeller Correct trim is also affe...

Page 49: ... complete stop with the engine off Do not adjust the trim angle with this switch while the boat is moving Adjust the outboard motor trim angle using the power trim and tilt switch To raise the bow trim out press the switch up To lower the bow trim in press the switch down Make test runs with the trim set to different angles to find the position that works best for your boat and operating condition...

Page 50: ...ing with excessive trim in at higher speeds also makes the boat unstable Resistance at the bow is greatly increased heightening the danger of bow steering and making opera tion difficult and dangerous NOTE Depending on the type of boat the outboard motor trim angle may have little effect on the trim of the boat when operating EMU27933 Tilting up and down If the engine will be stopped for some time...

Page 51: ...models 1 Place the remote control lever gear shift lever in neutral 2 Disconnect the fuel line from the out board motor or close the fuel cock 3 Press the power trim and tilt switch power tilt switch up until the out board motor has tilted up completely 4 Push the tilt support knob into the clamp bracket or pull the tilt support lever to ward you to support the engine WARNING EWM00260 After tiltin...

Page 52: ...models power tilt models 1 Push the power trim and tilt switch pow er tilt switch up until the outboard motor is supported by the tilt rod and the tilt support lever tilt support knob be comes free 2 Release the tilt support lever or pull out the tilt support knob 3 Push the power trim and tilt switch pow er tilt switch down to lower the out board motor to the desired position EMU28060 Cruising in...

Page 53: ...ever in neutral 2 Slightly tilt the outboard motor up to the desired position using the power trim and tilt switch power tilt switch 3 To return the outboard motor to the nor mal running position press the power trim and tilt switch power tilt switch and slowly tilt the outboard motor down EMU28192 Cruising in other conditions Cruising in salt water After operating in salt water flush the cooling ...

Page 54: ...in 225 HP 5500 r min VZ250TR 183 9 kW 5500 r min 250 HP 5500 r min VZ300TR 220 7 kW 5250 r min 300 HP 5250 r min Idling speed in neutral VZ200TR 700 30 r min VZ225TR 700 30 r min VZ250TR 700 30 r min VZ300TR 730 30 r min Engine Type 2 stroke V Displacement 3342 0 cm3 203 93 cu in Bore stroke 93 0 82 0 mm 3 66 3 23 in Ignition system TCI Spark plug NGK BKR6EKU Spark plug gap 1 5 1 6 mm 0 059 0 063 ...

Page 55: ...is used Severe injury could occur if the outboard motor accidentally falls CAUTION ECM00660 Do not use the tilt support lever or knob when trailering the boat The outboard motor could shake loose from the tilt sup port and fall If the motor cannot be trail ered in the normal running position use an additional support device to secure it in the tilt position The outboard motor should be trailered a...

Page 56: ...h the outboard motor body using fresh water 2 Drain the cooling water completely out of the motor Clean the body thoroughly EMU28410 Lubrication oil injection models 1 Grease the spark plug threads and in stall the spark plug s and torque to proper specification For information on spark plug installation see page 56 2 Fill the oil tanks This prevents the for mation of condensation For models with ...

Page 57: ...ettes and so on DO NOT SMOKE when charging or han dling batteries KEEP BATTERIES AND ELECTROLYTIC FLUID OUT OF REACH OF CHILDREN Batteries vary among manufacturers There fore the following procedures may not al ways apply Consult your battery manufacturer s instructions Procedure 1 Disconnect and remove the battery from the boat Always disconnect the black negative cable first to prevent the risk ...

Page 58: ...ing the engine which can cause serious overheating Be sure the connector is tightened securely on the fit ting after flushing the engine NOTE When flushing the engine with the boat in the water tilting up the outboard motor un til it is completely out of the water will achieve better results For cooling system flushing instructions see page 49 EMU28450 Cleaning the outboard motor After use wash th...

Page 59: ...cluding those to the emission control system must be performed by an authorized Yamaha marine dealership A service manual is available for purchase through your Yamaha dealer for owners who have the mechanical skills tools and other equipment necessary to perform mainte nance not covered by this owner s manual EMU28510 Replacement parts If replacement parts are necessary use only genuine Yamaha pa...

Page 60: ...ons Initial Every 10 hours 1 month 50 hours 3 months 100 hours 6 months 200 hours 1 year Anode s external Inspection replace ment Anode s internal Inspection replace ment Battery Inspection charging Cooling water pas sages Cleaning Cowling clamp Inspection Fuel filter can be dis assembled Inspection replace ment Fuel system Inspection Gear oil Change Greasing points Greasing Idling speed Inspectio...

Page 61: ...nspection filling Oil pump Inspection adjustment Oil tank water drain Inspection cleaning Spark plug s Cleaning adjustment replacement Item Actions Every 500 hours 2 5 years 1000 hours 5 years High pressure fuel pump drive belt Replacement Fuel filter vapor sepa rator tank Replacement Item Actions Initial Every 10 hours 1 month 50 hours 3 months 100 hours 6 months 200 hours 1 year ...

Page 62: ...EWM00560 When removing or installing a spark plug be careful not to damage the insulator A damaged insulator could allow external sparks which could lead to explosion or fire The spark plug is an important engine com ponent and is easy to inspect The condition of the spark plug can indicate something about the condition of the engine For exam ZMU01986 ...

Page 63: ...g to the correct torque NOTE If a torque wrench is not available when you are fitting a spark plug a good estimate of the correct torque is 1 4 to 1 2 a turn past fin ger tight Have the spark plug adjusted to the correct torque as soon as possible with a torque wrench EMU28962 Checking fuel system WARNING EWM00060 Gasoline and its vapors are highly flam mable and explosive Keep away from sparks ci...

Page 64: ...diagnostic tachometer should be used for this procedure Results may vary depending on whether testing is conducted with the flushing attachment in a test tank or with the outboard motor in the water 1 Start the engine and allow it to warm up fully in neutral until it is running smooth ly NOTE Correct idling speed inspection is only possi ble if the engine is fully warmed up If not warmed up fully ...

Page 65: ...leaks from the joints between the exhaust cover cylinder head and body cylinder EMU29130 Water leakage Start the engine and check that no water leaks from the joints between the exhaust cover cylinder head and body cylinder EMU29153 Checking power trim and tilt system WARNING EWM00430 Never get under the lower unit while it is tilted even when the tilt support lever is locked Severe injury could o...

Page 66: ...ort lever 8 Tilt the outboard motor down Check that the tilt rod and trim rods operate smoothly NOTE Consult your Yamaha dealer if any operation is abnormal EMU29171 Checking propeller WARNING EWM00321 You could be seriously injured if the en gine accidentally starts when you are near the propeller Before inspecting removing or install ing the propeller remove the spark plug caps from the spark pl...

Page 67: ... the shear pin must be replaced EMU30660 Removing the propeller EMU29194 Spline models 1 Straighten the cotter pin and pull it out using a pair of pliers 2 Remove the propeller nut washer and spacer if equipped 3 Remove the propeller and thrust wash er EMU30670 Installing the Propeller EMU29231 Spline models CAUTION ECM00340 Be sure to install the thrust washer be fore installing the propeller oth...

Page 68: ... the tilt support lever or knob is locked Severe injury could occur if the outboard motor accidental ly falls 1 Tilt the outboard motor so that the gear oil drain screw is at the lowest point pos sible 2 Place a suitable container under the gear case 3 Remove the cooling water inlet covers on both sides of the gear case Be care ful not to lose the bolt and nut 4 Remove the gear oil drain screw NOT...

Page 69: ...ha dealer for replacement of external anodes CAUTION ECM00720 Do not paint anodes as this would render them ineffective NOTE Inspect ground leads attached to external anodes on equipped models Consult a Yamaha dealer for inspection and replace ment of internal anodes attached to the pow er unit EMU29320 Checking battery for electric start models WARNING EWM00330 Battery electrolytic fluid is dange...

Page 70: ...level at least once a month Fill to the manufacturer s rec ommended level when necessary Top up only with distilled water or pure de ionized water suitable to use in batter ies 2 Always keep the battery in a good state of charge Installing a voltmeter will help you monitor your battery If you will not use the boat for a month or more re move the battery from the boat and store it in a cool dark pl...

Page 71: ...tery See the illustrations of the wiring connections This cable must be made from wire thicker than the starting battery cable WARNING EWM00600 Use of smaller wire could lead to a fire NOTE If a battery selector switch is desired consult your Yamaha dealer about correct wiring EMU29370 Disconnecting the battery Disconnect the BLACK cable from the NEG ATIVE terminal first Then disconnect the RED ca...

Page 72: ...should be kept as clean of ma rine growth as possible If necessary the boat bottom can be coated with an anti foul ing paint approved for your area to inhibit marine growth Do not use anti fouling paint which includes copper or graphite These paints can cause more rapid engine corrosion ZMU04680 ZMU01943 ...

Page 73: ...A Have serviced by a Yamaha dealer Q Is shift lever in gear A Shift to neutral Engine will not start starter operates Q Is fuel tank empty A Fill tank with clean fresh fuel Q Is fuel contaminated or stale A Fill tank with clean fresh fuel Q Is fuel filter clogged A Clean or replace filter Q Is starting procedure incorrect A See page 39 Q Has fuel pump malfunctioned A Have serviced by a Yamaha deal...

Page 74: ...p damaged A Have serviced by a Yamaha dealer Q Is air vent screw on fuel tank closed A Open air vent screw Q Is choke knob pulled out A Return to home position Q Is motor angle too high A Return to normal operating position Q Is carburetor clogged A Have serviced by a Yamaha dealer Q Is fuel joint connection incorrect A Connect correctly Q Is throttle valve adjustment incorrect A Have serviced by ...

Page 75: ...ed or of incorrect type A Inspect spark plug s Clean or replace with recommended type Q Are weeds or other foreign matter tangled on gear housing A Remove foreign matter and clean lower unit Q Is fuel system obstructed A Check for pinched or kinked fuel line or other obstructions in fuel system Q Is fuel filter clogged A Clean or replace filter Q Is fuel contaminated or stale A Fill tank with clea...

Page 76: ...damage WARNING EWM00870 The outboard motor can be seriously damaged by a collision while operating or trailering Damage could make the out board motor unsafe to operate If the outboard motor hits an object in the wa ter follow the procedure below 1 Stop the engine immediately 2 Inspect the control system and all com ponents for damage Also inspect the boat for damage 3 Whether damage is found or n...

Page 77: ...lammable and explosive Do not perform this procedure on a hot or running engine Allow the engine to cool There will be fuel in the fuel filter Keep away from sparks cigarettes flames or other sources of ignition This procedure will allow some fuel to spill Catch fuel in a rag Wipe up any spilled fuel immediately The fuel filter must be reassembled carefully with the O ring filter cup and hoses in ...

Page 78: ...filter cup by soak ing it up with a rag NOTE Properly dispose of the rag 6 Firmly screw the filter cup onto the filter housing NOTE Be careful not to twist the water detection switch lead when screwing the filter cup onto the filter housing 7 Connect the water detection switch cou pler securely until a click is heard 8 Install the top cowling 9 Start the engine and make sure that the water separat...

Page 79: ...o stop the engine before per forming this procedure CAUTION ECM00900 If the emergency switch is held up too long too much oil will be pumped into the engine oil tank overflowing it Re lease the switch when oil reaches the upper level line on the engine oil tank Do not use this emergency procedure unless the oil level warning indicators are working 1 Remove the top cowling 2 Turn on the main switch...

Page 80: ...may begin almost immedi ately If you cannot immediately take the outboard motor to a Yamaha dealer follow the proce dure below in order to minimize engine dam age EMU29970 Procedure 1 Thoroughly wash away mud salt sea weed and so on with fresh water 2 Remove the spark plugs and face the spark plug holes downward to allow any water mud or contaminants to drain 3 Drain the fuel from the vapor separa...

Page 81: ...75 Consumer information EMU29811 Important warranty information for U S A and Canada ...

Page 82: ...Consumer information 76 ...

Page 83: ...Consumer information 77 EMU29820 YAMAHA MOTOR CORPORATION U S A OUTBOARD MOTOR TWO YEAR LIMITED WARRANTY ...

Page 84: ...Consumer information 78 ...

Page 85: ...Consumer information 79 ...

Page 86: ...Consumer information 80 EMU29841 IMPORTANT WARRANTY INFORMATION IF YOU USE YOUR YAMAHA OUTSIDE THE USA OR CANADA ...

Page 87: ...6C9 9 14 Hyoshi 06 3 13 1 59 PM ページ 3 ...

Page 88: ...Printed in Japan April 2006 0 1 1 Printed on recycled paper 6C9 9 14 Hyoshi 06 3 13 1 59 PM ページ 4 ...

Page 89: ... au détail OUTBOARD MOTOR MODEL AND SERIAL NUMBER From I D label on clamp bracket MODÉLE ET NO DE SÉRIE DU MOTEUR HORS BORD sur l étiquette d identification de la presse de fixation For Dealer Use Only A l usage du concessionnaire YAMAHA DEALER NUMBER NO DU CONCESSIONNAIRE YAMAHA DEALER NAME NOM DU CONCESSIONNAIRE DATE SOLD DATE DE LIVRAISON OWNER S NAME NOM DU PROPRIÉTAIRE ADDRESS ADRESSE PHONE N...

Page 90: ...PLACE POSTAGE HERE ATTN WARRANTY DEPARTMENT Warranty card 04 2 17 03 2 41 PM Page 2 ...

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