Yamaha TT-R110E(Y) Owner'S Manual Download Page 49

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PERIODIC MAINTENANCE AND ADJUSTMENT

7-17

TIP

When tightening the locknut, hold the
clutch adjusting screw with a screwdriv-
er so that it does not turn together with
the locknut.

EAU44881

Adjusting the brake lever free
play

The brake lever free play should mea-
sure 10.0–20.0 mm (0.39–0.79 in) as
shown. Periodically check the brake le-
ver free play and, if necessary, adjust it
as follows.

1. Slide the rubber cover back.
2. Loosen the locknut at the brake le-

ver.

3. To increase the brake lever free

play, turn the adjusting bolt in di-
rection (a). To decrease the brake
lever free play, turn the adjusting
bolt in direction (b).

4. If the specified brake lever free

play could be obtained as de-
scribed above, tighten the locknut
and skip the rest of the procedure,
otherwise proceed as follows.

5. Fully turn the adjusting bolt at the

brake lever in direction (a) to loos-
en the brake cable.

6. Loosen the locknut at the brake

shoe plate.

7. To increase the brake lever free

play, turn the adjusting bolt in di-
rection (a). To decrease the brake
lever free play, turn the adjusting
bolt in direction (b).

1. Rubber cover

2. Brake lever free play adjusting bolt
3. Locknut

4. Brake lever free play

(b)

(a)

U5B611E0.book Page 17 Thursday, June 12, 2008 5:30 PM

Summary of Contents for TT-R110E(Y)

Page 1: ...DIC183 5B6 28199 11 TT R110EY OWNER S MANUAL Read this manual carefully before operating this vehicle LIT 11626 22 53 ...

Page 2: ...EAU10042 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold U5B611E0 book Page 1 Thursday June 12 2008 5 30 PM ...

Page 3: ...al contains the most cur rent product information available at the time of printing there may be minor discrepancies between your motorcycle and this manual If there is any question concerning this manual please consult a Yamaha dealer WARNING EWA14461 Please read this manual the TIPS AND PRACTICE GUIDE FOR THE OFF HIGHWAY MOTORCYCLIST and the PARENTS YOUNGSTERS AND OFF HIGHWAY MOTORCYCLES booklet...

Page 4: ...pplied with this motorcycle when new or available from your Yamaha dealer Children differ in skills physical abilities and judgment Some children may not be able to operate a motorcycle safely Parents should su pervise their child s use of the motorcycle at all times Parents should permit continued use only if they determine that the child has the ability to operate the motorcycle safely Motorcycl...

Page 5: ...ey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOTICE TIP U5B611E0 book Page 1 T...

Page 6: ... Motor Corporation U S A 1st edition June 2008 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 22 53 U5B611E0 book Page 2 Thursday June 12 2008 5 30 PM ...

Page 7: ...6 Checking the spark plug 7 7 Engine oil 7 8 Cleaning the air filter element 7 10 Cleaning the spark arrester 7 12 Adjusting the carburetor 7 13 Adjusting the engine idling speed 7 13 Checking the throttle cable free play 7 14 Valve clearance 7 14 Tires 7 15 Spoke wheels 7 16 Adjusting the clutch free play 7 16 Adjusting the brake lever free play 7 17 Adjusting the brake pedal free play 7 18 Check...

Page 8: ...8 1 Storage 8 3 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 Motorcycle noise regulation 10 3 YAMAHA MOTOR CORPORATION U S A OFF ROAD MOTORCYCLE LIMITED WARRANTY 10 4 YAMAHA EXTENDED SERVICE Y E S 10 6 U5B611E0 book Page 2 Thursday June 12 2008 5 30 PM ...

Page 9: ...S VEHICLE READ THE OWNER S MANUAL AND ALL LABELS NEVER CARRY A PASSENGER You increase your risk of losing control if you carry a passenger NEVER OPERATE THIS VEHICLE ON PUBLIC ROADS You can collide with another vehicle if you operate this vehicle on a public road ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing 3PT 2118K A1 2 Cold tire normal pressure should be set ...

Page 10: ...nly therefore it is illegal to operate it on public streets roads or highways even a dirt or gravel one Off road use on public lands may be illegal Please check local regulations before riding This motorcycle is designed to car ry the operator only No passen gers The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents M...

Page 11: ...oves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Always wear protective clothing that covers your legs ankles and feet The engine or exhaust sys tem become very hot during or af ter operation and can cause burns Avoid Carbon Monoxide Poisonin...

Page 12: ...front fender Genuine Yamaha Accessories Choosing accessories for your vehicle is an important decision Genuine Yamaha accessories which are avail able only from a Yamaha dealer have been designed tested and approved by Yamaha for use on your vehicle Many companies with no connection to Yamaha manufacture parts and acces sories or offer other modifications for Yamaha vehicles Yamaha is not in a pos...

Page 13: ...sories can dis place the operator from his or her normal riding position This improper position limits the free dom of movement of the opera tor and may limit control ability therefore such accessories are not recommended Use caution when adding electri cal accessories If electrical acces sories exceed the capacity of the motorcycle s electrical system an electric failure could result which could ...

Page 14: ...el cock page 4 5 2 Starter choke lever page 4 6 3 Fuse page 7 27 4 Battery page 7 25 5 Clutch adjusting screw page 7 16 6 Engine oil drain bolt page 7 8 7 Shift pedal page 4 2 8 Throttle stop screw page 7 13 U5B611E0 book Page 1 Thursday June 12 2008 5 30 PM ...

Page 15: ... 6 1 Spark arrester page 7 12 2 Seat page 4 7 3 Fuel tank page 4 3 4 Air filter element page 7 10 5 Spark plug cap page 7 7 6 Engine oil filler cap page 7 8 7 Brake pedal page 4 3 8 Kickstarter page 4 6 U5B611E0 book Page 2 Thursday June 12 2008 5 30 PM ...

Page 16: ...d instruments 1 2 3 4 5 6 1 Left handlebar switch page 4 1 2 Main switch page 4 1 3 Right handlebar switch page 4 1 4 Brake lever page 4 2 5 Throttle grip page 7 14 6 Fuel tank cap page 4 3 U5B611E0 book Page 3 Thursday June 12 2008 5 30 PM ...

Page 17: ...engine can be started The key cannot be removed EAU45751 OFF All electrical systems are off The key can be removed WARNING EWA10072 Never turn the key to OFF while the vehicle is moving otherwise the electrical systems will be switched off which may result in loss of con trol or an accident EAU12347 Handlebar switches Left Right 1 Engine stop switch 1 Start switch 1 U5B611E0 book Page 1 Thursday J...

Page 18: ...gine with the starter See page 6 1 for start ing instructions prior to starting the en gine EAU39850 Shift pedal This motorcycle is equipped with a con stant mesh 4 speed transmission The shift pedal is located on the left side of the engine Neutral is at the bottom po sition EAU12890 Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull the lever toward ...

Page 19: ...he tank WARNING EWA10881 Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking or while in the vi cinity of sparks open flames or other sources of ignition such as the pilot light...

Page 20: ...ine parts such as the valves and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or higher If knocking or pinging occurs use a gasoline of a different brand or premi um unleaded fuel Use of unleaded fuel will extend spark plug life and reduce maint...

Page 21: ...uel cock supplies fuel from the tank to the carburetor while filtering it al so The fuel cock has three positions OFF With the lever in this position fuel will not flow Always return the lever to this position when the engine is not running ON With the lever in this position fuel flows to the carburetor Normal riding is done with the lever in this position RES 1 Fuel tank breather hose 1 1 Arrow m...

Page 22: ...supplied by the starter choke Move the lever in direction a to turn on the starter choke Move the lever in direction b to turn off the starter choke EAU37650 Kickstarter If the engine fails to start by pushing the start switch try to start it by using the kickstarter To start the engine fold out the kickstarter lever move it down light ly with your foot until the gears engage and then push it down...

Page 23: ...ed nitrogen gas Read and understand the fol lowing information before handling the shock absorber assembly Do not tamper with or attempt to open the cylinder assembly Do not subject the shock ab sorber assembly to an open flame or other high heat source This may cause the unit to ex plode due to excessive gas pressure Do not deform or damage the cylinder in any way Cylinder damage will result in p...

Page 24: ...ly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control EAU41611 Starting circuit cut off system The starting circuit cut off system pre vents starting when the transmission is in gear Periodically check the operation of the starting circuit cut off system according to the following procedure TIP This check ...

Page 25: ...ing correctly The motorcycle should not be ridden until checked by a Yamaha dealer 6 Shift the transmission into the neutral position 7 Push the start switch Does the engine start The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer YES NO The system is OK The motorcycle can be ridden YES NO If a malfunction is noted have a Yamaha dea...

Page 26: ...d in the Owner s Manual WARNING EWA11151 Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage Do not operate the vehicle if you find any problem If a problem cannot be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer Before using this vehicle check the following points U5B611E0 book Page 1 ...

Page 27: ... pedal free play Adjust if necessary 7 18 7 19 Throttle grip Make sure that operation is smooth Check cable free play If necessary have Yamaha dealer adjust cable free play and lubricate cable and grip housing 7 14 7 22 Control cables Make sure that operation is smooth Lubricate if necessary 7 22 Drive chain Check chain slack Adjust if necessary Check chain condition Lubricate if necessary 7 20 7 ...

Page 28: ...that operation is smooth Lubricate lever pivoting point if necessary 7 23 Sidestand Make sure that operation is smooth Lubricate pivot if necessary 7 23 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Engine stop switch Check operation 4 1 ITEM CHECKS PAGE U5B611E0 book Page 3 Thursday June 12 2008 5 30 PM ...

Page 29: ... set to 3 Shift the transmission into the neu tral position WARNING EWA14410 Be sure to shift the transmis sion into neutral before starting the engine Never ride with the sidestand down 4 Turn the starter choke on and completely close the throttle See page 4 6 5 Start the engine by pushing the start switch or by pushing the kick starter lever down NOTICE For maximum engine life always warm the en...

Page 30: ...ECA15441 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate lubrication may damage the transmission Always release the throttle grip before changing gears to avoid damaging the engine transmis sion and drive ...

Page 31: ...n it for the first 5 hours of operation The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided However momentary full throttle operation under load i e two to three seconds maximum does not harm the engine Each full throttle ac celer...

Page 32: ...ce the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire U5B611E0 book Page 4 Thursday June 12 2008 5 30 PM ...

Page 33: ...unning engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 1 for more in formation about carbon monox ide EAU17302 Emission controls not only function to ensure cleaner air but are also vital to prop...

Page 34: ... intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you U5B611E0 book Page 2 Thursday June 12 2008 5 30 PM ...

Page 35: ...hours 5000 km 3000 mi or 12 months or 150 hours 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plug Check condition Adjust gap and clean 3 Valve clearance Check and adjust valve clearance when engine is cold 4 Air filter element Clean with solvent Replace if necessary 5 Crankcase breather sys tem Check ventilation hose for cracks or damage and drain any deposits Rep...

Page 36: ...ake shoes if necessary 4 Wheels Check runout spoke tightness and for damage Tighten spokes if necessary 5 Tires Check tread depth and for damage Replace if necessary Check air pressure Correct if necessary 6 Wheel bearings Check bearings for smooth operation Replace if necessary 7 Swingarm pivot bearings Check bearing assemblies for looseness Moderately repack with lithium soap based grease 8 Driv...

Page 37: ...ark arrester Clean 15 Front fork Check operation and for oil leakage Replace if necessary 16 Shock absorber assem bly Check operation and for oil leakage Replace if necessary 17 Control cables Apply Yamaha chain and cable lube or engine oil thor oughly 18 Throttle grip housing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip housi...

Page 38: ...l 1 Remove the seat See page 4 7 2 Remove the bolts and the quick fastener screws and then take the panel off To install the panel 1 Place the panel in the original posi tion and then install the bolts and the quick fastener screws 2 Install the seat EAU33020 Panel B To remove the panel 1 Remove the seat See page 4 7 2 Remove the bolt and then pull the panel off as shown 1 Panel A 1 1 Panel B 1 1 ...

Page 39: ...eal the condition of the engine To remove the spark plug 1 Remove the spark plug cap 2 Remove the spark plug as shown with the spark plug wrench includ ed in the owner s tool kit To check the spark plug 1 Check that the porcelain insulator around the center electrode of the spark plug is a medium to light tan the ideal color when the vehicle is ridden normally TIP If the spark plug shows a distinc...

Page 40: ...e speci fied torque as soon as possible 4 Install the spark plug cap EAU39842 Engine oil The engine oil level should be checked before each ride In addition the oil must be changed at the intervals spec ified in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the motorcycle on a level surface and hold it in an upright po sition A slight tilt to the side can re ...

Page 41: ...ighten it to the specified torque 5 Refill with the specified amount of the recommended engine oil and then install and tighten the engine oil filler cap NOTICE ECA11620 In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high er quality than specified In addition do n...

Page 42: ...et or dusty areas To clean the air filter element 1 Remove panel A See page 7 6 2 Remove the air filter case cover by removing the screws 3 Pull the sponge material and the mesh out 4 Clean the mesh with solvent and then wipe the solvent off 5 Clean the sponge material with solvent and then squeeze the re maining solvent out WARNING Use only a dedicated parts cleaning solvent To avoid the risk of ...

Page 43: ...hould never be operated without the mesh and the sponge material installed otherwise the pis ton s and or cylinder s may become excessively worn ECA15572 8 Install the air filter case cover by in stalling the screws TIP Make sure that the spark plug cable is routed as shown 9 Install the panel To clean the air filter check hose 1 Check the hoses at the bottom of the air filter case for accumulated...

Page 44: ...to touching exhaust components Do not start the engine when cleaning the exhaust system TIP Make sure to select a well ventilated area free of combustible materials to clean the spark arrester 1 Remove the tailpipe by removing the bolts and then pulling it out of the muffler 2 Tap the tailpipe lightly and then use a wire brush to remove any carbon deposits from the spark ar rester portion of the t...

Page 45: ...ing these settings without sufficient technical knowl edge may result in poor perfor mance of or damage to the engine EAU21362 Adjusting the engine idling speed The engine idling speed must be checked and if necessary adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart TIP A diagnostic tachometer is needed to make this adjustment 1 Attach the tachometer...

Page 46: ... at the throttle grip Periodically check the throttle cable free play and if neces sary have a Yamaha dealer adjust it EAU21401 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication ch...

Page 47: ...cified limit if the tire has a nail or glass fragments in it or if the sidewall is cracked have a Yamaha dealer re place the tire immediately Tire information This motorcycle is equipped with spoke wheels and tube tires WARNING EWA10461 The front and rear tires should be of the same make and design other wise the handling characteristics of the vehicle may be different which could lead to an accid...

Page 48: ... the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life Ride at moderate speeds after changing a tire since the tire sur face must first be bro...

Page 49: ...ing bolt in di rection a To decrease the brake lever free play turn the adjusting bolt in direction b 4 If the specified brake lever free play could be obtained as de scribed above tighten the locknut and skip the rest of the procedure otherwise proceed as follows 5 Fully turn the adjusting bolt at the brake lever in direction a to loos en the brake cable 6 Loosen the locknut at the brake shoe pla...

Page 50: ...as follows To increase the brake pedal free play turn the adjusting nut at the brake rod in direction a To decrease the brake pedal free play turn the adjusting nut in direction b WARNING EWA14820 After adjusting the drive chain slack or removing and installing the rear wheel always check the brake pedal free play If proper adjustment cannot be obtained as described have a Yamaha dealer make this ...

Page 51: ...ntenance and lubrication chart Each brake is provid ed with a wear indicator which allows you to check the brake shoe wear with out having to disassemble the brake To check the brake shoe wear check the position of the wear indicator while applying the brake If a brake shoe has worn to the point that the wear indicator reaches the wear limit line have a Yamaha dealer replace the brake shoes as a s...

Page 52: ...t the drive chain slack 1 Loosen the brake pedal free play adjusting nut axle nut and locknut at each end of the swingarm 2 To tighten the drive chain turn the drive chain slack adjusting nut at each end of the swingarm in direc tion a To loosen the drive chain turn the adjusting nut at each end of the swingarm in direction b and then push the rear wheel for ward NOTICE Improper drive chain slack ...

Page 53: ...ly wear out especially when riding in dusty or wet areas Service the drive chain as follows NOTICE ECA10581 The drive chain must be lubricated after washing the motorcycle and riding in the rain 1 Remove all dirt and mud from the drive chain with a brush or cloth TIP For a thorough cleaning have a Yamaha dealer remove the drive chain and soak it in solvent 2 Spray Yamaha Chain and Cable Lube or a ...

Page 54: ...amaha dealer check or replace it WARNING Damage to the outer housing of cables may result in in ternal rusting and cause interfer ence with cable movement Replace damaged cables as soon as possi ble to prevent unsafe conditions EWA10711 EAU23111 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should b...

Page 55: ...nd lubricating the sidestand The operation of the sidestand should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary WARNING EWA10731 If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible lo...

Page 56: ...nner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10751 2 While applying the front brake push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly ...

Page 57: ...ler check or repair the steering EAU23290 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAU23395 Battery The battery is located behind panel B See page 7 6 This model is e...

Page 58: ...y tends to discharge more quickly if the vehicle is equipped with optional electrical accessories NOTICE ECA16520 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery If you do not have access to a con stant voltage battery charger have a Yamaha dealer charge your battery To store th...

Page 59: ...cle Since this model is not equipped with a centerstand follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up right Check that the motorcycle is in a stable and level position before starting any maintenance A strong wooden box can be placed under the engine for added stability To service the front wheel 1 Stabilize the...

Page 60: ...e is no danger of it falling over 1 Slide the rubber cover back 2 Loosen the locknut at the brake le ver and then turn the adjusting bolt fully in direction a 3 Loosen the axle nut 4 Lift the front wheel off the ground according to the procedure on page 7 27 5 Remove the axle nut and washer 6 Pull the wheel axle out 1 Rubber cover 2 Brake lever free play adjusting bolt 3 Locknut 3 2 a 1 1 Axle nut...

Page 61: ...ghten the axle nut to the speci fied torque 6 Adjust the brake lever free play See page 7 17 7 While applying the front brake push down hard on the handlebar several times to check for proper fork operation EAU25080 Rear wheel EAU41643 To remove the rear wheel WARNING EWA10821 To avoid injury securely support the vehicle so there is no danger of it falling over 1 Disconnect the brake torque rod fr...

Page 62: ...hain from the rear sprocket TIP The drive chain does not need to be disassembled in order to remove and install the wheel 8 Remove the wheel EAU41653 To install the rear wheel 1 Install the drive chain onto the rear sprocket 2 Insert the wheel axle from the right hand side 3 Lower the rear wheel so that it is on the ground 4 Install the brake rod onto the brake camshaft lever and then install the ...

Page 63: ...d easy procedure for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferi or have a shorter service life and can le...

Page 64: ...e the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The engine turns over slowly The battery is goo...

Page 65: ...muffler outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug cap are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets sprock ets the drive chain and wheel axle...

Page 66: ...oth for a few minutes before cleaning After riding in the rain or near the sea Since sea salt is extremely corrosive carry out the following steps after each ride in the rain or near the sea 1 Clean the motorcycle with cold wa ter and a mild detergent after the engine has cooled down NOTICE Do not use warm water since it increases the corrosive action of the salt ECA10791 2 Apply a corrosion prote...

Page 67: ...mmonia and areas where strong chemi cals are stored Long term Before storing your motorcycle for sev eral months 1 Follow all the instructions in the Care section of this chapter 2 For motorcycles equipped with a fuel cock that has an OFF posi tion Turn the fuel cock lever to OFF 3 Drain the carburetor float chamber by loosening the drain bolt this will prevent fuel deposits from building up Pour ...

Page 68: ...t both of its wheels are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot 8 Cover the muffler outlet with a plastic bag to prevent moisture from entering it 9 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place ...

Page 69: ...quantity Periodic oil change 0 80 L 0 85 US qt 0 70 Imp qt Air filter Air filter element Wet element Fuel Recommended fuel Unleaded gasoline only Fuel tank capacity 3 8 L 1 00 US gal 0 84 Imp gal Fuel reserve amount 0 5 L 0 13 US gal 0 11 Imp gal Carburetor Manufacturer MIKUNI Type quantity VM16 x 1 Spark plug s Manufacturer model NGK CR6HSA Spark plug gap 0 6 0 7 mm 0 024 0 028 in Clutch Clutch t...

Page 70: ...l Wheel type Spoke wheel Rim size 14x1 40 Rear wheel Wheel type Spoke wheel Rim size 12x1 60 Front brake Type Drum brake Operation Right hand operation Rear brake Type Drum brake Operation Right foot operation Front suspension Type Telescopic fork Spring shock absorber type Coil spring oil damper Wheel travel 115 0 mm 4 53 in Rear suspension Type Swingarm monocross Spring shock absorber type Coil ...

Page 71: ...dentification number The key identification number is stamped into the key Record this num ber in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and ma...

Page 72: ...label is affixed to the frame behind panel B See page 7 6 Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer 1 Model label 1 U5B611E0 book Page 2 Thursday June 12 2008 5 30 PM ...

Page 73: ...icle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc E...

Page 74: ...at time for inspection and repairs at such dealer s place of business WARRANTY TRANSFER To transfer the warran ty from the original purchaser to any subsequent purchaser s it is imperative that the motorcycle be inspected and registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 1...

Page 75: ...CONSUMER INFORMATION 10 5 10 U5B611E0 book Page 5 Thursday June 12 2008 5 30 PM ...

Page 76: ...ed repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing...

Page 77: ...ked protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 U5B611E0 book Page 7 Thursday June 12 2008 5 30 PM ...

Page 78: ...Maintenance emission control system 7 3 Matte color caution 8 1 Model label 10 2 N Noise regulation 10 3 P Panels removing and installing 7 6 Parking 6 4 Part locations 3 1 Pre operation check list 5 2 S Safety information 2 1 Seat 4 7 Shifting 6 2 Shift pedal 4 2 Shift pedal checking 7 19 Shock absorber assembly 4 7 Sidestand 4 8 Sidestand checking and lubricating 7 23 Spark arrester cleaning 7 1...

Page 79: ...U5B611E0 book Page 2 Thursday June 12 2008 5 30 PM ...

Page 80: ...PRINTED IN JAPAN 2008 06 2 2 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD DIC183 ...

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Yamaha TT-R110E(Y), Owner'S Manual

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