Yamaha MT-03 2017 Owner'S Manual Download

Page: 94 / 96

10-1

ABS.......................................................3-14
ABS warning light ...................................3-3
Air filter element and check hose,

replacing and cleaning .......................6-13

Auxiliary light.........................................6-33

Battery ..................................................6-29
Brake and clutch levers, checking

and lubricating....................................6-26

Brake and shift pedals, checking

and lubricating....................................6-25

Brake fluid, changing ............................6-22
Brake fluid level, checking ....................6-21
Brake lever ............................................3-13
Brake lever free play, checking.............6-19
Brake light switches..............................6-19
Brake pedal...........................................3-14

Cables, checking and lubricating .........6-24
Canister...................................................6-8
Care ........................................................7-1
Catalytic converter................................3-18
Clutch lever...........................................3-12
Clutch lever free play, adjusting ...........6-18
Coolant .................................................6-11

Data recording, vehicle ...........................9-3
Diagnostic connector..............................9-2
Dimmer switch ......................................3-11
Drive chain, cleaning and lubricating....6-24
Drive chain slack...................................6-22

Engine break-in.......................................5-4
Engine oil and oil filter cartridge .............6-8
Engine serial number ..............................9-1
Engine stop switch ...............................3-12
Engine trouble warning light ...................3-3

Front and rear brake pads, checking....6-20
Front fork, checking..............................6-27
Fuel .......................................................3-16
Fuel tank cap ........................................3-15
Fuel tank overflow hose........................3-17
Fuses, replacing....................................6-30

Handlebar switches ..............................3-11
Headlight bulb, replacing......................6-32
Helmet holders......................................3-20
High beam indicator light........................3-2

Horn switch .......................................... 3-12

Identification numbers............................ 9-1
Ignition circuit cut-off system............... 3-23
Indicator lights and warning lights ......... 3-2

License plate light bulb, replacing........ 6-34
Luggage strap holders ......................... 3-22

Main switch/steering lock....................... 3-1
Maintenance and lubrication, periodic ... 6-4
Maintenance, emission

control system ..................................... 6-3

Matte color, caution ............................... 7-1
Model label ............................................. 9-1
Multi-function meter unit ........................ 3-4

Neutral indicator light ............................. 3-2

Oil pressure warning light....................... 3-2

Parking ................................................... 5-4
Part locations ......................................... 2-1
Pass switch .......................................... 3-11

Safety information .................................. 1-1
Seats .................................................... 3-18
Shifting ................................................... 5-3
Shift pedal ............................................ 3-13
Shift timing indicator light....................... 3-4
Shock absorber assembly,

adjusting............................................. 3-21

Tail/brake light ...................................... 6-33
Throttle grip and cable,

checking and lubricating.................... 6-25

Throttle grip free play, checking........... 6-14
Tires...................................................... 6-15
Tool kit.................................................... 6-2

UB9AE0E0.book Page 1 Thursday, March 23, 2017 2:48 PM

Summary of Contents for MT-03 2017

Page 1: ...DIC183 MT 03 MTN320 A OWNER S MANUAL B9A F8199 E0 MOTORCYCLE English E Read this manual carefully before oper ating this vehicle...

Page 2: ...EAU46094 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold UB9AE0E0 book Page 1 Thursday March 23 2017 2 48 PM...

Page 3: ...In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha...

Page 4: ...es a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehi cle or other property A TIP...

Page 5: ...d lubrication chart 6 4 Checking the spark plugs 6 7 Canister 6 8 Engine oil and oil filter cartridge 6 8 Coolant 6 11 Replacing the air filter element and cleaning the check hose 6 13 Checking the th...

Page 6: ...cycle 6 35 Troubleshooting 6 36 Troubleshooting charts 6 37 Motorcycle care and storage 7 1 Matte color caution 7 1 Care 7 1 Storage 7 4 Specifications 8 1 Consumer information 9 1 Identification numb...

Page 7: ...you Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possib...

Page 8: ...tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a pas...

Page 9: ...n of the motorcycle is changed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added ca...

Page 10: ...vehicle that change any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in th...

Page 11: ...ansporting the Motorcycle Be sure to observe following instruc tions before transporting the motorcy cle in another vehicle z Remove all loose items from the motorcycle z Check that the fuel cock if e...

Page 12: ...s tool kit page 6 2 4 Passenger seat lock page 3 18 5 Storage compartment page 3 21 6 Shock absorber assembly spring preload adjusting ring page 3 21 7 Shift pedal page 3 13 8 Engine oil drain bolt pa...

Page 13: ...y page 6 29 3 Fuel tank cap page 3 15 4 Headlight page 6 32 5 Engine oil filler cap page 6 8 6 Engine oil level check window page 6 8 7 Brake pedal page 3 14 8 Rear brake light switch page 6 19 9 Rear...

Page 14: ...2 2 Left handlebar switches page 3 11 3 Multi function meter unit page 3 4 4 Main switch steering lock page 3 1 5 Front brake fluid reservoir page 6 21 6 Right handlebar switches page 3 11 7 Throttle...

Page 15: ...if the engine stalls EAU54301 off All electrical systems are off The key can be removed WARNING EWA16371 Never turn the key to or LOCK while the vehicle is moving Other wise the electrical systems wi...

Page 16: ...position EAU11081 High beam indicator light This indicator light comes on when the high beam of the headlight is switched on EAU62530 Oil pressure warning light This warning light comes on if the en g...

Page 17: ...he electrical circuit of the warning light can be checked by turning the key to The warning light should come on for a few seconds and then go off If the warning light does not come on initially when...

Page 18: ...icator light does not come on initially when the key is turned to or if the indicator light remains on have a Yamaha dealer check the electrical circuit EAUN1470 Multi function meter unit WARNING EWA1...

Page 19: ...electrical circuit NOTICE ECA10032 Do not operate the engine in the ta chometer red zone Red zone 12500 r min and above Clock The clock displays time in 12 hour for mat To set the clock 1 Turn the ke...

Page 20: ...key is turned to the dis play segments of the digital coolant temperature meter will sweep once across the temperature range and then return to C in order to test the electri cal circuit If the last...

Page 21: ...point In that case push the SEL button to switch the display between the various tripmeter odometer in stantaneous fuel consumption and av erage fuel consumption modes in the following order TRIP F L...

Page 22: ...or MPG for the UK z L 100 km The amount of fuel necessary to travel 100 km under the current riding conditions is shown z km L The distance that can be traveled on 1 0 L of fuel under the current rid...

Page 23: ...while OIL and the oil change tripmeter are flashing push the RES button for three seconds The oil change indicator will be reset If the engine oil is changed before the oil change indicator comes on...

Page 24: ...va tion point can be set between 7000 r min and 13500 r min From 7000 r min to 12000 r min the indicator light can be set in increments of 500 r min From 12000 r min to 13500 r min the indicator light...

Page 25: ...Handlebar switches Left Right EAU12362 Pass switch PASS Press this switch to flash the headlight TIP When the dimmer switch is set to the passing switch has no ef fect EAU62540 Dimmer switch Set this...

Page 26: ...n emergen cy such as when the vehicle overturns or when the throttle cable is stuck EAU12713 Start switch Push this switch to crank the engine with the starter See page 5 2 for start ing instructions...

Page 27: ...with the clutch lever when shifting the gears of the 6 speed con stant mesh transmission equipped on this motorcycle EAU12892 Brake lever The brake lever is located on the right side of the handlebar...

Page 28: ...a sufficient distance from the vehicle ahead to match the riding speed even with ABS z The ABS performs best with long braking distances z On certain surfaces such as rough or gravel roads the brak in...

Page 29: ...wise The lock will be released and the fuel tank cap can be opened To close the fuel tank cap 1 Push the fuel tank cap into posi tion with the key inserted in the lock 2 Turn the key counterclockwise...

Page 30: ...led fuel immedi ately NOTICE Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may deteriorate painted surfaces or plastic parts ECA10072 4 Be sure to securely close the fuel ta...

Page 31: ...ere are two types of gasohol gaso hol containing ethanol and that con taining methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 E10 Gas ohol containing methano...

Page 32: ...e engine to idle more than a few minutes Long idling can cause a build up of heat NOTICE ECA10702 Use only unleaded gasoline The use of leaded gasoline will cause unre pairable damage to the catalytic...

Page 33: ...l the rider seat 1 Insert the projection on the front of the rider seat into the seat holder as shown and then place the seat in the original position 2 Install the rider seat bolts 3 Install the cent...

Page 34: ...old er and then securely install the passenger seat WARNING Nev er ride with a helmet attached to the helmet holder since the hel met may hit objects causing loss of control and possibly an accident E...

Page 35: ...t ing ring NOTICE ECA10102 To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum settings Adjust the spring preload as follows 1 Remove the drive chain guard by removing...

Page 36: ...lders There is a luggage strap holder on each passenger footrest 1 Extension bar 2 Special wrench 3 Spring preload adjusting ring 4 Position indicator Spring preload setting Minimum soft 1 Standard 3...

Page 37: ...system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly and have a Yamaha dealer repair it...

Page 38: ...Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden The neutral switch may not be working correctly The m...

Page 39: ...ge and check hose con nections 3 16 3 17 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 6 8 Coolant Check coolant level in reser...

Page 40: ...t if necessary 6 15 6 17 Brake and shift pedals Make sure that operation is smooth Lubricate pedal pivoting points if necessary 6 25 Brake and clutch le vers Make sure that operation is smooth Lubrica...

Page 41: ...or injury EAU73450 TIP This model is equipped with z a lean angle sensor to stop the en gine in case of turnover In this case turn the key OFF and then to ON before attempting to re start the engine...

Page 42: ...ome on when the main switch is turned to ON and then go off af ter traveling at a speed 10 km h 6 mi h or higher NOTICE ECA17682 If the ABS warning light does not come on and then go off as ex plained...

Page 43: ...raise it NOTICE ECA10261 z Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmissi...

Page 44: ...nged and the oil filter car tridge or element replaced ECA10303 1000 1600 km 600 1000 mi Avoid prolonged operation above 8400 r min 1600 km 1000 mi and beyond The vehicle can now be operated nor mally...

Page 45: ...tain the vehi cle or performing maintenance ac tivities incorrectly may increase your risk of injury or death during service or while using the vehicle If you are not familiar with vehicle ser vice ha...

Page 46: ...e Yamaha dealers are trained and equipped to perform these particular services EAUB1402 Owner s tool kit The owner s tool kit is located on the bottom of the passenger seat see page 3 18 and is held i...

Page 47: ...cracks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace 3 Valve clearance Check and adjust Every 40000 km 24000 mi 4 Fuel injection Check engine idle speed Che...

Page 48: ...mage Replace Every 4 years 8 Brake fluid Change Every 2 years 9 Wheels Check runout and for damage Replace if necessary 10 Tires Check tread depth and for damage Replace if necessary Check air pressur...

Page 49: ...d grease 21 Sidestand switch Check operation and replace if necessary 22 Front fork Check operation and for oil leakage Replace if necessary 23 Shock absorber assembly Check operation and for oil leak...

Page 50: ...two years replace the internal components of the brake master cyl inders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged 28 Moving parts and...

Page 51: ...ne could be operating improperly Do not at tempt to diagnose such problems yourself Instead have a Yamaha deal er check the vehicle If a spark plug shows signs of elec trode erosion and excessive carb...

Page 52: ...d the oil filter car tridge replaced at the intervals speci fied in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the vehicle on a level sur face and hold it in...

Page 53: ...ect the used oil 4 Remove the cowling by removing the bolts 5 Remove the engine oil filler cap the engine oil drain bolt and its gasket to drain the oil from the crankcase TIP Skip steps 6 8 if the oi...

Page 54: ...illed oil on any parts after the engine and exhaust sys tem have cooled down NOTICE ECA11621 z In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemi...

Page 55: ...w minutes until the oil settles and then check the oil level and cor rect it if necessary EAU20071 Coolant The coolant level should be checked before each ride In addition the cool ant must be changed...

Page 56: ...oling system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the anti freeze content of the coolant as soon as possible otherwise th...

Page 57: ...t 1 Remove the rider seat See page 3 18 2 Remove the left side panel bolts 3 Remove the left side panel by re moving the lower projection on the panel from the slot and then re moving the upper projec...

Page 58: ...then install the bolts 9 Install the rider seat To clean the air filter check hose 1 Check the hose on the front of the air filter case for accumulated dirt or water 2 If dirt or water is visible remo...

Page 59: ...tial to maintain the tires in good condition at all times and replace them at the appropriate time with the speci fied tires Tire air pressure The tire air pressure should be checked and if necessary...

Page 60: ...necessary professional knowl edge and experience to do so z Ride at moderate speeds after changing a tire since the tire surface must first be broken in for it to develop its optimal characteristics...

Page 61: ...wheels z The wheel rims should be checked for cracks bends warp age or other damage before each ride If any damage is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repa...

Page 62: ...r free play cannot be obtained as described above proceed as follows 1 Fully turn the adjusting bolt at the clutch lever in direction a to loos en the clutch cable 2 Loosen the locknut at the crank ca...

Page 63: ...a Yamaha dealer bleed the system be fore operating the vehicle Air in the hydraulic system will diminish the braking performance which may re sult in loss of control and an acci dent EAU36505 Brake li...

Page 64: ...s If a brake pad has worn to the point that the wear indicator grooves have almost disap peared have a Yamaha dealer replace the brake pads as a set EAU36721 Rear brake pads Each rear brake pad is pro...

Page 65: ...fluid Adding a brake fluid other than DOT 4 may result in a harmful chemical reaction z Be careful that water or dust does not enter the brake fluid reservoir when refilling Water will significantly l...

Page 66: ...check the drive chain slack 1 Place the motorcycle on the side stand TIP When checking and adjusting the drive chain slack there should be no weight on the motorcycle 2 Shift the transmission into th...

Page 67: ...he swingarm in di rection b and then push the rear wheel forward TIP Using the alignment marks on each side of the swingarm make sure that both drive chain pullers are in the same position for proper...

Page 68: ...rive chain dry 3 Thoroughly lubricate the drive chain with a special O ring chain lubricant NOTICE Do not use engine oil or any other lubri cants for the drive chain as they may contain substances tha...

Page 69: ...ricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance chart EAU44276 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals should...

Page 70: ...should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary WARNING EWA10732 If the sidestand does not move up and down smoothly ha...

Page 71: ...the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely supp...

Page 72: ...e vehicle so there is no danger of it falling over EWA10752 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer ch...

Page 73: ...he battery and pro vide sufficient ventilation when charging it in an enclosed space z KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN NOTICE ECA10621 Never attempt to remove the battery cel...

Page 74: ...ECA16531 Always keep the battery charged Storing a discharged battery can cause permanent battery damage EAUN0821 Replacing the fuses The main fuse is located under the passenger seat To access the m...

Page 75: ...electrical circuit in question 2 Remove the blown fuse and then install a new fuse of the specified amperage WARNING Do not use a fuse of a higher amperage rating than recommended to avoid causing ex...

Page 76: ...lb burns out have a Yamaha dealer re place it and if necessary adjust the headlight beam NOTICE ECA17871 Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not us...

Page 77: ...iliary light If the auxiliary light does not come on have a Yamaha dealer check it EAU24182 Tail brake light This model is equipped with an LED type tail brake light If the tail brake light does not c...

Page 78: ...ht lens by installing the screw NOTICE Do not overtighten the screw oth erwise the lens may break ECA11192 EAU62670 Replacing the license plate light bulb 1 Remove the mudguard by remov ing the quick...

Page 79: ...ion be fore starting any maintenance A strong wooden box can be placed un der the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcy cle by using a motorcycle st...

Page 80: ...ire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imita...

Page 81: ...have a Yamaha dealer charge the battery if necessary 2 Battery The battery is good The engine does not start Check the ignition 3 Ignition Wet Operate the electric starter Dry There is compression The...

Page 82: ...pped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recomm...

Page 83: ...appearance of a mo torcycle Frequent and proper care does not only comply with the terms of the warranty but it will also keep your motorcycle looking good extend its life and optimize its performance...

Page 84: ...and lights breather hoses and vents z For motorcycles equipped with a windshield Do not use strong cleaners or hard sponges as they will cause dulling or scratching Some cleaning compounds for plasti...

Page 85: ...polishing 4 To prevent corrosion it is recom mended to apply a corrosion pro tection spray on all metal including chrome and nickel plat ed surfaces 5 Use spray oil as a universal clean er to remove a...

Page 86: ...vent corrosion avoid damp cellars stables because of the presence of ammonia and areas where strong chemi cals are stored Long term Before storing your motorcycle for sev eral months 1 Follow all the...

Page 87: ...als as well as of the side stand centerstand 5 Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the ground Alterna tively turn the w...

Page 88: ...oil quantity Oil change 1 80 L 1 90 US qt 1 58 Imp qt With oil filter removal 2 10 L 2 22 US qt 1 85 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp...

Page 89: ...0 kPa 2 00 kgf cm 29 psi Rear 250 kPa 2 50 kgf cm 36 psi Front wheel Wheel type Cast wheel Rim size 17M C x MT2 75 Rear wheel Wheel type Cast wheel Rim size 17M C x MT4 00 Front brake Type Hydraulic s...

Page 90: ...beam indicator light LED Oil pressure warning light LED Turn signal indicator light LED Engine trouble warning light LED ABS warning light LED Fuse s Main fuse 30 0 A Headlight fuse 15 0 A Signaling...

Page 91: ...1 Vehicle identification number The vehicle identification number is stamped into the frame under the pas senger seat See page 3 18 TIP The vehicle identification number is used to identify your vehic...

Page 92: ...provided This infor mation will be needed when ordering spare parts from a Yamaha dealer EAU69910 Diagnostic connector The diagnostic connector is located as shown 1 FI diagnostic connector 1 UB9AE0E...

Page 93: ...vice procedures are performed Although the sensors and recorded data will vary by model the main data points are z Vehicle status and engine perfor mance data z Fuel injection and emission relat ed da...

Page 94: ...H Handlebar switches 3 11 Headlight bulb replacing 6 32 Helmet holders 3 20 High beam indicator light 3 2 Horn switch 3 12 I Identification numbers 9 1 Ignition circuit cut off system 3 23 Indicator l...

Page 95: ...rts 6 37 Turn signal indicator light 3 2 Turn signal light bulb replacing 6 34 Turn signal switch 3 12 V Valve clearance 6 15 Vehicle identification number 9 1 W Wheel bearings checking 6 28 Wheels 6...

Page 96: ...DIC183 PRINTED IN INDONESIA 2017 06...

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