Yamaha R15M Owner'S Manual Download | Manualshive

Page: 71 / 100

background image

Perio

d

ic maintenance an

d

a

d

justment

8-17

8

EAU21963

Cast wheels

To maximize the performance, durabil-
ity, and safe operation of your vehicle,
note the following points regarding the
specified wheels.



The wheel rims should be
checked for cracks, bends, warp-
age or other damage before each
ride. If any damage is found, have
a Yamaha dealer replace the
wheel. Do not attempt even the
smallest repair to the wheel. A de-
formed or cracked wheel must be
replaced.



The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in
poor performance, adverse han-
dling characteristics, and a short-
ened tire life.

EAU22047

A

d

justin

g

the clutch lever free

play

Measure the clutch lever free play as
shown.

Periodically check the clutch lever free
play and, if necessary, adjust it as fol-
lows.

1. Slide the rubber cover back at the

clutch lever.

2. Loosen the locknut.

3. To increase the clutch lever free

play, turn the clutch lever free play
adjusting bolt in direction (a). To
decrease the clutch lever free
play, turn the adjusting bolt in di-
rection (b).

TIP

If the specified clutch lever free play
could be obtained as described above,
skip steps 4–7.

4. Fully turn the adjusting bolt at the

clutch lever in direction (a) to loos-
en the clutch cable.

5. Loosen the locknut at the crank-

case.

1. Rubber cover
2. Clutch lever free play adjusting bolt
3. Locknut
4. Clutch lever free play

Clutch lever free play:

10.0–15.0 mm (0.39–0.59 in)

1

2

3

4

ZAUE4482

(a)

(b)

1. Locknut
2. Clutch lever free play adjusting nut

1

2

(a)

(b)

UBNCEZE0.book Page 17 Monday, September 20, 2021 12:45 PM

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Summary of Contents for R15M

Page 1: ...DIC183 OWNER S MANUAL YZF155D A Read this manual carefully before operating this vehicle BNC F8199 EZ English E ...

Page 2: ...EAU46094 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold UBNCEZE0 book Page 1 Monday September 20 2021 12 45 PM ...

Page 3: ... In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent...

Page 4: ...ial personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOT...

Page 5: ...donesia Motor Manufacturing 1st edition January 2022 All rights reserved Any reprinting or unauthorized use without the written permission of PT Yamaha Indonesia Motor Manufac turing is expressly prohibited Printed in Indonesia UBNCEZE0 book Page 2 Monday September 20 2021 12 45 PM ...

Page 6: ...fuel consumption 7 3 Parking 7 4 Periodic maintenance and adjustment 8 1 Tool kit 8 1 Periodic maintenance chart for the emission control system 8 2 General maintenance and lubrication chart 8 3 Removing and installing the cowling 8 7 Checking the spark plug 8 8 Engine oil and oil filter element 8 9 Why Yamalube 8 11 Coolant 8 12 Air filter element and check hose 8 13 Checking the engine idling sp...

Page 7: ...8 29 Replacing a turn signal light bulb 8 30 Replacing a license plate light bulb 8 30 Supporting the motorcycle 8 31 Front wheel 8 31 Rear wheel 8 31 Troubleshooting 8 32 Troubleshooting chart 8 33 Motorcycle care and storage 9 1 Matte color caution 9 1 Care 9 1 Storage 9 3 Specifications 10 1 Consumer information 11 1 Identification numbers 11 1 Vehicle data recording 11 2 Index 12 1 UBNCEZE0 bo...

Page 8: ...icle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 1 2 3 UBNCEZE0 book Page 1 Monday September 20 2021 12 45 PM ...

Page 9: ...Location of important labels 1 2 1 100kPa 1bar kPa psi kPa psi 225 33 250 36 225 33 250 36 BJ2 F1668 00 2 1 ู 2PL F1568 01 3 B98 F815P 00 ู UBNCEZE0 book Page 2 Monday September 20 2021 12 45 PM ...

Page 10: ... Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 6 1 for a list of pre operation checks This motorcycle is designed to carry the operator and a passen ger The failure of motorists to detect and recognize...

Page 11: ...main tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This motorcycle is designed for on road use only It is not s...

Page 12: ...e is changed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accessories and cargo mus...

Page 13: ...ange any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per formance of your motorcycle Caref...

Page 14: ...are attached to solid parts of the mo torcycle such as the frame or up per front fork triple clamp and not for example to rubber mounted handlebars or turn signals or parts that could break Choose the location for the straps carefully so the straps will not rub against painted surfaces during transport The suspension should be com pressed somewhat by the tie downs if possible so that the mo torcyc...

Page 15: ...ty of fatalities from motorcycle or scooter accidents are the result of head injuries The use of a safety hel met is the single most critical factor in the prevention or reduction of head in juries Always select an approved motorcy cle helmet Pay attention to the following when choosing a motorcycle helmet The helmet must meet the safety standard TIS The helmet size must match the size of the ride...

Page 16: ...ormation 2 7 2 Full type use only for riding at low to mid range speeds Full face type use for riding at mid range to high speeds ZAUU0004 ZAUU0005 ZAUU0006 UBNCEZE0 book Page 7 Monday September 20 2021 12 45 PM ...

Page 17: ...1 Headlight page 8 29 2 Auxiliary light page 8 29 3 Fuel tank cap page 5 20 4 Air filter page 8 13 5 Battery page 8 27 6 Fuse page 8 29 7 Tool kit page 8 1 8 Sidestand page 5 25 9 Shift pedal page 5 18 UBNCEZE0 book Page 1 Monday September 20 2021 12 45 PM ...

Page 18: ... page 8 30 2 Tail brake light 3 Front brake fluid reservoir page 8 20 4 Front turn signal light page 8 30 5 Engine oil filter element page 8 9 6 Dipstick page 8 9 7 Brake pedal page 5 19 8 Rear brake fluid reservoir page 8 20 UBNCEZE0 book Page 2 Monday September 20 2021 12 45 PM ...

Page 19: ...1 Clutch lever page 5 17 2 Left handlebar switches page 5 16 3 Multi function meter unit 4 Main switch steering lock page 5 1 5 Right handlebar switches page 5 16 6 Throttle grip page 8 14 7 Brake lever page 5 18 UBNCEZE0 book Page 3 Monday September 20 2021 12 45 PM ...

Page 20: ...the Yamaha Motorcycle Connect smartphone app With this connection notifications from SNS social network service apps in coming phone calls and missed calls are signaled to you and the battery level of your smartphone is displayed The Yamaha Motorcycle Connect app also provides other information such as your last parking location etc WARNING EWAN0070 Always stop the vehicle before operating your sm...

Page 21: ... time the vehicle is turned on and the Yamaha Motorcycle Connect app is active the connection will be automatically established Only one smartphone can be con nected to the CCU at one time If more than one phone has been registered in the CCU then the first phone within reach will be connected 5 Install the CCU in its original posi tion and then install the passenger seat 1 CCU Communication Contr...

Page 22: ...he key is turned to The fuel pump can be heard when the key is turned to EAU76120 off All electrical systems are off The key can be removed WARNING EWA15351 Never turn the key to or while the vehicle is moving Other wise the electrical systems will be switched off which may result in loss of control or an accident EAU76130 lock The steering is locked and all electrical systems are off The key can ...

Page 23: ...the keyhole shutter receptacle as shown and then turn the key to the right to open the keyhole shutter To close the keyhole shutter Insert the keyhole shutter key into the keyhole shutter receptacle as shown and then turn the key to the left to close the keyhole shutter 1 Keyhole shutter key 2 Main switch steering lock key 2 1 UBNCEZE0 book Page 2 Monday September 20 2021 12 45 PM ...

Page 24: ...e NOTICE ECA10022 Do not continue to operate the en gine if it is overheating EAU73172 Engine trouble warning light This warning light comes on if a prob lem is detected in the engine or other vehicle control system If this occurs have a Yamaha dealer check the on board diagnostic system TIP When the vehicle is turned on the light will come on for a few seconds and then go off If the light does no...

Page 25: ... then go off If the light does not come on or if the light remains on have a Yamaha dealer check vehicle EAU92970 Shift timing indicator light This indicator light can be set to come on and go off at select engine speeds TIP When the vehicle is turned on the light should flash and then go off If the light does not flash or if the light remains on have a Yamaha dealer check the vehicle EAUN2781 Inc...

Page 26: ...ndicator which can be turned on or off NOTICE ECA23050 Do not operate the engine in the ta chometer high r min zone High r min zone 11000 r min and above 1 Transmission gear display 2 Display in STREET MODE 3 Quick shifter indicator light 4 VVA variable valve actuation indicator 5 Yamaha Motorcycle Connect icon 6 Smartphone battery level meter 7 Clock 8 Tachometer 9 Speedometer 10 Fuel meter 11 In...

Page 27: ...mission gear display This shows which gear the transmis sion is in This model has 6 gears and a neutral position The neutral position is indicated by the neutral indicator light and by the transmission gear display Revolution peak hold indicator This small bar momentarily appears within the tachometer to mark the most recent peak engine speed from 7000 r min It can be turned on off in the menu mod...

Page 28: ...RIP F and the two AVG items can be individually reset FASTEST and LATEST are reset simultaneously The fuel reserve tripmeter TRIP F will only be available when active due to low fuel level The display items are grouped into 2 separate displays The upper display is controlled using the TRIP switch and the lower display is controlled using the INFO switch STREET MODE Pressing the TRIP or INFO switch...

Page 29: ... and TRIP 2 will reset to 0 and begin counting again after 9999 9 has been reached Fuel reserve tripmeter When the fuel tank reserve level has been reached TRIP F appears auto matically and begins recording dis tance traveled from that point Press and hold long push the TRIP switch while TRIP F is displayed to re set the tripmeter after refueling TIP After refueling and traveling 5 km 3 mi TRIP F ...

Page 30: ...les the current fuel consumption will display in MPG TIP After resetting the average fuel con sumption display _ _ _ will be shown until the vehicle has traveled 1 km 1 mi Average speed Shows the average speed travelled since last reset TIP After resetting the average speed dis play 0 km h 0 MPH will be shown un til the vehicle has traveled for approx 10 seconds 1 Current fuel consumption GEAR STR...

Page 31: ...f the Stop Run Start switch is set to _ _ _ is displayed Coolant temperature The coolant temperature is displayed from 30 C 22 F to 114 C 237 F in 1 C 1 F increments TIP If the vehicle coolant temperature is below 30 C 22 F the cool ant temperature display will lock If the vehicle coolant temperature is above 114 C 237 F the cool ant temperature display will read Hi 1 Traction control system displ...

Page 32: ... mode Lap timer To use the lap timer 1 Enter TRACK mode The lap timer is now in standby mode 2 Press the PASS switch to start the timer 3 Press the PASS switch again to count each lap and reset the lap timer 1 Track Mode display GEAR STREET App km h km x1000r min E E F F ODO 1 ZAUE4524 1 Current lap time 1 Fastest lap time LATEST LAP TRACK GEAR App km h x1000r min E F ZAUE4525 1 FASTEST LAP TRACK ...

Page 33: ... val ues upward increase Briefly press the TRIP switch short push to cycle backward in the menus and adjust settings val ues downward decrease Press and hold the TRIP INFO switch either side of the switch for 1 second long push to select a menu item or confirm a setting Use the EXIT option of the main menu to return to the main display screen TIP Should vehicle motion be detected the menu mode wil...

Page 34: ... ed by a segmented bar at the bottom of the screen TIP The screen brightness will adjust as the levels are changed in this menu MESSAGE A 6 digit message appears on the bot tom information display when the main switch is turned on The default mes sage is 000000 Customize the mes sage one digit at time with this module Change the flashing digits value in the following order 1 Menu mode display km h...

Page 35: ... shine solid without flash ing when the final set r min is reached TYPE 2 causes the shift indicator lights to flash when the final set r min is reached OFF disables the shift indicator light TIP The shift indicator lights will come on off and flash as the settings are ad justed RPM This module allows the r min range of the shift indicator lights to be adjusted in increments of 200 r min The value...

Page 36: ...rks the most recent maximum engine r min on the tachometer It can be turned ON OFF in this module UNIT This module has 3 sub menus and an exit to main menu option SPEED FUEL CONSUMP TION TEMPERATURE EXIT Long push the TRIP INFO switch to enter a sub module SPEED The speed measurement units can be changed between km h and MPH The selected unit type will flash FUEL CONSUMPTION If the speed measureme...

Page 37: ...PASS while the headlights are on low beam EAU12461 Turn signal switch To signal a right hand turn push this switch to To signal a left hand turn push this switch to When released the switch returns to the cen ter position To cancel the turn signal lights push the switch in after it has re turned to the center position EAU12501 Horn switch Press this switch to sound the horn EAU69960 Stop Run Start...

Page 38: ...OFF NOTICE ECA10062 Do not use the hazard lights for an extended length of time with the en gine not running otherwise the bat tery may discharge EAU78491 TRIP INFO switch This switch is used to make setting and display changes in the multi function meter unit To use the TRIP switch move the TRIP INFO switch in direction a To use the INFO switch move the TRIP INFO switch in direction b EAU31642 Cl...

Page 39: ...hen the shift switch de tects motion in the shift pedal page 5 18 engine power and drive torque are momentarily adjusted to allow the upshift to occur TIP The quick shifter operates when traveling at least 20 km h with an engine speed of 2000 r min or higher and only when accelerat ing It does not operate when the clutch lever is pulled EAU12892 Brake lever The brake lever is located on the right ...

Page 40: ...r gravel roads the brak ing distance may be longer with the ABS than without The ABS is monitored by an ECU which will revert the system to conven tional braking if a malfunction occurs TIP The ABS performs a self diagnos tic test each time the vehicle first starts off after the key is turned to ON and the vehicle has traveled at a speed of 10 km h 6 mi h or higher During this test a click ing noi...

Page 41: ... the original position and then re move it 3 Close the lock cover TIP The fuel tank cap cannot be installed unless the key is in the lock In addi tion the key cannot be removed if the cap is not properly installed and locked WARNING EWA11142 Make sure that the fuel tank cap is properly installed before riding Leaking fuel is a fire hazard 1 Front wheel sensor 2 Front wheel sensor rotor 1 Rear whee...

Page 42: ...ely wipe off spilled fuel with a clean dry soft cloth since fuel may deteriorate painted surfaces or plastic parts ECA10072 4 Be sure to securely close the fuel tank cap WARNING EWA15152 Gasoline is poisonous and can cause injury or death Handle gaso line with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gas oline vapor or get some gasoline in your eye...

Page 43: ...tem has cooled down before doing any maintenance work Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat EAU83851 Seats Passenger seat To remove the passenger seat 1 Insert the key into the seat lock and then turn it counterclockwise 2 While holding the key in that posi tion lift the rear of the passenger seat and pull it backward To install the passen...

Page 44: ...it To install the rider seat 1 Fit the slot in the seat onto the pro jection on the frame cross mem ber as shown and then place the seat in the original position 2 Install the bolts with the hexagon wrench 3 Insert the hexagon wrench back into its holder on the passenger seat 4 Install the passenger seat 1 Rider seat cover 1 1 Hexagon wrench 1 Bolt 2 Quick fastener 1 ZAUE4542 1 2 1 Projection 2 Se...

Page 45: ... helmet to a helmet hold er and then securely install the passenger seat WARNING Nev er ride with a helmet attached to the helmet holder since the hel met may hit objects causing loss of control and possibly an accident EWA10162 To release a helmet from a helmet holder Remove the passenger seat remove the helmet from the helmet holder and then install the seat 1 Rider seat cover 1 1 Helmet holder ...

Page 46: ...vehicle upright WARNING EWA14191 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control EAUN3580 Starting circuit cut off system This system prevents in gear engine starts unless the clutch lever is pulled Periodical...

Page 47: ...d not be ridden until checked by a Yamaha dealer 5 Turn the engine off 6 Shift the transmission into gear 7 Keep the clutch lever pulled 8 Push the Stop Run Start switch to Does the engine start The clutch switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer NO YES The system is OK The motorcycle can be ridden YES NO If a malfunction is noted hav...

Page 48: ... dealer Before using this vehicle check the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage 5 21 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 8 9 Coolant Check coolant level in reservoir If necessary add recommended coolant to specified level Check cooling ...

Page 49: ...free play and lubricate ca ble end and grip housing 8 14 8 24 Control cables Make sure that operation is smooth Lubricate cable ends if necessary 8 23 Drive chain Check chain slack Adjust if necessary Check chain condition Lubricate if necessary 8 21 8 23 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 8 15 8 17 Brake and shift pedals ...

Page 50: ...ssis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary ITEM CHECKS PAGE UBNCEZE0 book Page 3 Monday September 20 2021 12 45 PM ...

Page 51: ... first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU17104 0 1000 km 0 600 mi Avoid prolonged operation above 5000 r min NOTICE After 1000 km 600 mi of operation the engine oil must be changed and the oil ...

Page 52: ... started The ABS warning light should come on and stay on until the ve hicle reaches a speed of 10 km h NOTICE ECA24110 If a warning or indicator light does not work as described above have a Yamaha dealer check the vehicle 3 Shift the transmission into the neutral position 4 Start the engine by pushing the Stop Run Start switch 5 Release the Stop Run Start switch when the engine starts or after 5...

Page 53: ...ow the motorcycle for long distances The transmission is properly lu bricated only when the engine is running Inadequate lubrication may damage the transmission Except when using the quick shifter always pull the clutch le ver when changing gears to avoid damaging the engine transmission and drivetrain EAU16811 Tips for reducing fuel con sumption Fuel consumption depends largely on your riding sty...

Page 54: ...exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire UBNCEZE0 book Page 4 Monday September 20 2021 12 45 PM ...

Page 55: ...123 Turn off the engine when performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 3 for more in formation about carbon monox ide WARNING EWA...

Page 56: ...tem NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING whichever comes first ANNUAL CHECK 1000 km or 2 months 4000 km or 6 months 8000 km or 10 months 12000 km or 14 months 16000 km or 18 months 1 Fuel line Check fuel hoses for cracks or damage 2 Fuel filter Check condition Replace if necessary Every 12000 km 7500 mi 3 Spark plug Check condition Clean and regap Replace Every 8000 km 5000 mi 4 Valve...

Page 57: ...ir filter element Clean Replace Every 12000 km 7500 mi 3 Battery Check voltage Charge if necessary 4 Clutch Check operation Adjust 5 Front brake Check operation fluid level and vehicle for fluid leakage Replace brake pads Whenever worn to the limit 6 Rear brake Check operation fluid level and vehicle for fluid leakage Replace brake pads Whenever worn to the limit 7 Brake hose Check for cracks or d...

Page 58: ...0 km 600 mi and after washing the motorcycle riding in the rain or riding in wet areas 14 Steering bearings Check bearing play and steering for roughness Lubricate with lithium soap based grease Every 24000 km 14000 mi 15 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 16 Brake lever pivot shaft Lubricate with silicone grease 17 Brake pedal pivot shaft Lubricate w...

Page 59: ...ber for oil leakage 23 Engine oil Change Check oil level and vehicle for oil leakage 24 Engine oil filter ele ment Replace 25 Cooling system Check coolant level and vehicle for coolant leakage Change coolant Every 3 years 26 Front and rear brake switches Check operation 27 Moving parts and cables Lubricate NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING whichever comes first ANNUAL CHECK 1000 km...

Page 60: ...nd change the brake fluid Replace the brake hoses every four years and if cracked or damaged 28 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip housing 29 Lights signals and switches Check operation Adjust headlight beam NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING whichever comes first ANNUAL CHECK 1000 km or 2 months 4000 km or 6 ...

Page 61: ...en ers then take the cowling off TIP The quick fasteners are removed by pushing in the center pin and then pull ing the fastener out To install the cowling Place the cowling in the original posi tion then install the quick fasteners and screws TIP The quick fasteners are installed by pushing out the center pin inserting the fastener into the cowling and then pushing the center pin flush with the f...

Page 62: ...attempt to diagnose such problems yourself Instead have a Yamaha deal er check the vehicle If the spark plug shows signs of elec trode erosion and excessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean the surface of the spark plug gasket and its matin...

Page 63: ...l you know that the en gine oil level is sufficient ECA10012 TIP The engine oil should be between the minimum and maximum level marks 4 If the engine oil is below the mini mum level mark add sufficient oil of the recommended type to raise it to the correct level 5 Install and tighten the oil filler cap To change the engine oil with or without oil filter element replace ment 1 Start the engine warm...

Page 64: ...ine oil strainer com pression spring O ring and the engine oil drain bolt and then tighten it to the specified torque NOTICE Before installing the engine oil drain bolt do not for get to install the O ring com pression spring and oil strainer in position ECA10422 1 Engine oil drain bolt 2 O ring 3 Compression spring 4 Strainer 5 Oil pan ZAUE4552 5 1 2 3 4 1 Bolt 2 Oil filter element cover 1 Oil fi...

Page 65: ...EAU85450 Why Yamalube YAMALUBE oil is a Genuine YAMAHA Part born of the engineers passion and belief that engine oil is an impor tant liquid engine component We form teams of specialists in the fields of me chanical engineering chemistry elec tronics and track testing and have them develop the engine together with the oil it will use Yamalube oils take full advantage of the base oil s qualities an...

Page 66: ...r TIP The coolant should be between the minimum and maximum level marks 5 If the coolant is at or below the minimum level mark remove the coolant reservoir cap 6 Add coolant to the maximum level mark and then install the coolant reservoir cap WARNING Re move only the coolant reservoir cap Never attempt to remove the radiator cap when the en gine is hot EWA15162 NOTICE If coolant is not available u...

Page 67: ...170 Air filter element and check hose The air filter element should be cleaned or replaced by a Yamaha dealer at the intervals specified in the periodic main tenance chart Have the air filter ele ment serviced more frequently if you often ride in wet or dusty areas In ad dition the air filter check hose should be regularly checked and cleaned if necessary To clean the air filter check hose 1 Check...

Page 68: ...he engine idling speed must be cor rectly adjusted before checking and adjusting the throttle grip free play 1 Loosen the locknut 2 To increase the throttle grip free play turn the throttle grip free play adjusting nut in direction a To decrease the throttle grip free play turn the adjusting nut in di rection b 3 Tighten the locknut Engine idling speed 1300 1500 r min 1 Throttle grip free play Thr...

Page 69: ...peci fied tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10504 Operation of this vehicle with im proper tire pressure may cause se vere injury or death from loss of control The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature The tire air pressure ...

Page 70: ...l characteristics Tire information This model is equipped with tubeless tires and tire air valves Tires age even if they have not been used or have only been used occasion ally Cracking of the tread and sidewall rubber sometimes accompanied by carcass deformation is an evidence of ageing Old and aged tires shall be checked by tire specialists to ascertain their suitability for further use WARNING ...

Page 71: ...ee play Measure the clutch lever free play as shown Periodically check the clutch lever free play and if necessary adjust it as fol lows 1 Slide the rubber cover back at the clutch lever 2 Loosen the locknut 3 To increase the clutch lever free play turn the clutch lever free play adjusting bolt in direction a To decrease the clutch lever free play turn the adjusting bolt in di rection b TIP If the...

Page 72: ...ng the brake lever free play There should be no free play at the brake lever end If there is free play have a Yamaha dealer inspect the brake system WARNING EWA14212 A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hydraulic system have a Yamaha dealer bleed the system be fore operating the vehicle Air in the hydraulic syst...

Page 73: ...grooves which allow you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indicator grooves have almost disap peared have a Yamaha dealer replace the brake pads as a set EAU36721 Rear brake pads Each rear brake pad is provided with wear indicator grooves which allow yo...

Page 74: ...same type of brake fluid Adding a brake fluid other than DOT 4 may result in a harmful chemical reaction Be careful that water or dust does not enter the brake fluid reservoir when refilling Water will significantly lower the boil ing point of the fluid and may re sult in vapor lock and dirt may clog the ABS hydraulic unit valves NOTICE ECA17641 Brake fluid may damage painted surfaces or plastic p...

Page 75: ...ry four years and whenever it is damaged or leaking EAU22762 Drive chain slack The drive chain slack should be checked before each ride and adjusted if necessary EAUE1414 To check the drive chain slack 1 Support the motorcycle according to the procedure on page 8 31 TIP When checking and adjusting the drive chain slack there should be no weight on the motorcycle 2 Shift the transmission into the n...

Page 76: ...side of the swingarm in di rection a To loosen the drive chain turn the adjusting bolt on each side of the swingarm in di rection b and then push the rear wheel forward TIP Using the alignment marks on each side of the swingarm make sure that both drive chain pullers are in the same position for proper wheel alignment 3 Tighten the axle nut then the lock nuts to their specified torques 4 Make sure...

Page 77: ...hain NOTICE To pre vent damaging the O rings do not clean the drive chain with steam cleaners high pressure washers or inappropriate sol vents ECA11122 3 Thoroughly lubricate the drive chain with a special O ring chain lubricant EAUE1151 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the ca ble ends sho...

Page 78: ... Even though the cover is installed correctly it does not completely protect the cable from wa ter entry Therefore use care not to pour water directly onto the cover or cable when washing the vehicle If the cable or cover becomes dirty wipe clean with a moist cloth EAU44276 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals should be checked before each...

Page 79: ...ch ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary WARNING EWA10732 If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control ZAUE4493 STOP STOP RUN START START ZAUE4494 Recommended lubricants Brake ...

Page 80: ...inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10752 2 While applying the front brake push down hard on the handle bars several times to check if the front fork compresses and re bounds smooth...

Page 81: ...the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAU50583 Battery The battery is located under the rider seat It is a VRLA valve regulated lead acid battery There is no need to check ...

Page 82: ...ies NOTICE ECA16522 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery be sure to turn the main s...

Page 83: ...heck if the device operates 4 If the fuse immediately blows again have a Yamaha dealer check the electrical system EAUN2261 Vehicle lights This model is equipped with LED lights for headlights auxiliary lights and brake tail light If a light does not come on check the fuse and then have a Yamaha dealer check the vehicle NOTICE ECA16581 Do not affix any type of tinted film or stickers to the headli...

Page 84: ...ise the lens may break ECA11192 EAUE3370 Replacing a license plate light bulb 1 Remove the screw 2 Remove the license plate light bulb socket together with the bulb by pulling it out 3 Remove the burnt out bulb by pulling it out 4 Insert a new bulb into the socket 5 Install the socket together with the bulb by pushing it in 6 Place the license plate light unit in the original position and then in ...

Page 85: ...at are part of the anti lock brake sys tem To prevent ABS malfunction due to wheel damage or improper installa tion Yamaha recommends the wheel be professionally serviced WARNING EWAE0050 Have a Yamaha dealer remove and install the wheel EAUE3900 Rear wheel The rear wheel contains components that are part of the anti lock brake sys tem To prevent ABS malfunction due to wheel damage or improper ins...

Page 86: ...ire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills WARNING EWA15142 When checking the fuel system do not smoke and mak...

Page 87: ...a Yamaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug s Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The battery is good Dry Wet Try starti...

Page 88: ...pped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended cool ant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system for ...

Page 89: ... tenance products are sold under the YAMALUBE brand in many markets worldwide See your Yamaha dealer for addi tional cleaning tips NOTICE ECA26280 Improper cleaning can cause cos metic and mechanical damage Do not use high pressure washers or steam jet cleaners Excessive water pressure may cause wa ter seepage and deterioration of wheel bearings brakes trans mission seals and electrical de vices A...

Page 90: ...ld with a soft towel or sponge dampened with water and a pH neutral detergent If necessary use a high quality windshield cleaner or polish for motorcycles NOTICE Never use any strong chemicals to clean the windshield Additionally some cleaning compounds for plastic may scratch the wind shield so be sure to test all cleaning products before gen eral application ECA26310 4 Rinse off thoroughly with ...

Page 91: ...kes or tires If necessary wash the tires with warm water and a mild deter gent If necessary clean the brake discs and pads with brake cleaner or acetone Before riding at higher speeds test the vehicle s braking per formance and cornering behav ior EAU83472 Storage Always store the vehicle in a cool dry place If necessary protect it against dust with a porous cover Be sure the engine and the exhaus...

Page 92: ...s will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder wall with oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10952 e Remove the spark plug cap from the spark plug and then install the spark plug and the spark plug cap 7 Lubricate all contr...

Page 93: ... MA Engine oil quantity Oil change 0 85 L 0 90 US qt 0 75 Imp qt With oil filter removal 0 95 L 1 00 US qt 0 84 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 15 L 0 16 US qt 0 13 Imp qt Radiator including all routes 0 49 L 0 52 US qt 0 43 Imp qt Fuel Recommended fuel Unleaded gasoline E10 to E20 only Octane number RON 90 Fuel tank capacity 11 L 2 9 US gal 2 4 Imp gal Fue...

Page 94: ...c brake Front suspension Type Telescopic fork Rear suspension Type Swingarm link suspension Electrical system System voltage 12 V Battery Model YTZ6V Voltage capacity 12 V 5 0 Ah 10 HR Bulb wattage Headlight LED Brake tail light LED Front turn signal light 10 0 W Rear turn signal light 10 0 W Auxiliary light LED License plate light 5 0 W UBNCEZE0 book Page 2 Monday September 20 2021 12 45 PM ...

Page 95: ...6401 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26442 Engine serial number The engine serial number is stamped into the crankcase 1 Ve...

Page 96: ...ched to the vehicle such as when maintenance checks or service proce dures are performed Yamaha will not disclose this data to a third party except in the following cas es In addition Yamaha may provide vehicle data to a contractor in order to outsource services related to the han dling of vehicle data Even in this case Yamaha will require the contractor to properly handle the vehicle data we prov...

Page 97: ...ecking 8 26 Fuel 5 21 Fuel consumption tips for reducing 7 3 Fuel tank cap 5 20 Fuses replacing 8 29 H Handlebar switches 5 16 Hazard lights switch 5 17 Helmet holders 5 24 Helmets 2 6 High beam indicator light 5 3 Horn switch 5 16 I Identification numbers 11 1 Incoming call indicator light 5 4 Incoming notification indicator light 5 4 Indicator lights and warning lights 5 3 K Keyhole shutter 5 2 ...

Page 98: ...roubleshooting 8 32 Troubleshooting chart 8 33 Turn signal indicator lights 5 3 Turn signal light bulb replacing 8 30 Turn signal switch 5 16 V Valve clearance 8 15 Vehicle identification number 11 1 Vehicle lights 8 29 W Wheel bearings checking 8 27 Wheel front 8 31 Wheel rear 8 31 Wheels 8 17 Y Yamaha Motorcycle Connect icon 5 6 Yamalube 8 11 UBNCEZE0 book Page 2 Monday September 20 2021 12 45 P...

Page 99: ...UBNCEZE0 book Page 3 Monday September 20 2021 12 45 PM ...

Page 100: ...DIC183 PRINTED IN INDONESIA 2022 01 Yamaha Motorcycle Connect ...

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