Yamaha MT-07M 2015 Owner'S Manual Download

Page: 60 / 110

Perio

ic maintenance an

justment

7-7

EAU18681

TIP



Air filter

• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-

pressed air to avoid damaging it.

• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.



Hydraulic brake service

• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake

fluid.

• Replace the brake hoses every four years and if cracked or damaged.

U1WS2AE0.book Page 7 Monday, December 7, 2015 2:00 PM

Summary of Contents for MT-07M 2015

Page 1: ...DIC183 MT07G MT07AG OWNER S MANUAL Read this manual carefully before operating this vehicle 1WS 28199 2A English E...

Page 2: ...EAU46091 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold U1WS2AE0 book Page 1 Monday December 7 2015 2 00 PM...

Page 3: ...ury In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yam...

Page 4: ...tial personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or...

Page 5: ...NUAL 2015 by Yamaha Motor Co Ltd 1st edition November 2015 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed...

Page 6: ...and adjustment 7 1 Owner s tool kit 7 2 Periodic maintenance chart for the emission control system 7 3 General maintenance and lubrication chart 7 4 Checking the spark plugs 7 8 Engine oil and oil fi...

Page 7: ...ht bulb 7 36 Supporting the motorcycle 7 36 Front wheel for non ABS models 7 37 Rear wheel for non ABS models 7 38 Troubleshooting 7 41 Troubleshooting charts 7 42 Motorcycle care and storage 8 1 Matt...

Page 8: ...le They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is a...

Page 9: ...ANUAL AND ALL LABELS ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing 1TP 2118K A1 4AA 22259 40 STATIONARY NOISE TEST INFORMATION TESTED 90 dB A AT 4000 r min SILENCING...

Page 10: ...tant labels 1 3 1 1XB 2811P 00 E13 39R 00 9640 41R 04 9593 53R 01 0716 78R 03 5068 1WS 2811P 10 E13 39R 00 9639 41R 04 9604 53R 01 0716 78R 03 5068 5 MT07AG 5 MT07G U1WS2AE0 book Page 3 Monday Decembe...

Page 11: ...u Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibili...

Page 12: ...main tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry...

Page 13: ...d To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along...

Page 14: ...hange any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep...

Page 15: ...struc tions before transporting the motorcy cle in another vehicle Remove all loose items from the motorcycle Check that the fuel cock if equipped is in the OFF position and that there are no fuel lea...

Page 16: ...ment page 4 22 3 Owner s tool kit page 7 2 4 Shift pedal page 4 14 5 Engine oil filler cap page 7 9 6 Engine oil drain bolt page 7 9 7 Engine oil level check window page 7 9 8 Engine oil filter cartri...

Page 17: ...Shock absorber assembly spring preload adjusting ring page 4 23 4 Fuel tank cap page 4 16 5 Headlight page 7 32 6 Coolant drain bolt page 7 12 7 Brake pedal page 4 15 8 Rear brake light switch page 7...

Page 18: ...4 2 Left handlebar switches page 4 13 3 Multi function meter unit page 4 6 4 Main switch steering lock page 4 2 5 Front brake fluid reservoir page 7 21 6 Right handlebar switches page 4 13 7 Throttle...

Page 19: ...IATELY IF IT IS LOST If the code re reg istering key is lost registering new codes in the standard keys is impossible The standard keys can still be used to start the vehicle however if code re regist...

Page 20: ...and only use it for code re registering EAU38531 ON All electrical circuits are supplied with power the meter lighting taillight li cense plate light and auxiliary light come on and the engine can be...

Page 21: ...ng the handlebars back to the right slight ly To unlock the steering From the LOCK position push the key and turn it to OFF EAU59680 Parking The hazard lights and turn signal lights can be turned on b...

Page 22: ...is running stop the en gine immediately and check oil level If the oil level is below the minimum level add sufficient oil of the recom mended type to raise it up to the cor rect level If the oil pres...

Page 23: ...ally when the key is turned to ON or if the warning light remains on have a Yamaha dealer check the electrical circuit TIP This warning light will come on when the key is turned to ON and the start sw...

Page 24: ...immobi lizer system is still enabled The electrical circuit of the indicator light can be checked by turning the key to ON The indicator light should come on for a few seconds and then go off If the i...

Page 25: ...rol mode or when displaying the clock the key must be turned to ON before you can use the left and right set buttons to adjust the multi function meter Speedometer The speedometer shows the vehicle s...

Page 26: ...of fuel in the fuel tank The display seg ments of the fuel meter disappear from F full towards E empty as the fuel level decreases When the last seg ment of the fuel meter and the fuel level warning...

Page 27: ...ometer ODO tripmeters TRIP 1 and TRIP 2 in stantaneous fuel consumption km L or L 100 km average fuel consump tion AVE_ _ _ km L or AVE_ _ _ L 100 km coolant temperature _ _ C and air temperature Air_...

Page 28: ...e serve tripmeter or after refueling and traveling 5 km it will reset au tomatically and disappear from the display Instantaneous fuel consumption This function calculates the fuel con sumption under...

Page 29: ...rature This shows the coolant temperature from 40 C to 116 C in 1 C incre ments If the message HI flashes stop the vehicle then stop the engine and let it cool See page 7 43 TIP When the coolant tempe...

Page 30: ...Use the code re registering key to start the engine 3 If the engine starts turn it off and try starting the engine with the standard keys 4 If one or both of the standard keys do not start the engine...

Page 31: ...his switch to and then slide the switch toward See page 6 1 for starting instructions prior to starting the engine Set this switch to to stop the en gine in case of an emergency such as when the vehic...

Page 32: ...he clutch release the lever The lever should be pulled rapidly and released slowly for smooth clutch operation The clutch lever is equipped with a clutch switch which is part of the igni tion circuit...

Page 33: ...onic con trol system which acts on the front and rear brakes independently Operate the brakes with ABS as you would conventional brakes If the ABS is activated a pulsating sensation may be felt at the...

Page 34: ...cial tools are required so please consult your Yamaha dealer NOTICE ECA20100 Be careful not to damage the wheel sensor or wheel sensor rotor other wise improper performance of the ABS will result EAU1...

Page 35: ...n such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank When refueling be sure to insert the pump nozzle into the fuel tank filler hole Stop filling when the fue...

Page 36: ...aining methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 E10 Gas ohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel...

Page 37: ...aust system Make sure that the exhaust sys tem has cooled down before doing any maintenance work Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat NOTICE...

Page 38: ...as shown and re move the bolts with the hexagon wrench 3 Lift the seat rearward and up to re move it To install the rider seat 1 Fit the slot in the seat onto the pro jection on the frame cross mem be...

Page 39: ...helmet strap 4 Hook the cable loops over the screwdriver install the screw driver by first inserting the screw driver into the holder with the mark and then slide the screw driver toward the holder w...

Page 40: ...er seat EAU14465 Storage compartment The storage compartment is located under the passenger seat See page 4 19 When storing documents or other items in the storage compartment be sure to wrap them in...

Page 41: ...it to make the adjustment WARNING EWA10222 This shock absorber assembly con tains highly pressurized nitrogen gas Read and understand the fol lowing information before handling the shock absorber asse...

Page 42: ...he built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situa tions See the following section for an explanation of the ignition circuit cut off...

Page 43: ...ctions It prevents starting when the transmission is in gear and the sidestand is up but the clutch le ver is not pulled It prevents starting when the transmission is in gear and the clutch lever is p...

Page 44: ...10 Move the sidestand up 11 Keep the clutch lever pulled 12 Slide the switch toward Does the engine start The system is OK The motorcycle can be ridden YES NO YES NO YES NO The neutral switch may not...

Page 45: ...l functions 4 27 4 EAU70640 Auxiliary DC connector This vehicle is equipped with an auxil iary DC connector Consult your Yamaha dealer before installing any accessories U1WS2AE0 book Page 27 Monday De...

Page 46: ...ints ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank breather hose and overflow hose for obstructions cracks or damage and check hos...

Page 47: ...le grip free play and lubricate ca ble and grip housing 7 15 7 25 Control cables Make sure that operation is smooth Lubricate if necessary 7 25 Drive chain Check chain slack Adjust if necessary Check...

Page 48: ...ightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working...

Page 49: ...ngine auto stop system The engine stops automatically if left idling for 20 minutes If the engine stops simply push the start switch to restart the engine EAU59852 Starting the engine In order for the...

Page 50: ...see page 4 4 for the warning light circuit check 2 Shift the transmission into the neutral position The neutral indi cator light should come on If not ask a Yamaha dealer to check the electrical circ...

Page 51: ...clutch lever 7 Follow the same procedure when shifting to the next higher gear TIP When shifting gears in normal operat ing conditions use the recommended shift points EAU58270 To decelerate 1 Releas...

Page 52: ...een 0 and 1600 km 1000 mi For this reason you should read the fol lowing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various p...

Page 53: ...e EAU17214 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA10312 Since the engine and exhaust system can become very hot park in a place where pedestri ans...

Page 54: ...erforming maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while...

Page 55: ...anual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be...

Page 56: ...aha dealer as they require special tools data and tech nical skills EAU46912 Periodic maintenance chart for the emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1...

Page 57: ...d vehicle for fluid leakage Replace brake pads Whenever worn to the limit 5 Rear brake Check operation fluid level and vehicle for fluid leakage Replace brake pads Whenever worn to the limit 6 Brake h...

Page 58: ...grease Every 20000 km 12000 mi 14 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 15 Brake lever pivot shaft Lubricate with silicone grease 16 Brake pedal pivot shaf...

Page 59: ...idge Replace 26 Cooling system Check coolant level and vehicle for coolant leakage Change coolant Every 3 years 27 Front and rear brake switches Check operation 28 Moving parts and cables Lubricate 29...

Page 60: ...filter element needs to be replaced more frequently when riding in unusually wet or dusty areas Hydraulic brake service Regularly check and if necessary correct the brake fluid level Every two years...

Page 61: ...xcessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clea...

Page 62: ...case TIP The engine oil should be between the minimum and maximum level marks 4 If the engine oil is below the mini mum level mark add sufficient oil of the recommended type to raise it to the correct...

Page 63: ...to the specified torque with a torque wrench 8 Install the engine oil drain bolt and its new gasket and then tighten the bolt to the specified torque 9 Refill with the specified amount of the recommen...

Page 64: ...mmediately turn the en gine off and have a Yamaha dealer check the vehicle 11 Turn the engine off wait a few mi nutes until the oil settles and then check the oil level and correct it if necessary EAU...

Page 65: ...ill not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the anti freeze content of the coolant as soon as possible otherwise the effectivenes...

Page 66: ...sket to drain the coolant from the cooling system 9 After the coolant is completely drained thoroughly flush the cool ing system with clean tap water 10 Install the coolant drain bolt and its new gask...

Page 67: ...eplacing the air filter ele ment and cleaning the check hose The air filter element should be re placed at the intervals specified in the periodic maintenance and lubrication chart Have a Yamaha deale...

Page 68: ...Yamaha dealer adjust it EAU21402 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance mus...

Page 69: ...sted in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model WARNING EWA10512 Never overload your vehicle Opera tion of an overl...

Page 70: ...s deformation is an evidence of ageing Old and aged tires shall be checked by tire specialists to ascertain their suitability for further use WARNING EWA10482 The front and rear tires should be of the...

Page 71: ...the specified wheels The wheel rims should be checked for cracks bends warp age or other damage before each ride If any damage is found have a Yamaha dealer replace the wheel Do not attempt even the...

Page 72: ...ten the locknut EAU37914 Checking the brake lever free play There should be no free play at the brake lever end If there is free play have a Yamaha dealer inspect the brake system WARNING EWA14212 A s...

Page 73: ...h is activated by the brake pedal and brake lever should come on just before braking takes effect If necessary have a Yamaha dealer adjust the brake light switches EAU22393 Checking the front and rear...

Page 74: ...40262 Checking the brake fluid level Before riding check that the brake fluid is above the minimum level mark Check the brake fluid level with the top of the reservoir level Replenish the brake fluid...

Page 75: ...the brake pads wear it is normal for the brake fluid level to gradually go down A low brake fluid level may indi cate worn brake pads and or brake system leakage therefore be sure to check the brake...

Page 76: ...l as other vital parts of the motorcycle and can lead to chain slippage or break age If distance A is more than 58 0 mm 2 28 in the chain can damage the frame swingarm and other parts To prevent this...

Page 77: ...out especially when riding in dusty or wet areas Service the drive chain as follows NOTICE ECA10584 The drive chain must be lubricated after washing the motorcycle riding in the rain or riding in wet...

Page 78: ...nt unsafe condi tions EWA10712 EAU23115 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addition the cable should be lubri...

Page 79: ...dal pivots should be lu bricated if necessary Brake pedal Shift pedal EAU23144 Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked befor...

Page 80: ...t Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control EAU23252 Lubricating the rear suspen sion The pivoting points of the rear suspen s...

Page 81: ...the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level surfa ce and hold it in an upright posi tion WARNING To avoid injury securely supp...

Page 82: ...cking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the whe...

Page 83: ...ories NOTICE ECA16522 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery To store...

Page 84: ...NING Do not 1 Starter relay cover 2 Fuse box 3 Spare main fuse 4 Main fuse 2 3 4 1 1 Ignition fuse 2 Signaling system fuse 3 Headlight fuse 4 Fuel injection system fuse 5 Backup fuse for clock and imm...

Page 85: ...part of the headlight bulb to keep it free from oil otherwise the transpar ency of the glass the luminosity of the bulb and the bulb life will be adversely affected Thor oughly clean off any dirt and...

Page 86: ...lb 4 Place a new headlight bulb into position then secure it with the bulb holder 5 Install the headlight bulb cover then connect the coupler 6 Install the headlight unit as shown and then install the...

Page 87: ...adlight unit See page 7 32 2 Remove the auxiliary light bulb socket together with the bulb by turning it counterclockwise 3 Remove the burnt out bulb by pulling it out of the socket 4 Insert a new bul...

Page 88: ...he turn signal light lens by removing the screw 2 Remove the burnt out bulb by pushing it in and turning it coun terclockwise 3 Insert a new bulb into the socket push it in and then turn it clock wise...

Page 89: ...it in and then install the license plate light unit by installing the collars washers and nuts EAU67131 Supporting the motorcycle Since this model is not equipped with a centerstand use maintenance st...

Page 90: ...revious section Supporting the motorcycle 3 Remove the brake hose holder on the left side by removing the bolt 4 Remove the reflector and the brake caliper on each side by re moving the bolts NOTICE D...

Page 91: ...inch bolt to the specified torques 8 Push down hard on the handlebar several times to check for proper fork operation EAU44802 Rear wheel for non ABS models WARNING EWA14841 For the ABS model have a Y...

Page 92: ...orting the brake caliper and slightly lifting the wheel pull the wheel axle out and remove the drive chain slack adjusting plate TIP A rubber mallet may be useful to tap the wheel axle out 7 Remove th...

Page 93: ...drive chain onto the rear sprocket 3 Install the drive chain slack adjust ing plate washer and the axle nut 4 Lower the rear wheel so that it is on the ground and then put the sidestand down 5 Adjust...

Page 94: ...ire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imita...

Page 95: ...ave a Yamaha dealer check the vehicle Operate the electric starter 4 Compression There is compression There is no compression The engine does not start Have a Yamaha dealer check the vehicle Have a Ya...

Page 96: ...ss ing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is c...

Page 97: ...let with a plastic bag after the engine has cooled down 2 Make sure that all caps and cov ers as well as all electrical cou plers and connectors including the spark plug caps are tightly in stalled 3...

Page 98: ...d detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area i...

Page 99: ...to any rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint TIP Consult a Yamaha dealer for ad vice on what pr...

Page 100: ...e engine over EWA10952 e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark plug caps 4 Lubricate all control cables and the pivoting points of all levers a...

Page 101: ...rade API service SG type or higher JASO standard MA Engine oil quantity Oil change 2 30 L 2 43 US qt 2 02 Imp qt With oil filter removal 2 60 L 2 75 US qt 2 29 Imp qt Coolant quantity Coolant reservoi...

Page 102: ...t 225 kPa 2 25 kgf cm 33 psi Rear 250 kPa 2 50 kgf cm 36 psi Front wheel Wheel type Cast wheel Rim size 17M C x MT3 50 Rear wheel Wheel type Cast wheel Rim size 17M C x MT5 50 Front brake Type Hydraul...

Page 103: ...ndicator light LED Coolant temperature warning light LED Engine trouble warning light LED ABS warning light LED MT07AG Immobilizer system indicator light LED Fuse s Main fuse 30 0 A Auxiliary fuse 2 0...

Page 104: ...L NUMBER MODEL LABEL INFORMATION EAU26401 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehic...

Page 105: ...TEM PROHIBITED Owners are warned that the law may prohibit a The removal or rendering inopera tive by any person other than for purposes of maintenance repair or replacement of any device or element o...

Page 106: ...eplacing 7 31 H Handlebar switches 4 13 Hazard switch 4 13 Headlight bulb replacing 7 32 Helmet holding cable 4 21 High beam indicator light 4 4 Horn switch 4 13 I Identification numbers 10 1 Ignition...

Page 107: ...42 Turn signal indicator lights 4 4 Turn signal light bulb replacing 7 35 Turn signal switch 4 13 V Valve clearance 7 15 Vehicle identification number 10 1 W Wheel bearings checking 7 29 Wheel front f...

Page 108: ...A5 yoko_Blank fm Page 1 Thursday December 8 2011 2 18 PM...

Page 109: ...A5 yoko_Blank fm Page 1 Thursday December 8 2011 2 18 PM...

Page 110: ...DIC183 PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2015 12 0 4 1 CR E...

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