Yamaha Mio Amore AL115 Owner'S Manual Download

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SPECIFICATIONS

9-1

AL115/AL115S
Dimensions:

Overall length:

1820 mm (71.6 in)

Overall width:

675 mm (26.5 in)

Overall height:

1050 mm (41.3 in)

Seat height:

745 mm (29.3 in)

Wheelbase:

1240 mm (48.8 in)

Ground clearance:

125 mm (4.9 in)

Minimum turning radius:

1800 mm (70.9 in)

Weight:

With oil and fuel:

AL115:

90 kg

AL115S:

91 kg

Engine:

Engine type:

Forced air-cooled 4-stroke, SOHC

Cylinder arrangement:

Forward-inclined single cylinder

Displacement:

113.0 cm

(6.90 cu.in)

Bore

stroke:

50.0

57.9 mm (1.97

2.28 in)

Compression ratio:

8.80 :1

Starting system:

Electric starter and kickstarter

Lubrication system:

Wet sump

Engine oil:

Type:

SAE 20W-40 or 10W-30 API
Service “SE” type motor oil

Engine oil quantity:

0.80 L (0.85 US qt) (0.70 Imp.qt)

Final transmission oil:

Type:

Yamalube 4-stroke or SAE 10W-40 API
Service “SE” type motor oil

Final transmission oil quantity:

0.12 L (0.13 US qt) (0.11 Imp.qt)

Air filter:

Air filter element:

Wet element

Fuel:

Recommended fuel:

Regular unleaded gasoline or gasohol

Fuel tank capacity:

3.7 L (0.97 US gal) (0.81 Imp.gal)

Carburetor:

Manufacturer:

KEIHIN

Model

quantity:

NCV24

Spark plug (s):

Manufacturer/model:

NGK/C7HSA

Spark plug gap:

0.6-0.7 mm (0.02–0.03 in)

Clutch:

Clutch type:

V-belt automatic

Transmission:

Primary reduction system:

Helical gear

Primary reduction ratio:

47/15 (3.133)

Secondary reduction system:

Spur gear

Secondary reduction ratio:

42/13 (3.231)

Transmission type:

V-belt automatic

Operation:

Contrifugal automatic

Gear ratio:

2.399-0.8929 : 1

Chassis:

Frame type:

Steel tube underbone

Caster angle:

26.5 °

Trail:

100.0 mm (3.94 in)

Front tire:

Type:

Tube tire

Size:

70/90-14M/C 34P

Manufacturer/model:

IRC/NF59
VEE RUBBER/V282F

Summary of Contents for Mio Amore AL115

Page 1: ...5VV F8199 E3 AL115 S OWNER S MANUAL Read this manual carefully before operating this vehicle ...

Page 2: ...Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold ...

Page 3: ...others from trouble and injury In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this man...

Page 4: ... personal injury haz ards Obey all safety messages that follow this symbol to avoid possible injury or death WARNING indicates a hazardous situation which if not avoided could result in death or serious injury NOTICE indicates special precautions that must be taken to avoid damage to the ve hicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOTICE T...

Page 5: ...15 AL115S OWNER S MANUAL 2008 by Thai Yamaha Motor Co Ltd 4th edition September 2008 All rights reserved Any reprinting or unauthorized use without the written permission of Thai Yamaha Motor Co Ltd is expressly prohibited Printed in Thailand ...

Page 6: ...dic maintenance and lubrication chart 7 2 Removing and installing cowlings and panels 7 5 Checking the spark plug 7 7 Engine oil and oil strainer 7 8 Final transmission oil 7 10 Air filter and V belt case air filter elements 7 11 Adjusting the carburetor 7 13 Adjusting the engine idling speed 7 14 Adjusting the throttle cable free play 7 15 Valve clearance 7 15 Tires 7 16 Spoke wheels 7 17 Checkin...

Page 7: ... Replacing a front turn signal light bulb or an auxiliary light bulb 7 29 Replacing the tail brake light bulb or a rear turn signal light bulb 7 29 Troubleshooting 7 30 Troubleshooting chart 7 32 MOTORCYCLE CARE AND STORAGE 8 1 Care 8 1 Storage 8 3 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 ...

Page 8: ...f the labels on your vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 2 1 3 6 4 5 ...

Page 9: ...ailure of motorists to detect and recognize motorcycles in traffic is the predominating cause of auto mobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very ef fective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when you are appro...

Page 10: ... unprotected eyes could con tribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abra sions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Always wear protective clothing that covers your legs...

Page 11: ...sory weight should be kept as low and close to the motorcycle as possible Se curely pack your heaviest items as close to the center of the vehicle as possible and make sure to dis tribute the weight as evenly as possible on both sides of the mo torcycle to minimize imbalance or instability Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached t...

Page 12: ...ion or ob scure lights or reflectors Accessories fitted to the handle bar or the front fork area can create instability due to improp er weight distribution or aerody namic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle due to...

Page 13: ...rcycle helmet Pay attention to the following when choosing a motorcycle helmet The helmet must meet the safety standard TIS The helmet size must match the size of the rider s head Never subject a helmet to heavy shocks Wearing the helmet correctly Always connect the chin strap In the case of an accident the helmet has a much less chance of coming off if the chin strap is connected Types of helmets...

Page 14: ...ht page 7 28 3 Luggage hook page 4 8 4 Throttle stop screw page 7 14 5 Owner s tool kit page 7 1 6 Seat lock page 4 7 7 Rear turn signal lights page 7 29 8 Tail brake light page 7 29 9 Kickstarter page 4 6 10 Engine oil drain bolt A page 7 8 11 Engine oil drain bolt B page 7 8 1 2 3 4 5 6 7 8 9 10 11 ...

Page 15: ... Right view 1 Fuel tank cap page 4 4 2 Air filter element page 7 11 3 Dry battery page 7 25 4 Fuse page 7 27 5 Helmet holder page 4 7 6 Front brake fluid reservoir AL115S page 7 21 7 Engine oil filler cap page 7 8 7 2 1 3 4 5 6 ...

Page 16: ... 1 Rear brake lever page 4 3 2 Starter choke lever page 4 6 3 Left handlebar switches page 4 2 4 Speedometer unit page 4 2 5 Right handlebar switches page 4 2 6 Throttle grip page 7 15 7 Front brake lever page 4 3 8 Main switch page 4 1 1 7 3 2 4 5 8 6 ...

Page 17: ...ati cally when the engine is started EAU10661 OFF All electrical systems are off The key can be removed EWA10061 WARNING Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EAU10701 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the stee...

Page 18: ...he headlight is switched on EAUU0080 Speedometer unit The speedometer unit is equipped with a speedometer an odometer and a fuel meter The speedometer shows riding speed The odometer shows the total distance traveled The fuel meter indi cates the amount of fuel in the fuel tank EAU12347 Handlebar switches Left Right 1 Turn signal indicator light 2 High beam indicator light 1 Speedometer 2 Odometer...

Page 19: ...sition EAU12500 Horn switch Press this switch to sound the horn EAUM1132 Start switch Push this switch while applying the front or rear brake to crank the engine with the starter See page 6 1 for start ing instructions prior to starting the en gine EAU12900 Front brake lever The front brake lever is located on the right handlebar grip To apply the front brake pull this lever toward the handle bar ...

Page 20: ...the marks on the cap and tank are aligned 2 Close the seat EWA11091 WARNING Make sure that the fuel tank cap is properly closed after filling fuel Leaking fuel is a fire hazard EAU13212 Fuel l Make sure there is sufficient gasoline in the tank EWA10881 WARNING Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow t...

Page 21: ...u should swallow some gasoline or inhale a lot of gas oline vapor or get some gasoline in your eyes see your doctor immedi ately If gasoline spills on your skin wash with soap and water If gaso line spills on your clothing change your clothes EAUU0040 ECA11400 NOTICE Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and pisto...

Page 22: ...o idle more than a few minutes Long idling can cause a build up of heat ECA10701 NOTICE Use only unleaded gasoline The use of leaded gasoline will cause unrepairable damage to the catalytic converter EAU13590 Starter choke lever Starting a cold engine requires a richer air fuel mixture which is supplied by the starter choke Move the lever in direction a to turn on the starter choke Move the lever ...

Page 23: ...481 Helmet holders The helmet holders are located under the seat To secure a helmet to a helmet holder 1 Open the seat See page 4 7 2 Attach a helmet to a helmet hold er and then securely close the seat WARNING Never ride with a helmet attached to the helmet holder since the helmet may hit objects causing loss of control and possibly an acci dent EWA10161 To release a helmet from a helmet holder O...

Page 24: ...ng susceptible to heat in side it To avoid humidity from spread ing through the storage com partment wrap wet articles in a plastic bag before storing them in the compartment Since the storage compartment may get wet while the scooter is being washed wrap any articles stored in the compartment in a plastic bag Do not keep anything valuable or breakable in the storage compartment TIP Do not leave y...

Page 25: ...ng points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage 4 4 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 8 Final transmission oil Check vehicle for oil leakage 7 10 Front brake for AL115S only Check operation If soft or spongy have Yamaha dealer bleed hydraulic system C...

Page 26: ...tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 7 16 7 17 Brake levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 7 18 7 19 Centerstand sidestand Make sure that operation is smooth Lubricate pivots if necessary 7 23 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if ne...

Page 27: ...ing the ve hicle for the first time 1 Turn the key to ON 2 Turn on the starter choke and completely close the throttle grip See page 4 6 3 Start the engine by pushing the start switch while applying the front or rear brake or by pushing the kickstarter lever down If the engine fails to start release the start switch wait a few sec onds and then try again Each starting attempt should be as short as...

Page 28: ...re as for start ing a cold engine with the exception that the starter choke is not required when the engine is warm EAU16761 Starting off TIP Before starting off allow the engine to warm up 1 While pulling the rear brake lever with your left hand and holding the grab bar with your right hand push the scooter off the centerstand 2 Sit astride the seat and then ad just the rear view mirrors 3 Switch...

Page 29: ...hen leaning over to one side otherwise the scooter may skid or overturn Railroad crossings streetcar rails iron plates on road con struction sites and manhole covers become extremely slip pery when wet Therefore slow down when approaching such areas and cross them with cau tion Keep in mind that braking on a wet road is much more difficult Ride slowly down a hill as brak ing downhill can be very d...

Page 30: ...he life of your engine than the period between 0 and 1000 km 600 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for the first 1000 km 600 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that m...

Page 31: ...lter cartridge or el ement replaced and the oil strainer cleaned If any engine trouble should occur during the engine break in period immediately have a Yamaha dealer check the vehicle ECA10362 EAU17213 Parking When parking stop the engine and then remove the key from the main switch EWA10311 WARNING Since the engine and exhaust system can become very hot park in a place where pedestri ans or chil...

Page 32: ...E CUSTOMERS CAN USE THE FULLEST POTENTIAL OF YAMAHA MOTORCYCLES 2 A MOTORCYCLE CAN KEEP ITS PERFORMANCE CAPABILITY FOR A LONGER TIME Comparison of wear on engine parts piston piston ring cylinder etc With maintenance Perfect operative condition 100 Distance covered km Engine overhaul cylinder boring piston ring change etc Without maintenance ...

Page 33: ...ORCYCLE CAN DEMAND A HIGH PRICE WHEN IT IS TRADED IN AS A USED PRODUCT Fuel consumption With maintenance 100 Distance covered km Without maintenance Customer s running cost fuel cost plus maintenance and repair expenses Without maintenance With maintenance Big repairs at higher expenses Distance covered km S ...

Page 34: ...le If you are not familiar with vehicle ser vice have a Yamaha dealer perform service EWA15121 WARNING Turn off the engine when perform ing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poiso...

Page 35: ...ENANCE JOB ODOMETER READING km ANNUAL CHECK 1000 4000 7000 10000 13000 1 Fuel line Check fuel and vacuum hoses for cracks or damage 2 Spark plug Check condition Clean and regap Replace 3 Valves Check valve clearance Adjust 4 Air filter element Check condition Replace 5 V belt case air filter element Clean 6 Battery Check battery voltage Change battery if necessary 7 Front brake for AL115S only Che...

Page 36: ...e 15 Swingarm Check operation and for excessive play Lubricate with lithium soap based grease Every 13000 km 8000 mi 16 Steering bearings Check bearing play and steering for roughness Lubricate with lithium soap based grease Every 13000 km 8000 mi 17 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 18 Air induction system Check the air cut off valve reed valve and ...

Page 37: ...evel and vehicle for oil leakage Every 3000 km 1800 mi 23 Engine oil filter element Clean 24 Final transmission oil Check vehicle for oil leakage Change Every 10000 km 6000 mi 25 V belt Check for damage and wear Replace Every 25000 km 16000 mi 26 Front and rear brake switches Check operation 27 Moving parts and cables Lubricate 28 Throttle grip housing and cable Check operation and free play Adjus...

Page 38: ...o remove the panel 1 Open the seat See page 4 7 2 Remove the screws and then pull the panel off as shown To install the panel Place the panel in the original position and then install the screws EAU19481 Panel B To remove the panel 1 Open the seat See page 4 7 2 Remove the screw and then pull the panel off as shown To install the panel Place the panel in the original position and then install the ...

Page 39: ...ro jections of cowling B slide cowling A into the original position as shown and then install the screws EAU37710 Cowling C To remove the cowling Remove the bolts and screw shown and then take the cowling off To install the cowling Place the cowling in the original posi tion and then install the bolts and screw 1 Screws x 5 2 Cowling A 1 Screws x 6 2 Cowling B 1 1 2 1 1 2 1 Screws x 4 2 Cowling C ...

Page 40: ... shown with the spark plug wrench includ ed in the owner s tool kit To check the spark plug 1 Check that the porcelain insulator around the center electrode of the spark plug is a medium to light tan the ideal color when the vehicle is ridden normally TIP If the spark plug shows a distinctly dif ferent color the engine could be oper ating improperly Do not attempt to diagnose such problems yoursel...

Page 41: ...the speci fied torque as soon as possible 4 Install the spark plug cap 5 Install the panel EAUU0341 Engine oil and oil strainer The engine oil level should be checked before each ride In addition the oil must be changed and the oil strainer cleaned at the intervals specified in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the vehicle on the center stand A sl...

Page 42: ... it up for several minutes and then turn it off 2 Place an oil pan under the engine to collect the used oil 3 Remove the engine oil filler cap and drain bolt A to drain the oil from the crankcase NOTICE When removing the engine oil drain bolt the O ring compres sion spring and oil strainer will fall out Take care not to lose these parts ECA11001 TIP When only changing the engine oil re move drain ...

Page 43: ...ters the crankcase 8 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause 9 Turn the engine off and then check the oil level and correct it if necessary EAU20064 Final transmission oil The final transmission case must be checked for oil leakage before each ride If any leakage is found h...

Page 44: ...or wheel EWA11311 7 Check the final transmission case for oil leakage If oil is leaking check for the cause EAUU0520 Air filter and V belt case air filter elements The air filter element should be checked and replace if necessary and the V belt case air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart Ser vice the air filter elements mor...

Page 45: ...nt by pulling it out 4 Clean the dust boot with dry cloth 5 Clean the element with solvent and then squeeze the remaining solvent out 6 Check the element for damage and replace it if necessary 7 Apply oil of the recommended type to the entire surface of the ele ment and then squeeze the ex cess oil out WARNING Use only a dedicated parts cleaning solvent To avoid the risk of fire or explosion do no...

Page 46: ...lt case for accumulated dirt or water 2 If dirt or water is visible remove the cap or hose clean it and then install it EAU21280 Adjusting the carburetor The carburetor is an important part of the engine and requires very sophisti cated adjustment Therefore most car buretor adjustments should be left to a Yamaha dealer who has the neces sary professional knowledge and expe rience The adjustment de...

Page 47: ...ing proce dures 2 Remove panel A See page 7 5 for panel removal and installation procedures 3 Attach the tachometer to the spark plug lead 4 Check the engine idling speed and if necessary adjust it to spec ification as follows 5 Remove the rubber cap and insert a Phillips screwdriver into the throttle stop screw hole 6 To increase the engine idling speed turn the screw in direction a To decrease t...

Page 48: ...y 1 Loosen the locknut 2 To increase the throttle cable free play turn the adjusting nut in di rection a To decrease the throt tle cable free play turn the adjusting nut in direction b 3 Tighten the locknut EAU21401 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a...

Page 49: ...s approved for this model EWA10511 WARNING Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident Tire inspection The tires must be checked before each ride If the tire shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked have a Yamaha dealer replace the tire immediately TIP The tire tread depth lim...

Page 50: ...ube very carefully and replace it as soon as possible with a high quality product EAU21940 Spoke wheels To maximize the performance durabil ity and safe operation of your motorcy cle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends or warpage and the spokes for looseness or dam age before each ride If any dam age is found have a Yamaha deal...

Page 51: ... the hydraulic system will diminish the braking performance which may re sult in loss of control and an acci dent EAU22130 Adjusting the brake lever free play for AL115 only The brake lever free play should mea sure 10 20 mm 0 39 0 47 in as shown Periodically check the brake le ver free play and if necessary adjust it as follows To increase the brake lever free play turn the adjusting nut at the b...

Page 52: ...ment cannot be ob tained as described have a Yamaha dealer make this adjustment EAU22380 Checking the front brake pads and rear brake shoes for AL115S only The front brake pads and the rear brake shoes must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart EAU22430 Front brake pads Each front brake pad is provided with wear indicator grooves which all...

Page 53: ...as a set EAU22361 Checking the front and rear brake shoes for AL115 only The front and rear brake shoes must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart Each brake is provided with a wear indicator which allows you to check the brake shoe wear without having to disassemble the brake To check the brake shoe wear check the position of the wear ind...

Page 54: ...he handlebars Use only the recommended quali ty brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking perfor mance TIP If DOT 4 is not available DOT 3 can be used Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking performance Be careful that water does not en ter the master cylinder when refill...

Page 55: ...cking the V belt The V belt must be checked and re placed by a Yamaha dealer at the in tervals specified in the periodic maintenance and lubrication chart EAU23101 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does n...

Page 56: ...ified in the periodic main tenance and lubrication chart EAU23213 Checking and lubricating the centerstand and sidestand The operation of the centerstand and sidestand should be checked before each ride and the pivots and metal to metal contact surfaces should be lubri cated if necessary EWA10741 WARNING If the centerstand or sidestand does not move up and down smoothly have a Yamaha dealer check ...

Page 57: ...r EWA10751 2 While applying the front brake push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly ECA10590 NOTICE If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU23283 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must ...

Page 58: ... periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAU37532 Battery A poorly maintained battery will cor rode and discharge quickly The elec trolyte level battery lead connections and breather hose routing should be checked before each ride and at the in tervals specified in the periodi...

Page 59: ...olyte to the maximum level mark NOTICE Use only dis tilled water as tap water con tains minerals that are harmful to the battery ECA10611 EWA10770 WARNING Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing ...

Page 60: ...hen disconnect the negative lead before discon necting the positive lead ECA16302 2 If the battery will be stored for more than two months check the specific gravity of the electrolyte at least once a month and fully charge the battery whenever nec essary 3 Fully charge the battery before in stallation 4 After installation make sure that the battery leads are properly con nected to the battery ter...

Page 61: ...lows ECA10660 NOTICE Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transparency of the glass the luminosity of the bulb and the bulb life will be adversely af fected Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with alcohol or thinner 1 Remove cowling C See page 7 6 2 Remove the headlight bulb holder by push...

Page 62: ... ing it out 4 Insert a new bulb into the socket 5 Install the socket together with the bulb by turning it clockwise 6 Install the cowlings EAUU0301 Replacing the tail brake light bulb or a rear turn signal light bulb Place the vehicle on the centerstand Tail brake light bulb 1 Open the seat See page 4 7 for seat opening and closing proce dures 2 Remove panel B See page 7 5 3 Remove the tail brake ...

Page 63: ...rely close the seat EAU25851 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory trouble may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting chart represents a quick and easy procedure for checking these vital systems your self H...

Page 64: ...RNING When checking the fuel system do not smoke and make sure there are no open flames or sparks in the ar ea including pilot lights from water heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or property damage ...

Page 65: ...ve a Yamaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The e...

Page 66: ...el cleaners especially on spoked wheels If such products are used on hard to remove dirt do not leave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a corrosion protection spray Improper cleaning can damage plastic parts such as cowlings panels windshields headlight lenses meter lenses etc and the muffl...

Page 67: ...engine has cooled down NO TICE Do not use warm water since it increases the corrosive action of the salt ECA10791 2 Apply a corrosion protection spray on all metal including chrome and nickel plated surfaces to pre vent corrosion After cleaning 1 Dry the motorcycle with a chamois or an absorbing cloth 2 Use a chrome polish to shine chrome aluminum and stainless steel parts including the exhaust sy...

Page 68: ... allow water and humidity to seep in and cause rust To prevent corrosion avoid damp cellars stables because of the presence of ammonia and areas where strong chemi cals are stored Long term Before storing your scooter for several months 1 Follow all the instructions in the Care section of this chapter 2 Drain the carburetor float chamber by loosening the drain bolt this will prevent fuel deposits ...

Page 69: ...sure and then lift the scooter so that both of its wheels are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot 7 Cover the muffler outlet with a plastic bag to prevent moisture from entering it 8 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery i...

Page 70: ...qt Final transmission oil Type Yamalube 4 stroke or SAE 10W 40 API Service SE type motor oil Final transmission oil quantity 0 12 L 0 13 US qt 0 11 Imp qt Air filter Air filter element Wet element Fuel Recommended fuel Regular unleaded gasoline or gasohol Fuel tank capacity 3 7 L 0 97 US gal 0 81 Imp gal Carburetor Manufacturer KEIHIN Model quantity NCV24 1 Spark plug s Manufacturer model NGK C7HS...

Page 71: ... hand operation Front suspension Type Telescopic fork Spring shock absorber type Coil spring oil damper Wheel travel 90 0 mm 3 54 in Rear suspension Type Unit swing Spring shock absorber type Coil spring oil damper Wheel travel 80 0 mm 3 15 in Electrical system Ignition system DC C D I Charging system A C magneto Battery Model GM5Z 3B Voltage capacity 12 V 5 0 Ah Headlight Bulb type Krypton Bulb v...

Page 72: ...ICATION NUM BER ENGINE SERIAL NUMBER EAU26390 Key identification number The key identification number is stamped into the key Record this number in the space pro vided and use it for reference when or dering a new key EAU26410 Vehicle identification number The vehicle identification number is stamped into the frame TIP The vehicle identification number is used to identify your motorcycle and may b...

Page 73: ...CONSUMER INFORMATION 10 2 10 EAU26450 Engine serial number The engine serial number is stamped into the final gear case 1 Engine serial number ...

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