Yamaha R6 YZF600 Manual Download

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le of contents

sidestand ...................................7-33

Lubricating the swingarm pivots ...7-33
Checking the front fork..................7-34
Checking the steering ...................7-34
Checking the wheel bearings ........7-35
Battery ...........................................7-35
Replacing the fuses.......................7-36
Vehicle lights .................................7-38
Replacing the license plate light

bulb ............................................7-38

Supporting the motorcycle............7-39
Troubleshooting ............................7-39
Troubleshooting chart ...................7-41

Motorcycle care an

stora

..........8-1

Matte color caution .........................8-1
Care .................................................8-1
Storage ............................................8-3

Specifications

....................................9-1

Consumer information

...................10-1

Identification numbers...................10-1
Diagnostic connector ....................10-2
Vehicle data recording ..................10-2

................................................11-1

UBN6E2E0.book Page 2 Friday, December 7, 2018 2:56 PM

Summary of Contents for R6 YZF600

Page 1: ...DIC183 YZF600 OWNER S MANUAL Read this manual carefully before operating this vehicle BN6 28199 E2 English E ...

Page 2: ... 53 EU The full text of the EU declaration of conformity is available at the following internet address https global yamaha motor com eu_doc Frequency band 134 2 kHz The maximum radio frequency power 49 0 dBμV m Manufacturer YAMAHA MOTOR ELECTRONICS Co Ltd 1450 6 Mori Mori machi Shuchi Gun Shizuoka 437 0292 Japan Importer YAMAHA MOTOR EUROPE N V Koolhovenlaan 101 1119 NC Schiphol Rijk 1117 ZN Schi...

Page 3: ...In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent ...

Page 4: ...ntial personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING N...

Page 5: ...AL 2019 by Yamaha Motor Co Ltd 1st edition November 2018 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan UBN6E2E0 book Page 2 Friday December 7 2018 2 56 PM ...

Page 6: ...mption 6 3 Engine break in 6 4 Parking 6 4 Periodic maintenance and adjustment 7 1 Tool kit 7 2 Periodic maintenance charts 7 3 Periodic maintenance chart for the emission control system 7 3 General maintenance and lubrication chart 7 5 Removing and installing cowlings and panels 7 9 Checking the spark plugs 7 13 Canister 7 14 Engine oil and oil filter cartridge 7 15 Why Yamalube 7 18 Coolant 7 19...

Page 7: ...ses 7 36 Vehicle lights 7 38 Replacing the license plate light bulb 7 38 Supporting the motorcycle 7 39 Troubleshooting 7 39 Troubleshooting chart 7 41 Motorcycle care and storage 8 1 Matte color caution 8 1 Care 8 1 Storage 8 3 Specifications 9 1 Consumer information 10 1 Identification numbers 10 1 Diagnostic connector 10 2 Vehicle data recording 10 2 Index 11 1 UBN6E2E0 book Page 2 Friday Decem...

Page 8: ...ou Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operation checks This motorcycle is designed to carry the operator and a passen ger The failure of motorists to detect and recogni...

Page 9: ... main tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This motorcycle is designed for on road use only It is not ...

Page 10: ...cycle is changed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accessories and cargo...

Page 11: ...change any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per formance of your motorcycle Car...

Page 12: ...es Transporting the Motorcycle Be sure to observe following instruc tions before transporting the motorcy cle in another vehicle Remove all loose items from the motorcycle Check that the fuel cock if equipped is in the off position and that there are no fuel leaks Shift the transmission into gear for models with a manual trans mission Secure the motorcycle with tie downs or suitable straps that ar...

Page 13: ... adjuster page 4 26 4 Fast compression damping force adjuster page 4 26 5 Slow compression damping force adjuster page 4 26 6 Rebound damping force adjuster page 4 26 7 Shift pedal page 4 17 8 Engine oil filter cartridge page 7 15 9 Engine oil drain bolt page 7 15 UBN6E2E0 book Page 1 Friday December 7 2018 2 56 PM ...

Page 14: ...juster page 4 24 4 Rebound damping force adjuster page 4 24 5 Compression damping force adjuster page 4 24 6 Coolant reservoir page 7 19 7 Engine oil filler cap page 7 15 8 Engine oil dipstick page 7 15 9 Brake pedal page 4 17 10 Rear brake fluid reservoir page 7 27 UBN6E2E0 book Page 2 Friday December 7 2018 2 56 PM ...

Page 15: ... 16 2 Left handlebar switches page 4 3 3 Main switch steering lock page 4 2 4 Multi function meter unit page 4 8 5 Front brake fluid reservoir page 7 27 6 Right handlebar switches page 4 3 7 Brake lever page 4 17 8 Throttle grip page 7 21 UBN6E2E0 book Page 3 Friday December 7 2018 2 56 PM ...

Page 16: ...urrent drive mode is shown in the drive mode display page 4 12 The current drive mode is saved when the vehicle is turned off Mode STD Mode STD is suitable for various rid ing conditions This mode allows the rider to enjoy smooth and sporty drivability from the low speed range to the high speed range Mode A Mode A offers a sportier engine re sponse in the low to mid speed range compared to mode ST...

Page 17: ...ht flashes when traction control has engaged You may notice slight changes in engine and ex haust sounds when the system has en gaged When the traction control system is turned off the indicator light will come on TIP When the vehicle is turned on the traction control system is turned on and set to the last used TCS setting The current TCS setting is shown in the TCS display page 4 12 TCS settings...

Page 18: ...odes while riding Resetting the traction control sys tem The traction control system will auto matically disable when the front wheel or rear wheel comes off the ground while riding excessive rear wheel spin is de tected while riding either wheel is rotated with the main switch turned on such as when performing maintenance If the traction control system is dis abled both the indicator light and th...

Page 19: ...allow the upshift to occur TIP The quick shift system operates when traveling at least 20 km h 12 mi h with an engine speed of 2000 r min or high er and only when accelerating It does not operate when the clutch lever is pulled NOTICE ECA26260 To prevent drivetrain damage al ways use the clutch lever to shift when riding at slow speed when downshifting or if the quick shift system is off UBN6E2E0 ...

Page 20: ...P Keep the standard keys as well as keys of other immobilizer systems away from the code re registering key Keep other immobilizer system keys away from the main switch as they may cause signal interfer ence NOTICE ECA11823 DO NOT LOSE THE CODE RE REG ISTERING KEY CONTACT YOUR DEALER IMMEDIATELY IF IT IS LOST If the code re registering key is lost the existing standard keys can still be used to st...

Page 21: ...harge do not leave the key in the on position without the engine running The headlight comes on automat ically when the engine is started The headlight will stay on until the key is turned to OFF even if the engine stalls EAU10662 OFF All electrical systems are off The key can be removed WARNING EWA10062 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems...

Page 22: ...e turned on but all other electri cal systems are off The key can be re moved The steering must be locked before the key can be turned to NOTICE ECA20760 Using the hazard or turn signal lights for an extended length of time may cause the battery to discharge EAU66055 Handlebar switches Left 1 Push 2 Turn 1 2 1 Dimmer switch 2 Pass switch 3 Traction control system switch TCS 4 Turn signal switch 5 ...

Page 23: ...AU73961 Traction control system switch TCS See page 3 2 for an explanation of the traction control system EAU66060 Stop Run Start switch To crank the engine with the starter set this switch to and then push the switch down towards See page 6 1 for starting instructions prior to starting the engine Set this switch to to stop the en gine in case of an emergency such as when the vehicle overturns or ...

Page 24: ...ossible Even if the oil level is sufficient the warning light may flicker when riding on a slope or during sudden accelera tion or deceleration but this is not a malfunction If a problem is detected in the oil level detection circuit the oil lev el warning light will flash repeatedly If this occurs have a Yamaha dealer check the vehicle TIP When the vehicle is turned on the light will come on for ...

Page 25: ...HI flashes in the coolant temperature display stop the vehicle then stop the engine and let the engine cool The electrical circuit of the warning light can be checked by turning the ve hicle on The warning light should come on for a few seconds and then go off If the warning light does not come on initially when the vehicle is turned on or if the warning light remains on have a Yamaha dealer check...

Page 26: ... 15 TIP When the vehicle is turned on the light will come on for a few seconds and then go off If the light does not come on have a Yamaha dealer check the vehicle EAU80300 Immobilizer system indicator light When the key is turned to OFF and 30 seconds have passed the indicator light will flash steadily to indicate the immobilizer system is enabled After 24 hours have passed the indicator light wi...

Page 27: ...s equipped with the following speedometer tachometer clock lap timer coolant temperature display air intake temperature display transmission gear display drive mode display TCS display QS icon multi function display display brightness and shift light control mode TIP To switch the multi function meter unit between kilometers and miles push the SELECT button for one second The and GPS icons require...

Page 28: ...utton and the RESET button for two sec onds The hour digits will start flashing 3 Push the RESET button to set the hours 4 Push the SELECT button and the minute digits will start flashing 5 Push the RESET button to set the minutes 6 Push the SELECT button to con firm the settings and start the clock To switch between the clock and lap timer Push and release the SELECT button and the RESET button a...

Page 29: ... the SELECT button for one second Lap order history is se lected indicated by L 20 in the lower part of the display or push the SELECT button again to se lect fast lap history indicated by F 20 L 20 lap order most re cent is L1 F 20 fastest order fastest lap time is F1 2 Push the RESET button and the 1st lap time of that history group indicated by L1 or F1 is shown 3 Use the SELECT button to scrol...

Page 30: ...y selected When the coolant temperature is below 41 C Lo will be dis played Air intake temperature display This display indicates the temperature of the air drawn into the air intake duct Push the RESET button to switch the display between the coolant tempera ture and the air intake temperature TIP When the coolant temperature display is selected C is dis played for one second and then the coolant...

Page 31: ... TCS display This display indicates which traction control system setting has been se lected 1 through 6 or OFF For more details on the TCS settings and on how to select them see page 3 2 QS icon When the quick shift system is set to on i e when the shift switch is con nected this icon will turn on See page 3 4 for quick shift information Multi function display 1 Drive mode display 1 1 TCS display...

Page 32: ...utton for one second TIP The odometer will lock at 999999 The tripmeters will reset and con tinue counting after 9999 9 is reached Fuel reserve tripmeter If the fuel level warning light comes on the display will automatically change to the fuel reserve tripmeter TRIP F and start counting the distance traveled from that point In this case push the SELECT button to switch the display in the followin...

Page 33: ... AVE _ _ _ _ L 100 km when using kilometers or to AVE _ _ _ _ MPG when using miles When using kilome ters push the SELECT button for one second to switch between AVE _ _ _ _ km L and AVE _ _ _ _ L 100 km AVE _ _ _ _ km L The average distance that can be traveled on 1 0 L of fuel is shown AVE _ _ _ _ L 100 km The aver age amount of fuel necessary to travel 100 km is shown AVE _ _ _ _ MPG The averag...

Page 34: ...shift light TIP Refer to the brightness level display when adjusting brightness levels To adjust the display and tachometer brightness 1 Turn the key to OFF 2 Push and hold the SELECT but ton 3 Turn the key to ON and then re lease the SELECT button after five seconds 4 Push the RESET button to set the brightness level 5 Push the SELECT button to con firm the setting The control mode changes to the...

Page 35: ...wever be sure to set the deactivation point to a higher engine speed than the activation point otherwise the shift light will not come on 1 Push the RESET button to set the deactivation point engine speed 2 Push the SELECT button to con firm the setting The control mode changes to the shift light bright ness function To adjust the shift light brightness 1 Push the RESET button to set the shift lig...

Page 36: ... lever is equipped with a brake lever position adjusting dial To adjust the distance between the brake lever and the throttle grip push the brake lever away from the throttle grip and rotate the adjusting dial Make sure the setting number on the adjust ing dial aligns with the match mark on the brake lever EAU12944 Brake pedal The brake pedal is located on the right side of the motorcycle To apply...

Page 37: ...ich will revert the system to conven tional braking if a malfunction occurs TIP The ABS performs a self diagno sis test each time the vehicle first starts off after the key is turned to ON and the vehicle has traveled at a speed of 10 km h 6 mi h or higher During this test a click ing noise can be heard from the hydraulic control unit and if the brake lever or brake pedal is even slightly applied ...

Page 38: ...e hazard EAU13222 Fuel Make sure there is sufficient gasoline in the tank WARNING EWA10882 Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking or while in the vi cinity of spark...

Page 39: ...research octane number of 95 or higher If en gine knocking or pinging occurs use a gasoline of a different brand or higher octane rating TIP This mark identifies the recom mended fuel for this vehicle as specified by European regulation EN228 Confirm the gasoline pump nozzle has the same same fuel identifica tion mark Gasohol There are two types of gasohol gaso hol containing ethanol and that con ...

Page 40: ...gaso line and directs it safely away from the vehicle Before operating the vehicle Check the fuel tank overflow hose connection Check the fuel tank overflow hose for cracks or damage and replace it if necessary Make sure that the fuel tank over flow hose is not blocked and clean it if necessary Make sure that the fuel tank over flow hose is positioned as shown TIP See page 7 14 for canister inform...

Page 41: ...ore than a few minutes Long idling can cause a build up of heat EAU79900 Seats Passenger seat To remove the passenger seat 1 Insert the key into the seat lock and then turn it clockwise 2 Lift the front of the passenger seat and pull it forward To install the passenger seat 1 Insert the projection on the rear of the passenger seat into the seat holder as shown and then push the front of the seat d...

Page 42: ... that the seats are properly secured before riding EAU39672 Rear view mirrors The rear view mirrors of this vehicle can be folded forward or backward for parking in narrow spaces Fold the mir rors back to their original position be fore riding WARNING EWA14372 Be sure to fold the rear view mirrors back to their original position before riding 1 Bolt 1 Hexagon wrench 1 1 1 Seat holder 2 Projection ...

Page 43: ...urn the adjusting nut in direction b to decrease the spring preload To set the spring preload turn the ad juster in direction b until it stops and then count the turns in direction a TIP When turning the spring preload ad juster in direction a it may turn be yond the stated specifications however such adjustments are ineffec tive and may damage the suspension Rebound damping force Turn the adjusti...

Page 44: ...irection a until it stops and then count the clicks in direction b TIP When turning the damping force adjuster in direction a the 0 click position and the 1 click position may be the same When turning the damping force adjuster in direction b it may click beyond the stated specifica tions however such adjustments are ineffective and may damage the suspension 1 Rebound damping force adjusting bolt ...

Page 45: ...pring preload Use the special wrench and the extension bar included in the tool kit to make the ad justment 3 Tighten the locknut to the speci fied torque NOTICE Always tighten the locknut against the adjusting nut and then tighten the locknut to the specified torque ECA10122 Rebound damping force Turn the adjusting bolt in direction a to increase the rebound damping force Turn the adjusting bolt ...

Page 46: ...mping force ad juster in direction b it may turn be yond the stated specifications however such adjustments are ineffec tive and may damage the suspension Slow compression damping force Turn the adjusting bolt in direction a to increase the compression damping force Turn the adjusting bolt in direction b to decrease the compression damping force To set the compression damping force turn the adjust...

Page 47: ... Do not dispose of a damaged or worn out shock absorber as sembly yourself Take the shock absorber assembly to a Yamaha dealer for any service EAU15283 EXUP system This model is equipped with Yamaha s EXUP EXhaust Ultimate Power valve system This system boosts engine power by means of a valve that regu lates the inner diameter of the exhaust pipe The EXUP system valve is con stantly adjusted in ac...

Page 48: ... tions See the following section for an explanation of the ignition circuit cut off system WARNING EWA10242 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control Yamaha s ignition circuit cut off system has been des...

Page 49: ...d the sidestand is up Also it will stop the running engine should the sidestand be lowered while the trans mission is in gear Periodically check this system via the following procedure TIP This check is most reliable if per formed with a warmed up engine See pages 4 2 and 4 3 for switch operation information UBN6E2E0 book Page 30 Friday December 7 2018 2 56 PM ...

Page 50: ...as stalled 10 Move the sidestand up 11 Pull the clutch lever 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden YES NO YES NO YES NO The neutral switch may not be working The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may not be working The motorcycle should not be ridden until checked by a Yamaha dealer The sidestan...

Page 51: ...llowing points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank overflow hose for obstructions cracks or damage and check hose connection 4 19 4 21 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 15 Coolant Check coolant level in reservoir If necessary add rec...

Page 52: ...tle grip free play and lubricate ca ble and grip housing 7 21 7 31 Control cables Make sure that operation is smooth Lubricate if necessary 7 31 Drive chain Check chain slack Adjust if necessary Check chain condition Lubricate if necessary 7 29 7 30 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 7 21 7 24 Brake and shift pedals Make s...

Page 53: ...tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 4 29 ITEM CHECKS PAGE UBN6E2E0 book Page 3 Friday December 7 2018 2 56 PM ...

Page 54: ...uto stop system The engine stops automatically if left idling for 20 minutes If the engine stops simply push the start switch to restart the engine EAU79944 Starting the engine The ignition circuit cut off system will enable starting when the transmission is in the neutral position or the transmission is in gear the sidestand is up and the clutch le ver is pulled To start the engine 1 Turn the mai...

Page 55: ...s the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it This model is equipped with a quick shift system See page 3 4 NOTICE ECA23990 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is...

Page 56: ...al position The neutral indicator light should come on and then the clutch lever can be released WARNING EWA17380 Improper braking can cause loss of control or traction Al ways use both brakes and apply them smoothly Make sure that the motorcycle and the engine have sufficiently slowed before shifting to a low er gear Engaging a lower gear when the vehicle or engine speed is too high could make th...

Page 57: ...10303 1000 1600 km 600 1000 mi Avoid prolonged operation above 9900 r min 1600 km 1000 mi and beyond The vehicle can now be operated nor mally NOTICE ECA10311 Keep the engine speed out of the tachometer red zone If any engine trouble should oc cur during the engine break in period immediately have a Yamaha dealer check the vehi cle TIP During and after the engine break in period the exhaust heat m...

Page 58: ...performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 1 3 for more in formation about carbon monox ide WARNING EWA15461 Brake discs calipers dr...

Page 59: ...is manual and the tools provided are intended to assist you in the performance of pre ventive maintenance and minor re pairs However a torque wrench and other tools are necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have your Yamaha dealer perform it for you 1 Hexagon wrench 1 UBN6E2E0 book Page 2 Friday Decembe...

Page 60: ... EAU71051 Periodic maintenance chart for the emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace 3 Valve clearance Check and adjust Every 40000 km 24...

Page 61: ...essary 7 Air induction sys tem Check the air cut off valve reed valve and hose for damage Replace any damaged parts if necessary NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi UBN6E2E0 book Page 4 Friday December 7 2018 2 56 PM ...

Page 62: ...00 mi 3 Clutch Check operation Adjust 4 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 5 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 6 Brake hoses Check for cracks or damage Replace Every 4 years 7 Brake fluid Change Every 2 years 8 Wheels Check runout and for damage Replace if necessary 9 Tires Check t...

Page 63: ...derately repack with lithium soap based grease 14 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 15 Brake lever pivot shaft Lubricate with silicone grease 16 Brake pedal pivot shaft Lubricate with lithium soap based grease 17 Clutch lever pivot shaft Lubricate with lithium soap based grease 18 Shift pedal pivot shaft Lubricate with lithium soap based grease 19 Si...

Page 64: ...ange warm engine before draining Check oil level and vehicle for oil leakage 25 Engine oil filter car tridge Replace 26 Cooling system Check coolant level and vehicle for coolant leakage Change Every 3 years 27 EXUP system Check operation cable free play and pulley position 28 Front and rear brake switches Check operation 29 Moving parts and cables Lubricate NO ITEM CHECK OR MAINTENANCE JOB ODOMET...

Page 65: ...e the rear brake master cylinder the internal components of the front brake master cylinder the brake calipers and change the brake fluid Replace the brake hoses every four years or sooner if cracked or damaged 30 Throttle grip hous ing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip housing and cable 31 Lights signals and switch...

Page 66: ...apter Refer to this section each time a cowling or panel needs to be re moved and installed EAU79983 Cowling A To remove the cowling 1 Remove panel A See page 7 13 2 Remove the bolts quick fasten ers and quick fastener screw 1 Cowling A 2 Cowling B 1 2 1 Cowling C 2 Cowling D 1 Panel A 2 Panel B 1 2 1 2 1 Cowling A 2 Bolt 3 Quick fastener screw 1 3 2 2 UBN6E2E0 book Page 9 Friday December 7 2018 2...

Page 67: ...ling forward To install the cowling 1 Slide the cowling rearward and then fit the upper projections into the slots 2 Slide the cowling as shown 3 Install the bolts quick fasteners and quick fastener screw 1 Bolt 1 Quick fastener 1 1 1 Cowling A 1 Cowling A 1 1 1 Cowling A 1 Cowling A 1 1 UBN6E2E0 book Page 10 Friday December 7 2018 2 56 PM ...

Page 68: ... cowling B by removing the bolts To install the cowling 1 Place cowling B in its original po sition and then install the bolts 2 Install cowling A and panel A Cowling C To remove the cowling 1 Remove panel B See page 7 13 2 Remove the bolts quick fastener and quick fastener screw 3 Slide the cowling as shown 1 Cowling B 2 Bolt 1 2 2 1 Cowling C 2 Bolt 3 Quick fastener screw 1 2 2 3 1 Bolt 1 Quick ...

Page 69: ...s quick fastener and quick fastener screw TIP Install the bolts loosely then install the quick fastener and quick fastener screw and then tighten the bolts 4 Install the panel Cowling D To remove the cowling 1 Remove panel B and cowling C See page 7 13 2 Remove cowling D by removing the bolts 1 Cowling C 1 Cowling C 1 1 1 Cowling C 1 Cowling C 1 1 1 Cowling D 2 Bolt 2 1 2 UBN6E2E0 book Page 12 Fri...

Page 70: ...should be removed and checked in accordance with the peri odic maintenance and lubrication chart In addition the condition of the spark plugs can reveal the condition of the engine The porcelain insulator around the center electrode of each spark plug should be a medium to light tan the ideal color when the vehicle is ridden normally and all spark plugs installed in the engine should have the same...

Page 71: ...y get damaged The spark plug cap may be difficult to remove because the rubber seal on the end of the cap fits tightly To remove the spark plug cap simply twist it back and forth while pulling it out to install it twist it back and forth while pushing it in EAU36112 Canister This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere Before operating this ve...

Page 72: ...remove it again to check the oil level TIP The engine oil should be between the minimum and maximum level marks 5 Check the dipstick O ring for damage and replace it if neces sary 6 If the engine oil is at or below the minimum level mark remove the engine oil filler cap and then add sufficient oil of the recommended type to raise it to the correct level 7 Check the filler cap O ring for damage and...

Page 73: ...bolt and then pull the shift arm off the shift shaft TIP If necessary disconnect the shift switch and connecting rod by loosen ing the bottom nut 7 Remove the fuel tank overflow hose from the guides 8 Remove the oil filter cartridge with an oil filter wrench 1 Engine oil drain bolt 2 Gasket 1 2 1 Shift arm 2 Shift arm bolt 3 Oil filter cartridge 4 Guide 5 Fuel tank overflow hose 3 4 5 2 1 1 Shift ...

Page 74: ...ing the shift arm bolt then tightening it to the specified torque NOTICE Be sure to align the slot and mark to ensure proper shifting If the slot and mark are not aligned the shift arm will not move cor rectly and you may not be able to shift up or down ECA24140 13 Install the engine oil drain bolt and its new gasket and then tighten the bolt to the specified torque 14 Refill with the specified am...

Page 75: ...ediately turn the engine off and have a Yamaha dealer check the vehicle 18 Turn the engine off and then check the oil level and correct it if necessary 19 Check the dipstick O ring for damage and replace it if neces sary 20 Install the cowlings EAU85450 Why Yamalube YAMALUBE oil is a Genuine YAMAHA Part born of the engineers passion and belief that engine oil is an impor tant liquid engine compone...

Page 76: ...NING Remove only the coolant reservoir cap Never at tempt to remove the radiator cap when the engine is hot EWA15162 5 Add coolant to the maximum level mark NOTICE If coolant is not available use distilled water or soft tap water instead Do not use hard water or salt water since it is harmful to the engine If water has been used instead of coolant replace it with cool ant as soon as possible other...

Page 77: ... Never attempt to remove the radiator cap when the engine is hot EWA10382 EAU36765 Air filter element The air filter element must be replaced at the intervals specified in the periodic maintenance and lubrication chart Have a Yamaha dealer replace the air filter element EAU44735 Checking the engine idling speed Check the engine idling speed and if necessary have it corrected by a Yamaha dealer Eng...

Page 78: ... is cold EAU64412 Tires Tires are the only contact between the vehicle and the road Safety in all con ditions of riding depends on a relatively small area of road contact Therefore it is essential to maintain the tires in good condition at all times and replace them at the appropriate time with the speci fied tires Tire air pressure The tire air pressure should be checked and if necessary adjusted...

Page 79: ...ing the vehi cle with excessively worn tires decreases riding stability and can lead to loss of control The replacement of all wheel and brake related parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience to do so Ride at moderate speeds after changing a tire since the tire surface must first be broken in for it to develop its opt...

Page 80: ...nt air pressure leakage Use only the tire valves and valve cores listed below to avoid tire deflation during a ride After extensive tests only the tires list ed below have been approved for this model by Yamaha WARNING EWA10601 This motorcycle is fitted with super high speed tires Note the following points in order to make the most ef ficient use of these tires Use only the specified replace ment ...

Page 81: ...have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A de formed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life EAU79960 Adjusting the clutch lever free play Measure the ...

Page 82: ...n the adjusting nut in di rection b 5 Tighten the locknut 6 Install the cowling and the panel EAU37914 Checking the brake lever free play There should be no free play at the brake lever end If there is free play have a Yamaha dealer inspect the brake system WARNING EWA14212 A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the h...

Page 83: ... a Yamaha dealer EAU22393 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart EAU36891 Front brake pads Each front brake pad is provided with wear indicators which allows you to check the brake pad wear without hav ing to disassemble the brake To check the brake pad wear check th...

Page 84: ...U40262 Checking the brake fluid level Before riding check that the brake fluid is above the minimum level mark Check the brake fluid level with the top of the reservoir level Replenish the brake fluid if necessary Front brake Rear brake WARNING EWA16011 Improper maintenance can result in loss of braking ability Observe these precautions Insufficient brake fluid may al low air to enter the brake sy...

Page 85: ...ays clean up spilled fluid immediately As the brake pads wear it is normal for the brake fluid level to gradually go down A low brake fluid level may indi cate worn brake pads and or brake system leakage therefore be sure to check the brake pads for wear and the brake system for leakage If the brake fluid level goes down suddenly have a Yamaha dealer check the cause before further riding EAU22734 ...

Page 86: ...y cle and can lead to chain slip page or breakage To prevent this from occurring keep the drive chain slack within the specified limits ECA10572 EAU74260 To adjust the drive chain slack Consult a Yamaha dealer before ad justing the drive chain slack 1 Loosen the axle nut and the lock nut on each side of the swingarm 2 To tighten the drive chain turn the drive chain slack adjusting bolt on each sid...

Page 87: ... wear out especially when riding in dusty or wet areas Service the drive chain as follows NOTICE ECA10584 The drive chain must be lubricated after washing the motorcycle riding in the rain or riding in wet areas 1 Clean the drive chain with kero sene and a small soft brush NOTICE To prevent damaging the O rings do not clean the drive chain with steam cleaners high pressure washers or inap propriat...

Page 88: ...ent unsafe condi tions EWA10712 EAU23115 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addition the cable should be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance chart The throttle cable is equipped with a rubber cover Make sure that the cover is securely installed Even though th...

Page 89: ...edal pivots should be lu bricated if necessary Brake pedal Shift pedal EAU23144 Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Brake lever Clutch lever Recommended lubricant Lithium soap based grease UBN6E2E0 book Page 32 Friday December 7 2018 2 56 PM ...

Page 90: ...k or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control EAUM1653 Lubricating the swingarm piv ots The swingarm pivots must be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Recommended lubricants Brake lever Silicone grease Clutch lever Lithium soap based grease R...

Page 91: ...l times to check if the front fork compresses and re bounds smoothly NOTICE ECA10591 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU23285 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the periodic maintenance and ...

Page 92: ...ins sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prompt medical attention Batteri...

Page 93: ...ll be stored for more than two months check it at least once a month and fully charge it if necessary 3 Fully charge the battery before in stallation NOTICE When install ing the battery be sure to turn the main switch off then con nect the positive lead before connecting the negative lead ECA16842 4 After installation make sure that the battery leads are properly con nected to the battery terminal...

Page 94: ...ection system fuse 3 ABS ECU fuse 4 Terminal fuse 1 for optional equipment 5 Electronic throttle valve fuse 6 Backup fuse for clock and immobilizer sys tem 7 ABS solenoid fuse 8 Spare fuse 2 1 3 4 5 8 6 7 1 Fuse box 2 2 Hazard fuse 3 Headlight fuse 4 Ignition fuse 5 Signaling system fuse 6 Right radiator fan motor fuse 7 Left radiator fan motor fuse 8 Spare fuse 2 1 3 4 5 8 6 7 Specified fuses Mai...

Page 95: ...k the vehicle If the license plate light does not come on check and replace the bulb See page 7 38 NOTICE ECA16581 Do not affix any type of tinted film or stickers to the headlight lens EAU24314 Replacing the license plate light bulb 1 Remove the license plate light unit by removing the screws 2 Remove the license plate light bulb socket together with the bulb by pulling it out 1 Headlight 2 Auxil...

Page 96: ...ring operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to serv...

Page 97: ...iodic maintenance and adjustment 7 40 7 heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or prop erty damage UBN6E2E0 book Page 40 Friday December 7 2018 2 56 PM ...

Page 98: ...e a Yamaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug s Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The battery is good Dry Wet Try star...

Page 99: ...topped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended cool ant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system fo...

Page 100: ...may be sprayed with salt as a de icing method This salt can stay on the roads well into spring so be sure to wash the underside and chassis parts after riding in such areas Genuine Yamaha care and main tenance products are sold under the YAMALUBE brand in many markets worldwide See your Yamaha dealer for addi tional cleaning tips NOTICE ECA26280 Improper cleaning can cause cos metic and mechanical...

Page 101: ...sh for hard to reach places NOTICE Use cold water if the vehicle has been exposed to salt Warm wa ter will increase salt s corrosive properties ECA26301 3 For windshield equipped vehicles Clean the windshield with a soft towel or sponge dampened with water and a pH neutral detergent If necessary use a high quality windshield cleaner or polish for motorcycles NOTICE Never use any strong chemicals t...

Page 102: ...nants left on the brakes or tires can cause loss of control Make sure there is no lubricant or wax on the brakes or tires If necessary wash the tires with warm water and a mild deter gent If necessary clean the brake discs and pads with brake cleaner or acetone Before riding at higher speeds test the vehicle s braking per formance and cornering behav ior EAU83472 Storage Always store the vehicle i...

Page 103: ...his will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder wall with oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10952 e Remove the spark plug cap from the spark plug and then install the spark plug and the spark plug cap 7 Lubricate all con...

Page 104: ... MA Engine oil quantity Oil change 2 40 L 2 54 US qt 2 11 Imp qt With oil filter removal 2 60 L 2 75 US qt 2 29 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator including all routes 2 30 L 2 43 US qt 2 02 Imp qt Fuel Recommended fuel Premium unleaded gasoline E10 acceptable Fuel tank capacity 17 L 4 5 US gal 3 7 Imp gal Fuel reserve amou...

Page 105: ...al disc brake Rear brake Type Hydraulic single disc brake Front suspension Type Telescopic fork Rear suspension Type Swingarm link suspension Electrical system System voltage 12 V Battery Model YTZ7S Voltage capacity 12 V 6 0 Ah 10 HR Bulb wattage Headlight LED Brake tail light LED Front turn signal light LED Rear turn signal light LED Auxiliary light LED License plate light 5 0 W UBN6E2E0 book Pa...

Page 106: ...AL NUMBER MODEL LABEL INFORMATION EAU26401 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26442 Engine serial number The engine serial num...

Page 107: ...and for research statisti cal analysis and development purpos es Although the sensors and recorded data will vary by model the main data points are Vehicle status and engine perfor mance data Fuel injection and emission relat ed data This data will be uploaded only when a special Yamaha diagnostic tool is at tached to the vehicle such as when maintenance checks or service proce dures are performed...

Page 108: ...ces related to the han dling of vehicle data Even in this case Yamaha will require the contractor to properly handle the vehicle data we provided and Yamaha will appropriate ly manage the data With the consent of the vehicle owner Where obligated by law For use by Yamaha in litigation When the data is not related to an individual vehicle nor owner UBN6E2E0 book Page 3 Friday December 7 2018 2 56 P...

Page 109: ...rear brake pads checking 7 26 Front fork adjusting 4 24 Front fork checking 7 34 Fuel 4 19 Fuel consumption tips for reducing 6 3 Fuel level warning light 4 6 Fuel tank cap 4 19 Fuel tank overflow hose 4 21 Fuses replacing 7 36 H Handlebar switches 4 3 Hazard switch 4 4 High beam indicator light 4 5 Horn switch 4 4 I Identification numbers 10 1 Ignition circuit cut off system 4 30 Immobilizer syst...

Page 110: ... 7 21 Tool kit 7 2 Traction control system 3 2 Traction control system indicator light 4 7 Traction control system switch 4 4 Troubleshooting 7 39 Troubleshooting chart 7 41 Turn signal indicator light 4 5 Turn signal switch 4 4 V Valve clearance 7 21 Vehicle identification number 10 1 Vehicle lights 7 38 W Wheel bearings checking 7 35 Wheels 7 24 Y Yamalube 7 18 UBN6E2E0 book Page 2 Friday Decemb...

Page 111: ...UBN6E2E0 book Page 3 Friday December 7 2018 2 56 PM ...

Page 112: ...DIC183 PRINTED ON RECYCLED PAPER Original instructions PRINTED IN JAPAN 2018 12 0 6 1 CR E ...

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