Yamaha SXV70SJ, Supplementary Service Manual

Page: 8 / 576

–2–
2
PERIODIC MAINTENANCE TABLE
INSP
ADJ
NOTE:
Initial
Every
Item Remarks
Preoperation
check
(Daily)
1 month
or 800 km
(500 mi)
(40 hr)
Seasonally or
3,200 km
(2,000 mi)
(160 hr)
Check operation and fluid leakage.
F
Brake and parking brake *Adjust free play and/or replace pads if necessary.
F
*Replace brake fluid. See NOTE.
*Disc brake installation
Check for slight free play.
Lubricate shaft with specified grease as required. Every 1,600 km
(1,000 mi)
Drive chain oil
Check oil level.
F
Drive chain oil
*Replace.
F
Drive chain
Check deflection.
*Adjust if necessary. Initial at 500 km (300 mi) and every 800 km
(500 mi) thereafter.
Skis and ski runners
Check for wear and damage.
F
Skis and ski runners
*Replace if necessary.
F
Steering system
Check operation.
F
Steering system
*Adjust toe-out if necessary.
F
Lights
Check operation.
Replace bulbs if necessary.
F
Battery
Check fluid level.
Add only distilled water if necessary.
F
Battery
(VT70J)
*Check specific gravity and breather hose opera-
tion.
Charge/correct if necessary.
F
Check engagement and shift speed.
F
g g
Adjust if necessary.
Whenever operating elevation is changed.
*Primary and secondary
clutches
Inspect sheaves for wear/damage.
Inspect weights/rollers and bushings for wear for
primary.
Inspect ramp shoes/bushings for wear-for second-
ary.
Replace if necessary.
F
Lubricate with specified grease.
F
*Steering column bearing Lubricate with specified grease.
F
*Ski and front suspension Lubricate with specified grease.
F
*Suspension component Lubricate with specified grease.
F
*Parking brake cable end
Lubricate with specified grease.
F
g
and lever end/throttle
cable end
Check cable damage.
Replace if necessary.
F
Shroud latches Make sure that the shroud latches are hooked.
F
Fittings and fasteners
Check tightness.
*Repair if necessary.
F
Tool kit and recom-
mended equipment
Check for proper placement.
F
*It is recommended that these items be serviced by a Yamaha dealer.
Brake fluid replacement:
1. When disassembling the master cylinder or caliper cylinder, replace the brake fluid. Normally check
the brake fluid level and add the fluid as required.
2. On the inner parts of the master cylinder and caliper cylinder, replace the oil seals every two years.
3. Replace the brake hose every four years, or if cracked or damaged.