Yamaha Jupiter Fi T115FS-5 Owner'S Manual Download | Manualshive

Page: 49 / 82

background image

Perio

d

ic maintenance an

d

a

d

justment

7-14

7

several minutes, turn the engine
off immediately and consult a
Yamaha dealer for inspection.

11. After checking the oil pressure,

tighten the bleed bolt with the
specified torque.

12. Start the engine, and then let it idle

for several minutes while checking
it for oil leakage. If oil is leaking,
immediately turn the engine off
and check for the cause.

13. Turn the engine off, check the oil

level and correct it if necessary.

EAUB1282

Replacin

g

the air filter ele-

ment an

d

cleanin

g

the check

hoses

The air filter element should be re-
placed at the intervals specified in the
periodic maintenance and lubrication
chart. Replace the air filter element
more frequently if you are riding in un-
usually wet or dusty areas. In addition,
the air filter check hoses must be fre-
quently checked and cleaned if neces-
sary.

To replace the air filter element

1. Remove the air filter case cover by

removing the screws.

2. Pull the air filter element out.
3. Insert a new air filter element into

the air filter case as shown.

NOTICE:

Make sure that the air

filter element is properly seate

d

in the air filter case. The en

g

ine

shoul

d

never

b

e operate

d

with-

out the air filter element in-
stalle

d

, otherwise the piston(s)

an

d

/or cylin

d

er(s) may

b

ecome

excessively worn.

[ECA10482]

4. Install the air filter case cover by

installing the screws.

To clean the air filter check hoses

1. Check the hoses shown for accu-

mulated dirt, water or oil.

Ti

g

htenin

g

torque:

Bleed bolt:

7 Nm (0.7 m·kgf, 5.2 ft·lbf)

1. Air filter
2. Air filter case cover

1

2

ZAUV0345

1. Air filter element

ZAUV0346

1

UBW7E0E0.book Page 14 Tuesday, February 9, 2016 11:48 AM

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Summary of Contents for Jupiter Fi T115FS-5

Page 1: ...DIC183 T115FS 5 OWNER S MANUAL Read this manual carefully before operating this vehicle BW7 F8199 E0 English E ...

Page 2: ...EAU46091 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold UBW7E0E0 book Page 1 Tuesday February 9 2016 11 48 AM ...

Page 3: ...In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent ...

Page 4: ...tial personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NO...

Page 5: ... by Yamaha Motor Vietnam Co Ltd 1st edition April 2016 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Vietnam Co Ltd is expressly prohibited Printed in Vietnam UBW7E0E0 book Page 2 Tuesday February 9 2016 11 48 AM ...

Page 6: ...enance and lubrication chart 7 3 Removing and installing cowlings and panels 7 7 Checking the spark plug 7 10 Engine oil and oil filter element 7 11 Replacing the air filter element and cleaning the check hoses 7 14 Adjusting the engine idling speed 7 15 Adjusting the throttle grip free play 7 16 Valve clearance 7 16 Tires 7 17 Wheels 7 18 Checking the brake lever free play 7 19 Adjusting the brak...

Page 7: ... the tail brake light bulb or a rear turn signal light bulb 7 31 Front wheel 7 32 Rear wheel 7 33 Troubleshooting 7 35 Troubleshooting chart 7 36 Motorcycle care and storage 8 1 Care 8 1 Storage 8 3 Specifications 9 1 Consumer information 10 1 Identification numbers 10 1 Index 11 1 UBW7E0E0 book Page 2 Tuesday February 9 2016 11 48 AM ...

Page 8: ...They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 1 2 3 4 ZAUV0667 UBW7E0E0 book Page 1 Tuesday February 9 2016 11 48 AM ...

Page 9: ...Location of important labels 1 2 1 1 4 100kPa 1bar kPa psi kPa psi 200 29 225 33 200 29 280 41 2VP F1668 00 2 3 BW7 F1568 00 1DC F815P 00 UBW7E0E0 book Page 2 Tuesday February 9 2016 11 48 AM ...

Page 10: ... motorcycle is designed to carry the operator and a passen ger TIP Although this motorcycle is designed to carry a passenger always comply with the local regulations The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yours...

Page 11: ...are the result of head in juries The use of a safety helmet is the single most critical factor in the pre vention or reduction of head injuries Always wear an approved helmet Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard The use of a jacket substantial shoes trousers gloves etc is ef fective in preventing or...

Page 12: ...t keep the following in mind Cargo and accessory weight should be kept as low and close to the motorcycle as possible Se curely pack your heaviest items as close to the center of the vehicle as possible and make sure to dis tribute the weight as evenly as possible on both sides of the mo torcycle to minimize imbalance or instability Shifting weights can create a sud den imbalance Make sure that ac...

Page 13: ...eering travel or control opera tion or obscure lights or reflec tors Accessories fitted to the han dlebar or the front fork area can create instability due to improp er weight distribution or aerody namic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the st...

Page 14: ... transport The suspension should be com pressed somewhat by the tie downs if possible so that the mo torcycle will not bounce exces sively during transport EAU10374 Further safe riding points Be sure to signal clearly when making turns Braking can be extremely difficult on a wet road Avoid hard braking because the scooter could slide Apply the brakes slowly when stopping on a wet surface Slow down...

Page 15: ...f fatalities from motorcycle or scooter accidents are the result of head injuries The use of a safety hel met is the single most critical factor in the prevention or reduction of head in juries Always select an approved motorcy cle helmet Pay attention to the following when choosing a motorcycle helmet The helmet must meet the safety standard TIS The helmet size must match the size of the rider s ...

Page 16: ...formation 2 7 2 Full type use only for riding at low to mid range speeds Full face type use for riding at mid range to high speeds ZAUU0004 ZAUU0005 ZAUU0006 UBW7E0E0 book Page 7 Tuesday February 9 2016 11 48 AM ...

Page 17: ...1 Front turn signal auxiliary lights page 7 31 2 Headlight page 7 30 3 Helmet holder page 4 9 4 Owner s tool kit page 7 1 5 Tail brake light page 7 31 6 Engine oil drain bolt page 7 11 7 Shift pedal page 4 5 UBW7E0E0 book Page 1 Tuesday February 9 2016 11 48 AM ...

Page 18: ... 2 Battery page 7 28 3 Rear brake light switch page 7 20 4 Front brake fluid reservoir page 7 21 5 Air filter page 7 14 6 Engine oil filter element page 7 11 7 Brake pedal page 4 5 8 Kickstarter page 4 8 9 Engine oil filler cap page 7 11 UBW7E0E0 book Page 2 Tuesday February 9 2016 11 48 AM ...

Page 19: ... 4 5 6 7 ZAUV0669 1 Left handlebar switches page 4 4 2 Speedometer unit page 4 3 3 Fuel gauge page 4 4 4 Main switch page 4 1 5 Start switch page 4 4 6 Throttle grip page 7 16 7 Front brake lever page 4 5 UBW7E0E0 book Page 3 Tuesday February 9 2016 11 48 AM ...

Page 20: ...he key can be removed WARNING EWA10062 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EAUU1043 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF ...

Page 21: ...ight ensure that there is no fuel leakage If fuel is leaking have a Yamaha dealer check the vehicle EAUU0822 Keyhole cover To open the keyhole cover Insert the key head into the keyhole cover receptacle as shown and then turn the key to the right to open the cover To close the keyhole cover Press the PUSH SHUT button to close the keyhole cover 1 Key head 2 Ignition key 1 2 ZAUV0303 ZAUV0305 1 PUSH...

Page 22: ...circuit monitoring the engine If this oc curs have a Yamaha dealer check the self diagnosis system The electrical circuit of the warning light can be checked by turning the key to ON The warning light should come on for a few seconds and then go off If the warning light does not come on initially when the key is turned to ON or if the warning light remains on have a Yamaha dealer check the electri...

Page 23: ...l switch To signal a right hand turn push this switch to To signal a left hand turn push this switch to When released the switch returns to the cen ter position To cancel the turn signal lights push the switch in after it has re turned to the center position EAU12501 Horn switch Press this switch to sound the horn EAU12713 Start switch Push this switch to crank the engine with the starter See page...

Page 24: ...hift down EAU12902 Front brake lever The front brake lever is located on the right side of the handlebar To apply the front brake pull this lever toward the throttle grip EAU12944 Brake pedal The brake pedal is located on the right side of the motorcycle To apply the rear brake press down on the brake pedal 1 Shift pedal 1 ZAUV0311 1 Front brake lever 1 ZAUV0673 1 Brake pedal 1 ZAUV0313 UBW7E0E0 b...

Page 25: ... fuel is a fire hazard EAU13233 Fuel Make sure there is sufficient gasoline in the tank WARNING EWA10882 Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking or while in the vi c...

Page 26: ...so line spills on your clothing change your clothes EAUU0045 NOTICE ECA11401 Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system Gasohol There are two types of gasohol gaso hol containing ethanol and that con taining methanol Gasohol containing ethanol can be used if the ethanol...

Page 27: ...at the exhaust sys tem has cooled down before doing any maintenance work Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat NOTICE ECA10702 Use only unleaded gasoline The use of leaded gasoline will cause unre pairable damage to the catalytic converter EAU37651 Kickstarter If the engine fails to start by pushing the start switch try to start it by usin...

Page 28: ... the motorcycle will be left unattended TIP Make sure that the seat is properly se cured before riding EAU37482 Helmet holders The helmet holders are located under the seat To secure a helmet to a helmet hold er 1 Open the seat See page 4 9 2 Attach a helmet to a helmet hold er and then securely close the seat WARNING Never ride with a helmet attached to the helmet holder since the helmet may hit ...

Page 29: ...get wet When washing the vehicle be careful not to let any water enter the storage compartment EAU37491 Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the vehicle upright WARNING EWA14191 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise...

Page 30: ...CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage 4 6 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 11 Front brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessar...

Page 31: ... 7 18 Brake pedal Make sure that operation is smooth Lubricate pedal pivoting point if necessary 7 25 Brake levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 7 25 Centerstand sidestand Make sure that operation is smooth Lubricate pivots if necessary 7 25 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instr...

Page 32: ...urn the key to ON 2 Shift the transmission into the neutral position See page 6 2 The neutral indicator light should come on If not ask a Yamaha dealer to check the electrical cir cuit 3 Place the vehicle on the center stand WARNING EWA14201 Before starting the engine make sure the transmission is in neutral and that the vehicle is placed on the centerstand 4 Start the engine by pushing the start ...

Page 33: ...hen shifting gears fully return the throttle grip The use of the shift pedal is shown in the illustration TIP The transmission cannot be shifted from 4th gear to neutral when the en gine is running NOTICE ECA15181 Make sure that the transmission is completely shifted into gear Be sure to fully close the throttle grip when shifting Make sure the neutral indicator light comes on when the trans missi...

Page 34: ...to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU37793 0 150 km 0 90 mi Avoid prolonged operation above 1 3 throttle After every hour of operation stop the engine and then let it cool for five to ten minutes Vary the engine speed from time to time Do not operate the engine at one se...

Page 35: ... exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire UBW7E0E0 book Page 4 Tuesday February 9 2016 11 48 AM ...

Page 36: ...forming maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 2 for more in formation about carbon monox ide WARNING EWA15461 Brake discs calipers drums...

Page 37: ... NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING whichever comes first ANNUAL CHECK 1000 km or 2 months 4000 km or 6 months 8000 km or 10 months 12000 km or 14 months 16000 km or 18 months 1 Fuel line Check fuel hoses for cracks or damage 2 Spark plug Check condition Clean and regap Replace Every 10000 km 6000 mi 3 Valves Check valve clearance Adjust if necessary 4 Fuel injection Check engine id...

Page 38: ...r element Replace Every 16000 km 10000 mi 3 Air filter check hose Clean 4 Battery Check voltage Charge if necessary 5 Front brake Check operation fluid level and vehicle for fluid leakage Replace brake pads Whenever worn to the limit 6 Rear brake Check operation and adjust brake pedal free play Replace brake shoes Whenever worn to the limit 7 Brake hose Check for cracks or damage Check for correct...

Page 39: ...km 300 mi and after washing the motorcycle riding in the rain or riding in wet areas 14 Steering bearings Check bearing play and steering for roughness Lubricate with lithium soap based grease Every 12000 km 7500 mi 15 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 16 Front brake lever pivot shaft Lubricate with silicone grease 17 Brake pedal pivot shaft Lubricat...

Page 40: ...very 3000 km 1800 mi 22 Engine oil filter ele ment Replace 23 Front and rear brake switches Check operation 24 Moving parts and cables Lubricate 25 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip housing 26 Lights signals and switches Check operation Adjust headlight beam NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING whichever comes ...

Page 41: ...ly when riding in unusually wet or dusty areas Hydraulic brake and clutch service Regularly check and if necessary correct the brake fluid and clutch fluid levels Every two years replace the internal components of the brake master cylinders and calipers as well as clutch master and release cylinders and change the brake and clutch fluids Replace the brake and clutch hoses every four years and if c...

Page 42: ...e cowling from the vehicle 2 Disconnect the turn signal light and auxiliary light coupler and then remove the cowling as shown To install the cowling 1 Connect the turn signal light and auxiliary light coupler 2 Place the cowling in the original position and then install the screws Cowling B To remove the cowling 1 Remove the screws and then take the cowling off 1 Cowling A 2 Cowling B 3 Panel A 4...

Page 43: ...position and then install the screws Cowlings C and D To remove a cowling Remove the screws and the quick fas tener screw and then pull the cowling off as shown 1 Cowling B 2 Screw 1 Cowling B 2 Screw ZAUV0327 2 1 1 2 ZAUV0328 1 Cowling B 2 Screw ZAUV0671 2 1 ZAUV0330 1 Cowling D 2 Screw 1 Cowling C 2 Screw 1 2 2 1 UBW7E0E0 book Page 8 Tuesday February 9 2016 11 48 AM ...

Page 44: ...en the seat See page 4 9 2 Remove the screws and then take the panel off To install the panel Place the panel in the original position and then install the screws Panel B To remove the panel 1 Open the seat See page 4 9 2 Remove the screws and then take the panel off 1 Cowling C 2 Quick fastener screw 1 2 ZAUV0337 1 Panel A 2 Screw 2 1 1 Panel B 2 Screw 1 2 ZAUV0332 ZAUV0333 UBW7E0E0 book Page 9 T...

Page 45: ...he spark plug 1 Place the vehicle on the center stand 2 Remove panel A See page 7 7 3 Remove the spark plug cap 4 Remove the spark plug as shown with the spark plug wrench includ ed in the owner s tool kit To check the spark plug 1 Check that the porcelain insulator around the center electrode of the spark plug is a medium to light tan the ideal color when the vehi cle is ridden normally TIP If th...

Page 46: ...l filter ele ment The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter ele ment replaced at the intervals specified in the periodic maintenance and lubri cation chart To check the engine oil level 1 Place the vehicle on a level sur face and hold it in an upright posi tion A slight tilt to the side can result in a false reading 2 Start the e...

Page 47: ...change the engine oil with or without oil filter element replace ment 1 Start the engine warm it up for several minutes and then turn it off 2 Place an oil pan under the engine to collect the used oil 3 Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase 4 Check the washer for damage and replace it if necessary TIP Skip steps 5 7 if the oil filter element is not bei...

Page 48: ...ation of CD Make sure that the engine oil doesn t contain friction reducing additives Make sure that no foreign mate rial enters the crankcase NOTICE ECA10441 After changing the engine oil be sure to check the oil pressure as de scribed below 10 Remove the bleed bolt start the engine and keep it idling until oil flows out If no oil comes out after 1 Bolt 2 Oil filter element cover 1 Oil filter ele...

Page 49: ...ng in un usually wet or dusty areas In addition the air filter check hoses must be fre quently checked and cleaned if neces sary To replace the air filter element 1 Remove the air filter case cover by removing the screws 2 Pull the air filter element out 3 Insert a new air filter element into the air filter case as shown NOTICE Make sure that the air filter element is properly seated in the air fi...

Page 50: ...ttle A diagnostic tachometer is need ed to make this adjustment 1 Remove cowling A See page 7 7 2 Attach the diagnostic tachometer to the spark plug lead 3 Check the engine idling speed and if necessary adjust it to specification by turning the throt tle stop screw To increase the en gine idling speed turn the screw in direction a To decrease the en gine idling speed turn the screw in direction b ...

Page 51: ...3 To increase the throttle grip free play turn the adjusting nut in di rection a To decrease the throt tle grip free play turn the adjusting nut in direction b 4 Tighten the locknut and then slide the rubber cover to its original po sition EAU21402 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valv...

Page 52: ...sted in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model WARNING EWA10512 Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident Tire inspection The tires must be checked before each ride If the tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments i...

Page 53: ...e specialists to ascertain their suitability for further use WARNING EWA10462 The front and rear tires should be of the same make and design other wise the handling characteristics of the vehicle may be different which could lead to an accident After extensive tests only the tires list ed below have been approved for this model by Yamaha EAUU0292 Wheels To maximize the performance durabil ity and ...

Page 54: ...e play at the brake pedal end as shown Periodically check the brake pedal free play and if necessary adjust it as fol lows To increase the brake pedal free play turn the brake pedal free play adjusting nut at the brake rod in direction a To decrease the brake pedal free play turn the adjusting nut in direction b WARNING EWA10681 After adjusting the drive chain slack or removing and installing the ...

Page 55: ...s Each front brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indicator grooves have almost disap peared have a Yamaha dealer replace the brake pads as a set EAU22541 Rear brake shoes The rear brake is ...

Page 56: ...e type of brake fluid Adding a brake fluid other than DOT 3 or DOT 4 may result in a harmful chemical re action Be careful that water does not enter the brake fluid reservoir when refilling Water will signifi cantly lower the boiling point of the fluid and may result in vapor lock NOTICE ECA17641 Brake fluid may damage painted surfaces or plastic parts Always clean up spilled fluid immediately As ...

Page 57: ...check the drive chain slack 1 Place the motorcycle on the cen terstand 2 Shift the transmission into the neutral position 3 Measure the drive chain slack as shown 4 If the drive chain slack is incorrect adjust it as follows EAU37697 To adjust the drive chain slack Consult a Yamaha dealer before ad justing the drive chain slack 1 Take the motorcycle off the cen terstand and then put the side stand ...

Page 58: ...lers are in the same position for proper wheel alignment 6 Take the motorcycle off the cen terstand and then put the side stand down 7 Tighten both locknuts and then tighten the axle nut and brake torque rod nut to their specified torques TIP When tightening the axle nut hold the wheel axle with a wrench to keep it from turning 8 Adjust the brake pedal free play See page 7 19 WARNING After adjusti...

Page 59: ...de and the ca bles and cable ends should be lubri cated if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or re place it WARNING Damage to the outer housing of cables may result in internal rusting and cause inter ference with cable movement Re place damaged cables as soon as possible to prevent unsafe condi tions EWA10712 EAUE1191 Checking and lubricating the...

Page 60: ... centerstand and sidestand The operation of the centerstand and sidestand should be checked before each ride and the pivots and metal to metal contact surfaces should be lubri cated if necessary WARNING EWA10742 If the centerstand or sidestand does not move up and down smoothly have a Yamaha dealer check or re pair it Otherwise the centerstand or sidestand could contact the ground and distract the...

Page 61: ...ion chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10752 2 While applying the front brake push down hard on the handle bars several times to check if the...

Page 62: ... stand WARNING To avoid inju ry securely support the vehicle so there is no danger of it falling over EWA10752 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steer ing EAU23292 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the ...

Page 63: ... and pro vide sufficient ventilation when charging it in an enclosed space KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN NOTICE ECA10621 Never attempt to remove the battery cell seals as this would permanently damage the battery To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that the battery tends to discha...

Page 64: ...tery can cause permanent battery damage EAU23485 Replacing the fuse The fuse holder is located under the seat See page 4 9 If the fuse is blown replace it as fol lows 1 Turn the key to OFF and turn off all electrical circuits 2 Remove the blown fuse and then install a new fuse of the specified amperage WARNING Do not use a fuse of a higher amperage rating than recommended to avoid causing extensiv...

Page 65: ...ith al cohol or thinner Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not use a headlight bulb of a wattage higher than specified 1 Place the vehicle on the center stand 2 Remove cowling B See page 7 7 3 Disconnect the headlight coupler and then remove the headlight bulb cover 4 Unhook the headlight bulb holder and then remove the burnt out bulb 5 Place a...

Page 66: ...bulb by turning it clockwise 6 Install the cowling EAUN0143 Replacing the tail brake light bulb or a rear turn signal light bulb 1 Remove panel B See page 7 7 2 Remove the cover 3 Remove the outer lens by remov ing the screw 4 Remove the inner lens by remov ing the screw 5 Remove the burnt out tail brake light bulb by pushing it in and turn ing it counterclockwise Remove the burnt out rear turn si...

Page 67: ...falling over 1 Place the motorcycle on the cen terstand 2 Disconnect the speedometer ca ble from the front wheel 3 Remove the axle nut and the washer 4 Pull the wheel axle out and then remove the wheel NOTICE Do not apply the brake after the wheel and brake disc have been removed otherwise the brake pads will be forced shut ECA11073 To install the front wheel 1 Install the speedometer gear unit in...

Page 68: ...th a wrench to keep it from turning 6 While applying the front brake push down hard on the handle bars several times to check if the front fork compresses and re bounds smoothly 7 Connect the speedometer cable EAU25081 Rear wheel EAU57220 To remove the rear wheel WARNING EWA10822 To avoid injury securely support the vehicle so there is no danger of it falling over 1 Remove the lower drive chain co...

Page 69: ... inserting the wheel axle from the right hand side TIP Make sure the washer is installed onto the wheel axle before installing the wheel axle 3 Install the washer and the axle nut 4 Install the brake rod onto the brake camshaft lever and then in stall the brake pedal free play ad justing nut onto the brake rod 5 Connect the brake torque rod to the brake shoe plate by installing the bolt the washer...

Page 70: ...a quick and easy procedure for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferior have a shorter service life a...

Page 71: ...dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The battery is good Dry Wet Operate the electric ...

Page 72: ...ner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a cor rosion protection spray Improper cleaning can damage plastic parts such as cowlings panels windshields headlight lenses meter lenses etc and the mufflers Use only a soft clean cloth or sponge with wa ter to clean plastic However if the plastic parts cannot be...

Page 73: ...y a corrosion protection spray on all metal including chrome and nickel plated surfaces to pre vent corrosion After cleaning 1 Dry the motorcycle with a chamois or an absorbing cloth 2 Immediately dry the drive chain and lubricate it to prevent it from rusting 3 Use a chrome polish to shine chrome aluminum and stainless steel parts including the exhaust system Even the thermally in duced discolori...

Page 74: ...t corrosion avoid damp cellars stables because of the presence of ammonia and areas where strong chemi cals are stored Long term Before storing your motorcycle for sev eral months 1 Follow all the instructions in the Care section of this chapter 2 Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating 3 Perform the following...

Page 75: ... month in order to prevent the tires from becoming degraded in one spot 6 Cover the muffler outlets with plastic bags to prevent moisture from entering them 7 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than 0 C 30 F or more than 30 C 90 F For more information on storing the batte...

Page 76: ...r element replacement 0 80 L 0 85 US qt 0 70 Imp qt With oil filter element replacement 0 85 L 0 90 US qt 0 75 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Regular unleaded gasoline Gasohol E10 acceptable Fuel tank capacity 4 0 L 1 06 US gal 0 88 Imp gal Fuel injection Throttle body ID mark 2SU1 00 Spark plug s Manufacturer model NGK CR6HSA Spark plug gap 0 6...

Page 77: ...scopic fork Spring shock absorber type Coil spring oil damper Wheel travel 100 mm 3 9 in Rear suspension Type Swingarm Spring shock absorber type Coil spring oil damper Wheel travel 80 mm 3 1 in Electrical system System voltage 12 V Ignition system TCI Charging system AC magneto Battery Model GTZ4V Voltage capacity 12 V 3 0 Ah Headlight Bulb type Halogen bulb Bulb voltage wattage quantity Headligh...

Page 78: ... NUMBER ENGINE SERIAL NUMBER EAU26411 Vehicle identification number The vehicle identification number is stamped into the frame TIP The vehicle identification number is used to identify your vehicle and may be used to register it with the licensing authority in your area EAU26442 Engine serial number The engine serial number is stamped into the crankcase 1 Vehicle identification number 1 ZAUV0373 ...

Page 79: ...hts 4 3 H Handlebar switches 4 4 Headlight bulb replacing 7 30 Helmet holders 4 9 Helmets 2 6 High beam indicator light 4 3 Horn switch 4 4 I Identification numbers 10 1 Indicator lights and warning light 4 3 K Keyhole cover 4 2 Kickstarter 4 8 L Labels location 1 1 M Main switch steering lock 4 1 Maintenance and lubrication periodic 7 3 Maintenance emission control system 7 2 N Neutral indicator ...

Page 80: ...Index 11 2 11 V Valve clearance 7 16 Vehicle identification number 10 1 W Wheel bearings checking 7 27 Wheel front 7 32 Wheel rear 7 33 Wheels 7 18 UBW7E0E0 book Page 2 Tuesday February 9 2016 11 48 AM ...

Page 81: ...UBW7E0E0 book Page 3 Tuesday February 9 2016 11 48 AM ...

Page 82: ...PRINTED IN VIETNAM DIC183 ...

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