Yamaha GRIZZLY 350 YFM35FGD Owner'S Manual Download

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Starting a warm engine .............................. 6-3
Operating the drive select lever and driving

in reverse ................................................. 6-3

Engine break-in  .......................................... 6-4
Parking ....................................................... 6-5
Parking on a slope  ..................................... 6-5
Accessories and loading  ............................ 6-6

RIDING YOUR ATV ...................................... 7-1

GETTING TO KNOW YOUR ATV............... 7-2
RIDE WITH CARE AND GOOD

JUDGMENT .............................................. 7-2

BE CAREFUL WHERE YOU RIDE............. 7-9
TURNING YOUR ATV .............................. 7-12
CLIMBING UPHILL ................................... 7-13
RIDING DOWNHILL.................................. 7-16
CROSSING A SLOPE............................... 7-17
CROSSING THROUGH SHALLOW

WATER ................................................... 7-18

RIDING OVER ROUGH TERRAIN ........... 7-21
SLIDING AND SKIDDING......................... 7-21
WHAT TO DO IF... .................................... 7-22
WHAT TO DO... ........................................ 7-22

PERIODIC MAINTENANCE AND
ADJUSTMENT ............................................... 8-1

Owner’s manual and tool kit ....................... 8-2

Periodic maintenance chart for the

emission control system ...........................8-3

General maintenance and lubrication

chart ..........................................................8-5

system cable ...........................................8-27

Brakes .......................................................8-27
Checking the front brake pads and rear

brake shoes ............................................8-27

Checking the brake fluid level ...................8-29
Changing the brake fluid ...........................8-30
Checking the front brake lever free play ...8-30
Adjusting the brake pedal height, and the

brake pedal and rear brake lever free
play .........................................................8-30

U1NS61E0.book Page 2 Tuesday, May 15, 2012 5:19 PM

Summary of Contents for GRIZZLY 350 YFM35FGD

Page 1: ...EL PROPIETARIO 1NS F8199 61 READ THIS MANUAL CAREFULLY It contains important safety information LIRE ATTENTIVEMENT CE MANUEL Il comprend d importantes informations de sécurité LEA ESTE MANUAL ATENTAMENTE Contiene indicaciones importantes acerca de la seguridad DIC183 ...

Page 2: ...PRINTED IN USA 2012 05 0 3 1 CR E F S DIC183 ...

Page 3: ...CAREFULLY It contains important safety information WARNING OWNER S MANUAL YFM35FGD YFM350FAD This ATV should not be ridden by anyone under 16 years of age 1NS F8199 61 E0 U1NS61E0 book Page 1 Tuesday May 15 2012 5 19 PM ...

Page 4: ...te of Issue to which this declaration applies conforms to the essential health and safety requirements of Directive 2006 42 EC To effect correct application of the essential health and safety requirements stated in the Directives of EEC the following standards and or technical specifications were consulted Title and or number and date of issue of standards and or specifications Authorized Represen...

Page 5: ...ng of the features and operation of this ATV This manual includes important safety information It provides information about special tech niques and skills necessary to ride the ATV It also includes basic maintenance and inspection proce dures If you have any questions regarding the operation or maintenance of your ATV please consult a Yamaha dealer AN IMPORTANT SAFETY MESSAGE Read this manual com...

Page 6: ... safety alert symbol It is used to alert you to potential per sonal injury hazards Obey all safety messages that follow this sym bol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key info...

Page 7: ...ad or motorway Please check your local riding laws and regulations before operating this ATV EBU17410 YFM35FGD YFM350FAD OWNER S MANUAL 2012 by Yamaha Motor Co Ltd 1st edition May 2012 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in U S A U1NS61E0 book Page 1 Tuesday May 15 2012 5 19 PM ...

Page 8: ... brake lever 4 8 Parking brake 4 9 Drive select lever 4 10 Fuel tank cap 4 10 Fuel 4 11 Fuel cock 4 12 Starter choke 4 14 Seat 4 14 Storage compartment 4 15 Front carrier 4 16 Rear carrier 4 16 Adjusting the front shock absorber assemblies 4 17 Adjusting the rear shock absorber assembly 4 18 PRE OPERATION CHECKS 5 1 Fuel 5 3 Engine oil 5 3 Final gear oil 5 3 Differential gear oil 5 3 Front and rea...

Page 9: ...stem 8 3 General maintenance and lubrication chart 8 5 Checking the spark plug 8 9 Engine oil and oil filter cartridge 8 11 Final gear oil 8 15 Changing the differential gear oil 8 18 Cleaning the air filter element 8 19 Cleaning the spark arrester 8 22 V belt cooling duct check hose 8 24 V belt case drain plug 8 24 Adjusting the carburetor 8 25 Adjusting the engine idling speed 8 25 Adjusting the...

Page 10: ...ating the steering shaft 8 38 Battery 8 39 Replacing a fuse 8 41 Replacing a headlight bulb 8 43 Adjusting a headlight beam 8 45 Replacing the tail brake light bulb 8 45 Removing a wheel 8 45 Installing a wheel 8 46 Troubleshooting 8 47 Troubleshooting chart 8 48 CLEANING AND STORAGE 9 1 Cleaning 9 1 Storage 9 2 SPECIFICATIONS 10 1 CONSUMER INFORMATION 11 1 Identification numbers 11 1 U1NS61E0 boo...

Page 11: ... the labels on your ATV These labels contain important information for safe and proper operation Never remove any labels from your ATV If a label becomes difficult to read or comes off request a replace ment label from your Yamaha dealer For Europe 8 9 U1NS61E0 book Page 1 Tuesday May 15 2012 5 19 PM ...

Page 12: ...lbs 25 0 kPa 0 25 kgf cm 3 6 psi 25 0 kPa 0 25 kgf cm 3 6 psi 5FU F816M M0 37S F817R 10 80 kg 176 lbs 4900 N 500 kgf 1102 lbf 147 N 15 kgf 33 lbf 4S2 F817S 00 1P0 F816P 20 1 4 2 3 5 U1NS61E0 book Page 2 Tuesday May 15 2012 5 19 PM ...

Page 13: ...1 3 1 1P0 F816R 00 YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA JAPAN YFM350FWA 15 9 kW 255 kg 2012 1NS F155A 10 YAMAHA 1HP F811R 00 6 7 8 9 U1NS61E0 book Page 3 Tuesday May 15 2012 5 19 PM ...

Page 14: ... from 12 years old Operation of this ATV by children under the age of 12 increases the risk of severe injury or death Adult supervision required for children under age 16 Use from 16 years old Operating this ATV if you are under the age of 16 increases your chance of severe injury or death NEVER use on paved roads NEVER carry passengers NEVER use with drugs or alcohol NEVER store fuel or flammable...

Page 15: ... loss of control Adjust the tire pressure Improper tire pressure can cause loss of control Loss of control can result in severe injury or death This pictogram shows the loading limits and or maximum load capacity for this ATV Follow all load limits and other loading guidelines in this manual Load may include the driver passenger human protective gear accessories goods luggage and all other load re...

Page 16: ...1 6 1 YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA JAPAN kW kg 1 2 3 4 1 2 3 4 Year of construction Model Name Max Power Mass In Running Order U1NS61E0 book Page 6 Tuesday May 15 2012 5 19 PM ...

Page 17: ...1 7 1 For Oceania U1NS61E0 book Page 7 Tuesday May 15 2012 5 19 PM ...

Page 18: ...2 psi 22 kPa 3 2 psi LOAD LIMIT 40 kg 88 lbs 5ND F4877 20 LOAD LIMIT 80 kg 176 lbs 5ND F4897 20 MAXIMUM LOADING LIMIT 5ND F151K 00 PULLING LOAD 4900 N 500 kgf 1102 lbf TONGUE WEIGHT 147 N 15 kgf 33 lbf 1 3 2 4 5 U1NS61E0 book Page 8 Tuesday May 15 2012 5 19 PM ...

Page 19: ...1 9 1 6 7 U1NS61E0 book Page 9 Tuesday May 15 2012 5 19 PM ...

Page 20: ... 16 years old should never oper ate an ATV with engine size greater than 90 cc Never allow a child under age 16 to operate an ATV without adult supervision and never allow continued use of an ATV by a child if he or she does not have the abilities to operate it safely Never carry a passenger on an ATV This vehicle is intended for off road use only Do not operate on any paved surfaces such as sidew...

Page 21: ...sive speeds Never operate the ATV on hills too steep for the ATV or for your abilities Practice on smaller hills before attempting larger hills Always follow proper procedures for climbing hills as described in this manual Check the ter rain carefully before you start up any hill Never climb hills with excessively slippery or loose sur faces Shift your weight forward Never open the throttle sudden...

Page 22: ...per than that recommended in this manual Remember that wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply them several times to let friction dry out the linings Always be sure there are no obstacles or people behind you when you operate in reverse When it is safe to proceed in reverse go slowly Always use the size and type of tires specified in thi...

Page 23: ...and ride gently back to camp or other known location where you can receive medical atten tion If necessary contact your riding party or local authorities to let them know where you are and what has happened In the event of a breakdown 1 If your vehicle will not restart or is not in safe operating condition turn off the main switch and engine stop switch If the breakdown oc curs at twilight or nigh...

Page 24: ...nd others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guide lines in mind as well as those provided under Loading when mounting accessories Never install accessories that would impair the performance of your ATV Carefully inspect the accessory before using it to make sure that it does not in any way reduce ground ...

Page 25: ...d areas If you experi ence any symptoms of carbon monoxide poisoning leave the area immediately get fresh air and SEEK MEDICAL TREATMENT Do not run engine indoors Even if you try to ventilate engine exhaust with fans or open windows and doors carbon monoxide can rapidly reach dangerous levels Do not run engine in poorly ventilated or par tially enclosed areas such as barns garages or carports Do n...

Page 26: ... filter cartridge 9 V belt cooling duct check hose 3 4 5 1 2 6 9 8 7 1 Rear shock absorber assembly spring preload adjusting ring 2 Spark arrester 3 Storage compartment and tool kit 4 Spark plug 5 Front shock absorber assembly spring preload adjusting ring 6 Rear brake light switch 7 Brake pedal 8 V belt case drain plug 1 2 3 4 5 6 7 8 U1NS61E0 book Page 1 Tuesday May 15 2012 5 19 PM ...

Page 27: ... manual 1 Rear brake lever 2 Handlebar switches 3 Starter choke 4 Parking brake lock plate 5 Horn switch 6 Drive select lever 7 Speedometer 8 Main switch 9 Fuel tank cap 10 On Command four wheel drive switch 11 Throttle lever 12 Front brake lever 1 2 3 4 10 5 6 7 8 9 11 12 U1NS61E0 book Page 2 Tuesday May 15 2012 5 19 PM ...

Page 28: ...llows ON All electrical systems are supplied with power The headlights meter lighting and taillight come on when the light switch is on and the engine can be started The key cannot be removed OFF All electrical systems are off The key can be re moved 1 Main switch U1NS61E0 book Page 1 Tuesday May 15 2012 5 19 PM ...

Page 29: ...For Europe RE VERSE For Oceania This indicator light comes on when the transmis sion is in the reverse position 1 Reverse indicator light R 2 Neutral indicator light N 3 On Command four wheel drive indicator light 4 Oil temperature warning light 4 3 1 2 1 Reverse indicator light REVERSE 2 Neutral indicator light NEUTRAL 3 On Command four wheel drive indicator light 4 Oil temperature warning light ...

Page 30: ...e engine may overheat if the ATV is over loaded In this case reduce the load to spec ification Start the engine after making sure that the warning light is out Continuous use while the warning light is on may cause damage to the engine EBU17952 On Command four wheel drive indicator light This indicator light comes on when the On Com mand four wheel drive switch is set to the 4WD position TIP Due t...

Page 31: ...4 4 4 YFM35FGD YFM350FAD 1 Reset knob 2 Speedometer 3 Odometer 4 Tripmeter 2 3 4 1 1 Reset knob 2 Speedometer 3 Odometer 4 Tripmeter U1NS61E0 book Page 4 Tuesday May 15 2012 5 19 PM ...

Page 32: ... Light switch OFF Set this switch to to turn on the low beams the taillight and the meter lighting Set the switch to to turn on the high beams the taillight and the meter lighting Set the switch to OFF to turn off all the lights NOTICE ECB00043 Do not use the headlights with the engine turned off for an extended period of time oth erwise the battery may discharge to the point that the starter moto...

Page 33: ...to change from two wheel drive to four wheel drive and vice versa Select the appropriate drive according to the ter rain and the conditions 2WD two wheel drive Power is supplied to the rear wheels 4WD four wheel drive Power is supplied to the rear and front wheels To change from two wheel drive to four wheel drive stop the ATV and push the switch in to the 4WD position The four wheel drive indicat...

Page 34: ...shed to the maximum 1 Loosen the locknut 2 To increase the maximum engine power avail able and the maximum speed of the ATV turn the adjusting screw in direction a To de crease the maximum engine power available and the maximum speed of the ATV turn the adjusting screw in direction b Do not turn the adjusting screw out more than 12 mm 0 47 in or the throttle cable could be dam aged Always make sur...

Page 35: ... EBU18442 Brake pedal and rear brake lever The brake pedal is located on the right side of the ATV and the rear brake lever is located on the left handlebar To apply the rear brake push down on the brake pedal or pull the brake lever toward the handlebar grip 1 Locknut 2 Adjusting screw 3 No more than 12 mm 0 47 in 1 Front brake lever U1NS61E0 book Page 8 Tuesday May 15 2012 5 19 PM ...

Page 36: ...ply the parking brake Squeeze the rear brake lever to release the parking brake WARNING EWB00220 Always set the parking brake before starting the engine The ATV could start moving un expectedly if the parking brake is not ap plied This could cause loss of control or a collision 1 Brake pedal 1 Rear brake lever 1 Parking brake lock plate U1NS61E0 book Page 9 Tuesday May 15 2012 5 19 PM ...

Page 37: ...uld also wear out the brakes prematurely EBU18581 Drive select lever The drive select lever is used to shift your ATV into the forward neutral and reverse positions See the Operating the drive select lever and driving in re verse section on page 6 3 for the drive select lever operation EBU18720 Fuel tank cap Remove the fuel tank cap by turning it counter clockwise 1 Drive select lever 1 U1NS61E0 b...

Page 38: ...ile smoking or while in the vicinity of sparks open flames or other sources of ig nition such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank When refueling be sure to insert the pump nozzle into the fuel tank filler hole Stop filling when the fuel reach es the bottom of the filler tube Because fuel expands when it heats up heat from the en gine or the sun c...

Page 39: ...eaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system Your Yamaha engine has been designed to use regular unleaded gasoline with a research octane number of 91 or higher 95 or higher for Europe If knocking or pinging occurs use a gasoline of a different brand Use of unleaded fuel will extend spark plug life and reduce ...

Page 40: ...to this position when the engine is not running ON With the fuel cock lever in this position fuel flows to the carburetor Turn the fuel cock lever to this position when starting the engine and riding 1 Arrow mark pointing to OFF 1 Arrow mark pointing to ON U1NS61E0 book Page 13 Tuesday May 15 2012 5 19 PM ...

Page 41: ...choke Starting a cold engine requires a richer air fuel mix ture which is supplied by the starter choke Move the starter choke in direction a to turn on the starter choke Move the starter choke in direction b to turn off the starter choke See the Starting a cold engine section on page 6 1 for proper operation EBU18881 Seat To remove the seat Pull the seat lock lever upward and pull up the seat at ...

Page 42: ...t is securely fitted EBU18912 Storage compartment NOTICE ECB00130 Do not store metal or sharply edged objects like tools in the storage compartment If they must be stored wrap them in appropriate cushion material to prevent damaging the stor age compartment 1 Seat 2 Seat lock lever 1 Projection 2 Seat holder U1NS61E0 book Page 15 Tuesday May 15 2012 5 19 PM ...

Page 43: ...e the hose empty it and then install it EBU18962 Front carrier Do not exceed the load limit of 40 0 kg 88 lb for the front carrier Do not exceed the maximum load of 210 0 kg 463 lb for the ATV EBU18972 Rear carrier Do not exceed the load limit of 80 0 kg 176 lb for the rear carrier Do not exceed the maximum load of 210 0 kg 463 lb for the ATV 1 Storage compartment 1 1 Storage compartment check hos...

Page 44: ...d to an ac cident Adjust the spring preload as follows Turn the spring preload adjusting ring in direction a to increase the spring preload and thereby harden the suspension and in direction b to de crease the spring preload and thereby soften the suspension Align the appropriate notch in the adjusting ring with the position indicator on the shock absorber TIP A special wrench can be obtained at a...

Page 45: ...settings Adjust the spring preload as follows Turn the spring preload adjusting ring in direction a to increase the spring preload and thereby harden the suspension and in direction b to de crease the spring preload and thereby soften the suspension 1 Special wrench Spring preload setting Minimum soft 1 Standard 2 Maximum hard 5 1 Spring preload adjusting ring 2 Position indicator U1NS61E0 book Pa...

Page 46: ...IP A special wrench can be obtained at a Yamaha dealer to make this adjustment 1 Special wrench Spring preload setting Minimum soft 1 Standard 2 Maximum hard 5 U1NS61E0 book Page 19 Tuesday May 15 2012 5 19 PM ...

Page 47: ...e corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer Before using this vehicle check the following points ITEM ROUTINE PAGE Fuel Check fuel level in fuel tank and add recommended fuel if neces sary Check fuel line for leakage Correct if necessary 4 11 5 3 Engine oil Check oil level in engine and add recommended oil to specified lev el if necessary Che...

Page 48: ...ver free play and adjust if necessary 5 4 8 26 Control cables Make sure that operation is smooth Lubricate if necessary 8 36 Wheels and tires Check wheel condition and replace if damaged Check tire condition and tread depth Replace if necessary Check air pressure Correct if necessary 5 4 Brake pedal Make sure that operation is smooth Lubricate pedal pivoting point if necessary 8 37 Brake levers Ma...

Page 49: ...check the brake system Check for correct free play in the rear brake lever and brake pedal If the free play is incorrect ad just it See page 8 30 Check operation of the levers and pedal They should move smoothly and there should be a firm feeling when the brake is applied If not have a Yamaha dealer check them Brake fluid level front brake Check the brake fluid level Add fluid if necessary See pag...

Page 50: ... on both sides WARNING Operation of this vehicle with im proper tire pressure may cause severe injury or death from loss of control or rollover Tire pressure below the minimum specified could also cause the tire to dislodge from the rim un der severe riding conditions EWB02541 Set tire pressures to the following specifications The low pressure tire gauge is included as stan dard equipment Make two...

Page 51: ... with valves WARNING EWB02551 Use of improper tires on this ATV may cause loss of control increasing your risk of an acci dent After extensive tests only the tires listed below have been approved for this model by Yamaha Motor Manufacturing Corporation of America 1 Low pressure tire gauge 1 Tire wear limit U1NS61E0 book Page 5 Tuesday May 15 2012 5 19 PM ...

Page 52: ...Chassis fasteners Make sure that all nuts bolts and screws are prop erly tightened EBU19850 Instruments lights and switches Check that all instruments lights and switches are working properly Correct if necessary Front Manufacturer model YFM350FAD CHENG SHIN C 828 YFM35FGD MAXXIS MU13 Size AT25 x 8 12 Type Tubeless Rear Manufacturer model YFM350FAD CHENG SHIN C 828 YFM35FGD MAXXIS MU14 Size AT25 x...

Page 53: ...N and the engine stop switch to 4 Shift the drive select lever into the neutral po sition The neutral indicator light should come on If the indicator light does not come on have a Yamaha dealer check the electrical cir cuit TIP The engine can be started under the following con ditions The drive select lever is in the neutral position The rear brake lever is applied with the drive se lect lever in ...

Page 54: ...If the engine is started with the starter choke in position 1 the starter choke should be returned to position 2 to warm up the engine If the engine is started with the starter choke in position 2 keep the starter choke in this position to warm up the engine 8 Continue warming up the engine until it idles smoothly then return the starter choke to position 3 before riding TIP The engine is warm whe...

Page 55: ...top 2 Apply the brake pedal 3 Shift from neutral to forward and vice versa by moving the drive select lever along the shift guide TIP Make sure that the drive select lever is completely shifted into position 4 Open the throttle lever gradually Shifting Reverse WARNING EWB00720 Improper operation in reverse could make you hit an obstacle or even a person behind you resulting in serious injury When ...

Page 56: ...figures given in km mi or the figures given in hours For ATVs not equipped with an odometer or hour meter follow the figures given in hours There is never a more important period in the life of your engine than the first 320 km 200 mi or 20 hours of riding For this reason you should read the following material carefully Since the engine is brand new do not put an ex cessive load on it for the firs...

Page 57: ... ATV EBU20702 Parking When parking the ATV apply the brake pedal shift the drive select lever into the forward position stop the engine apply the parking brake and then turn the fuel cock to OFF EBU20764 Parking on a slope WARNING EWB00831 Avoid parking on hills or other inclines Park ing on a hill or other incline could cause the ATV to roll out of control increasing the chance of an accident If ...

Page 58: ... on your ATV Many companies with no con nection to Yamaha manufacture parts and acces sories or offer other modifications for Yamaha vehicles Yamaha is not in a position to test the products that these aftermarket companies pro duce Therefore Yamaha can neither endorse nor recommend the use of accessories not sold by Yamaha or modifications not specifically recom mended by Yamaha even if sold and ...

Page 59: ...ars which could make steering difficult an accessory that limits your ability to move around on the seat or one that limits your view Use extra caution when riding an ATV with ac cessories The ATV may handle differently than it does without accessories EBU21061 Loading WARNING EWB00820 Never exceed the stated load capacity for this ATV Overloading this ATV or carrying or tow ing cargo improperly c...

Page 60: ...se an accident Make sure the load does not interfere with con trols or your ability to see where you are going Ride more slowly than you would without a load The more weight you carry the slower you should go Allow more braking distance A heavier ATV takes longer to stop Avoid making sharp turns unless at very slow speeds Avoid hills and rough terrain Choose terrain carefully Added weight affects ...

Page 61: ...7 1 7 EBU21141 RIDING YOUR ATV U1NS61E0 book Page 1 Tuesday May 15 2012 5 19 PM ...

Page 62: ... and un derstand the operation of the controls Pay partic ular attention to the safety information on pages 2 1 2 6 Also read all warning and notice labels on your ATV RIDE WITH CARE AND GOOD JUDGMENT Get training if you are inexperienced WARNING EWB01381 Do not operate this ATV or allow anyone else to operate it without proper instruction The risk of an accident is greatly increased if the operat...

Page 63: ...390 A child under 16 should never operate an ATV with engine size greater than 90 cc Use by chil dren of ATVs that are not recommended for their age can lead to severe injury or death of the child This ATV is designed to carry the operator and cargo only passengers prohibited The long seat is to allow the operator to shift posi tion as needed during operation It is not for carry ing passengers WAR...

Page 64: ...NG Operating without an ap proved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident EWB01411 Wear eye protection when operating your ATV to reduce the risk of a serious accident or injury Eye protection such as a face shield or goggles may reduce the risk of foreign material getting in your eyes and help prevent loss of vision WARNING Operating w...

Page 65: ...each time you use it to make sure the ATV is in safe operating condition Perform the pre operation checks listed on page 5 1 Always follow the inspection and maintenance procedures and schedules described in the Own er s Manual WARNING Failure to inspect the ATV before operating it and to maintain it prop erly increases the possibility of an accident or equipment damage EWB01431 Speed limiter For ...

Page 66: ...centered side to side and as low as possible Be sure cargo is se cured a loose load could change handling unexpectedly Make sure the load does not interfere with your control or ability to see where you are going Tie down cargo in the trailer securely Make sure cargo in the trailer cannot move around A shifting load can cause an accident Reduce speed and allow more room to stop A heavier vehicle t...

Page 67: ...se your balance and fall off of the ATV If you remove a foot from a footboard your foot or leg may come into contact with the rear wheels which could injure you or cause an accident EWB01471 Avoid wheelies and jumping WARNING At tempting wheelies jumps and other stunts in creases the chance of an accident including MAXIMUM LOADING LIMIT ATV loading limit total weight of cargo rider accessories and...

Page 68: ... the engine area could catch fire Do not operate idle or park the ATV in dry grass or other dry ground cov er Keep the engine area free of dry grass brush or other combustible material Someone touching the exhaust system dur ing or after operation could be burned Do not touch the hot exhaust system Do not park the ATV in a place where others might be likely to touch it The muffler and other engine...

Page 69: ...rfaces may seriously affect handling and control of the ATV and may cause the ATV to go out of control Always avoid paved surfaces including sidewalks driveways parking lots and streets EWB01511 While riding on unpaved public streets or roads may be legal in your area such operation can in crease the risk of collision with other vehicles Watch carefully for other vehicles Make sure you U1NS61E0 bo...

Page 70: ...ich may cause the ATV to upset WARNING The ATV could go out of control if you do not have enough time to react to hidden rocks bumps or holes Go slowly and be extra care ful when operating on unfamiliar terrain Al ways be alert to changing terrain conditions when operating the ATV EWB01531 Do not operate on rough slippery or loose terrain until you have learned and practiced the skills nec essary ...

Page 71: ...on flag on the ATV DO NOT use the flag pole bracket as a trailer hitch WARNING You could collide with another vehicle if operating in areas where you cannot easily be seen Mount a caution flag on the ATV to make you more visible Watch carefully for other vehicles EWB01551 Do not ride in areas posted no trespassing Do not ride on private property without getting per mission U1NS61E0 book Page 11 Tu...

Page 72: ... lose traction reducing control and increasing the possi bility of an accident TURNING YOUR ATV WARNING EWB01771 Always follow proper procedures for turning as described in this Owner s Manual Practice turning at low speeds before attempting to turn at faster speeds Do not turn at speeds too fast for your skills or the conditions ATV could go out of control causing a collision or overturn To achie...

Page 73: ...negotiating a turn lean more to the inside It may also be necessary to gradually let off on the throttle and steer to the out side of the turn to avoid tipping over Remember Avoid higher speeds until you are thoroughly familiar with the operation of your ATV CLIMBING UPHILL WARNING EWB01671 Climbing hills improperly can cause overturns or loss of control Use proper riding tech niques described in ...

Page 74: ...pt to turn the ATV around on any hill until you have mastered the turning tech nique as described in the Owner s Manual on level ground Be very careful when turning on any hill Avoid crossing the side of a steep hill if pos sible When crossing the side of a hill shift your weight to the uphill side of the ATV U1NS61E0 book Page 14 Tuesday May 15 2012 5 19 PM ...

Page 75: ...imbing a hill and you find that you have not properly judged your ability to make it to the top you should turn the ATV around while you still have forward motion provided you have the room to do so and go down the hill If your ATV has stalled or stopped and you believe you can continue up the hill restart carefully to make sure you do not lift the front wheels which could cause you to lose contro...

Page 76: ...e easily on extremely steep hills than on level surfaces or small hills Shift your weight backward and to the up side of the hill Never go down a hill at high speed Avoid going down a hill at an angle that would cause the ATV to lean sharply to one side Go straight down the hill where possi ble Improper braking can cause the wheels on the uphill side to come off the ground or cause loss of tractio...

Page 77: ...ither the front or rear brake be cause the wheels on the uphill side could come off the ground Apply both the front and rear brakes gradually Whenever possible ride your ATV straight down hill Avoid sharp angles which could allow the ATV to tip or roll over Carefully choose your path and ride no faster than you will be able to react to ob stacles which may appear CROSSING A SLOPE WARNING EWB01632 ...

Page 78: ...It may be necessary to correct the steering when riding on loose surfaces by pointing the front wheels slightly uphill When riding on slopes be sure not to make sharp turns either up or down hill If your ATV does begin to tip over gradually steer in the downhill direction if there are no obstacles in your path As you regain proper balance gradually steer again in the direction you wish to travel C...

Page 79: ...h out verifying that you have regained proper braking ability WARNING Wet brakes may have re duced stopping ability which could cause loss of control EWB02621 After riding your ATV in water be sure to drain the trapped water by removing the check hose at the bottom of the air filter case the V belt cooling duct check hose and the storage compartment check hose Also remove the V belt case drain plu...

Page 80: ...7 20 7 1 Air filter case check hose 1 V belt cooling duct check hose left front side of ATV 1 Storage compartment check hose 1 V belt case drain plug U1NS61E0 book Page 20 Tuesday May 15 2012 5 19 PM ...

Page 81: ...and damage to the ATV may re sult SLIDING AND SKIDDING WARNING EWB01662 Skidding or sliding improperly may cause you to lose control of this ATV You may also re gain traction unexpectedly which may cause the ATV to overturn Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in...

Page 82: ...ur ATV doesn t turn when you want it to Bring the ATV to a stop and practice the turning maneuvers again Be sure you are putting your weight on the footboard to the outside of the turn Position your weight over the front wheels for better control See page 7 12 If your ATV begins to tip while turning Lean more into the turn to regain balance If nec essary gradually let off the throttle and or steer...

Page 83: ...ll if there are no obstacles in your way to regain balance If you discover that the ATV is going to tip over dismount on the uphill side See page 7 17 If your ATV encounters shallow water Ride slowly and carefully through slow moving water watching for obstacles Be sure to let wa ter drain from the ATV and CHECK YOUR BRAKES FOR PROPER OPERATION when you come out of the water Do not continue to rid...

Page 84: ...urn off the engine when performing mainte nance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electri cal parts that can cause shocks or fires Running the engine while servicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 6 for more information about carbon monoxide WARNING EWB02690 ...

Page 85: ...the tools provided in the owner s tool kit are in tended to assist you in the performance of preven tive maintenance and minor repairs However additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experience required for a particular job have a Yamaha dealer perform it for you 1 Owner s manual 2 Owner s tool kit ...

Page 86: ...ire special tools data and technical skills NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1 Fuel line Check fuel hoses for cracks or other damage and replace if necessary 2 Spark plug Check condition and clean regap or replace if necessary 3 Valves Check valve clearance and adjust ...

Page 87: ...ness and tighten all screw clamps and joints if necessary 7 Spark arrester Clean NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 U1NS61E0 book Page 4 Tuesday May 15 2012 5 19 PM ...

Page 88: ...ols data and technical skills NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1 Air filter element Clean and replace if necessary Every 20 40 hours more often in wet or dusty areas 2 Front brake Check operation and correct if necessary Check fluid level and ATV for fluid leakage and ...

Page 89: ... for wear cracks or other damage and re place if necessary 10 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 11 Shock absorber as semblies Check operation and correct if necessary Check for oil leakage and replace if necessary 12 Steering shaft Lubricate with lithium soap based grease 13 Steering system Check operation and repair or replace if damaged Check toe i...

Page 90: ...ry 19 Final gear oil Change Check ATV for oil leakage and correct if neces sary 20 Moving parts and cables Lubricate 21 Drive select lever safety system cable Check operation and adjust or replace if neces sary 22 Throttle lever Check operation Check throttle lever free play and adjust if neces sary Lubricate cable and lever housing NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes f...

Page 91: ...e master cylinder and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged 23 Front and rear brake switches Check operation and correct if necessary 24 Lights and switches Check operation and correct if necessary Adjust headlight beams NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500...

Page 92: ... addition the condition of the spark plug can reveal the condition of the engine To remove the spark plug 1 Remove the spark plug cap 2 Remove the spark plug as shown with the spark plug wrench included in the owner s tool kit To check the spark plug 1 Check that the porcelain insulator around the center electrode of the spark plug is a medi um to light tan the ideal color when the ATV is ridden n...

Page 93: ... necessary 3 Measure the spark plug gap with a wire thick ness gauge and if necessary adjust the gap to specification To install the spark plug 1 Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads 2 Install the spark plug with the spark plug wrench and then tighten it to the specified torque Specified spark plug NGK DR8EA 1 Spa...

Page 94: ... periodic maintenance and lubrication chart To check the engine oil level 1 Place the ATV on a level surface 2 Check the engine oil level on a cold engine TIP If the engine was started before checking the oil level be sure to warm up the engine sufficiently and then wait at least ten minutes until the oil set tles for an accurate reading 3 Remove the engine oil filler cap and then wipe the engine ...

Page 95: ... filler hole and then tighten the engine oil filler cap To change the engine oil with or without oil fil ter cartridge replacement 1 Place the ATV on a level surface 2 Start the engine warm it up for several min utes and then turn it off 3 Place an oil pan under the engine to collect the used oil 4 Remove the engine oil filler cap and then re move the engine oil drain bolt and its gasket to drain ...

Page 96: ...th an oil filter wrench TIP An oil filter wrench is available at a nearby Yamaha dealer 6 Apply a thin coat of engine oil to the O ring of the new oil filter cartridge TIP Make sure that the O ring is properly seated 1 Oil filter cartridge 1 1 Oil filter wrench 1 U1NS61E0 book Page 13 Tuesday May 15 2012 5 19 PM ...

Page 97: ...orque wrench 8 Install the engine oil drain bolt and its new gasket and then tighten the bolt to the speci fied torque 1 O ring 1 Torque wrench Tightening torque Oil filter cartridge 17 Nm 1 7 m kgf 12 ft lbf Tightening torque Engine oil drain bolt 23 Nm 2 3 m kgf 17 ft lbf 1 U1NS61E0 book Page 14 Tuesday May 15 2012 5 19 PM ...

Page 98: ... off and check for the cause 11 Turn the engine off wait at least ten minutes and then check the oil level and correct it if necessary EBU23386 Final gear oil The final gear case must be checked for oil leak age before each ride If any leakage is found have a Yamaha dealer check and repair the ATV In ad dition the final gear oil level must be checked and the oil changed as follows at the intervals...

Page 99: ...ace the ATV on a level surface 2 Remove the final gear case guard by remov ing the bolts 3 Place an oil pan under the final gear case to collect the used oil 4 Remove the final gear oil filler bolt the final gear oil drain bolt and their gasket to drain the oil from the final gear case 1 Final gear oil filler bolt 2 Gasket 3 Final gear oil 4 Correct oil level Tightening torque Final gear oil fille...

Page 100: ...t for damage and replace it if necessary 8 Install the oil filler bolt and its gasket and then tighten the bolt to the specified torque 1 Final gear oil drain bolt 2 Gasket Tightening torque Final gear oil drain bolt 23 Nm 2 3 m kgf 17 ft lbf 1 2 1 Final gear oil filler bolt 2 Gasket 3 Final gear oil 4 Correct oil level Recommended final gear oil See page 10 1 Tightening torque Final gear oil fill...

Page 101: ...ifferential gear oil must be changed as follows at the intervals specified in the periodic maintenance and lubrication chart 1 Place the ATV on a level surface 2 Place an oil pan under the differential gear case to collect the used oil 3 Remove the differential gear oil filler bolt the differential gear oil drain bolt and their gasket to drain the oil from the differential gear case Tightening tor...

Page 102: ...gasket and then tighten the bolt to the specified torque 8 Check the differential gear case for oil leak age If oil is leaking check for the cause EBU23646 Cleaning the air filter element The air filter element should be cleaned at the in tervals specified in the periodic maintenance and lubrication chart Clean or if necessary replace the air filter element more frequently if you are riding in unu...

Page 103: ...4 3 Remove the air filter case cover by unhooking the air filter case cover holders 4 Pull the air filter element out of the air filter case 1 Air filter case check hose 1 Air filter case cover holder 2 Air filter case cover U1NS61E0 book Page 20 Tuesday May 15 2012 5 19 PM ...

Page 104: ...e sponge material Never use low flash point sol vents or gasoline to clean the sponge ma terial because the engine could catch fire or explode EWB01941 7 Squeeze the excess solvent out of the sponge material and let it dry NOTICE Do not twist the sponge material when squeezing it ECB00441 1 Air filter element 1 Air filter element frame 2 Sponge material 3 Air filter element lock plate U1NS61E0 boo...

Page 105: ...sible engine damage Additionally operation without the air filter element will affect carburetor jetting with subsequent poor performance and possible engine overheating ECB00461 12 Install the seat TIP The air filter element should be cleaned every 20 40 hours It should be cleaned and lubricated more often if the ATV is operated in extremely dusty ar eas Each time the air filter element maintenan...

Page 106: ...rester portion of the tailpipe and inside of the tailpipe housing 4 Insert the tailpipe into the muffler and align the bolt holes 5 Install the tailpipe bolts and tighten them to the specified torque 1 Tailpipe bolt 2 Tailpipe 1 Tailpipe 2 Spark arrester Tightening torque Tailpipe bolt 10 Nm 1 0 m kgf 7 2 ft lbf U1NS61E0 book Page 23 Tuesday May 15 2012 5 19 PM ...

Page 107: ...water collects in the V belt cooling duct check hose remove the hose and clean it EBU23931 V belt case drain plug After riding in water deep enough to allow it to en ter the V belt case remove the V belt case drain plug to drain the water from the case TIP If water drains from the V belt case after removing the plug have a Yamaha dealer check the ATV as the water may affect other engine parts 1 V ...

Page 108: ...ese settings without sufficient technical knowl edge may result in poor performance of or damage to the engine EBU24000 Adjusting the engine idling speed The engine idling speed must be checked and if necessary adjusted as follows at the intervals specified in the periodic maintenance and lubrica tion chart TIP A diagnostic tachometer is needed to make this adjustment 1 Start the engine and warm i...

Page 109: ... 0 12 0 20 in as shown Periodically check the throttle lever free play and if necessary adjust it as follows TIP The engine idling speed must be checked and ad justed if necessary before adjusting the throttle le ver free play 1 Slide the rubber cover back 2 Loosen the locknut 3 To increase the throttle lever free play turn the throttle lever free play adjusting bolt in di rection a To decrease th...

Page 110: ...m cable should be checked and adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart EBU29601 Brakes Replacement of brake components requires pro fessional knowledge Brake service should be per formed by a Yamaha dealer WARNING EWB02571 Operating with improperly serviced or adjust ed brakes could lead to a loss in braking ability and an accident EB...

Page 111: ...Rear brake shoes The rear brake is provided with a wear indicator which allows you to check the brake shoe wear without having to disassemble the brake To check the brake shoe wear check the position of the wear indicator while applying the brake If a brake shoe has worn to the point that the wear indicator reaches the wear limit line or mark have a Yamaha dealer replace the brake shoes as a set 1...

Page 112: ...se the rubber seals may deteriorate causing leakage Refill with the same type of brake fluid Add ing a brake fluid other than DOT 4 may result in a harmful chemical reaction Be careful that water does not enter the brake fluid reservoir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock NOTICE ECB01160 Brake fluid may damage painted surfaces o...

Page 113: ...every four years EBU24394 Checking the front brake lever free play The brake lever free play must be checked at the intervals specified in the periodic maintenance and lubrication chart The brake lever should have no free play as shown If there is free play have a Yamaha dealer check the brake system EBU30690 Adjusting the brake pedal height and the brake pedal and rear brake lever free play The b...

Page 114: ...2 0 mm 2 83 3 23 in above the footboard bracket Check and adjust the brake pedal height as fol lows 1 Remove the footboard by removing the bolts and nuts 2 Check the brake pedal height If the brake pedal height is correct skip steps 3 5 3 Loosen the locknut 1 Distance between brake pedal and footboard bracket 1 1 Footboard 2 Bolt and nut 3 Bolt 2 2 3 1 U1NS61E0 book Page 31 Tuesday May 15 2012 5 1...

Page 115: ...ting the brake pedal free play The brake pedal free play should measure 20 0 30 0 mm 0 79 1 18 in as shown If the free play is incorrect adjust it as follows 1 Locknut 2 Adjusting bolt Tightening torque Locknut 7 Nm 0 7 m kgf 5 1 ft lbf 1 2 1 Footboard bolt A 2 Footboard bolt B Tightening torques Footboard bolt A 3 0 Nm 0 30 m kgf 2 2 ft lbf Footboard bolt B 7 Nm 0 7 m kgf 5 1 ft lbf 1 1 2 U1NS61E...

Page 116: ...ub in di rection a to increase the free play and in di rection b to decrease it Adjusting the brake lever free play The brake lever free play should measure 3 0 5 0 mm 0 12 0 20 in as shown If the free play is in correct adjust it as follows 1 Brake pedal free play 1 Brake pedal free play adjusting nut 2 Brake lever free play adjusting nut U1NS61E0 book Page 33 Tuesday May 15 2012 5 19 PM ...

Page 117: ... at the rear wheel hub so that gap A measures 0 1 mm 0 0 04 in 3 Turn the brake lever free play adjusting bolt at the brake lever in direction a to increase the free play and in direction b to decrease it 1 Brake lever free play 2 Locknut 3 Brake lever free play adjusting bolt 1 Brake lever free play adjusting nut 2 Gap A U1NS61E0 book Page 34 Tuesday May 15 2012 5 19 PM ...

Page 118: ...ecked for damage at the intervals specified in the periodic maintenance and lubrication chart Check the axle boots for tears or damage If any damage is found have them re placed by a Yamaha dealer EBU29881 Brake light switches The brake light which is activated by the brake pedal and brake levers should come on just be fore braking takes effect 1 Locknut 2 Brake lever free play adjusting bolt 1 Ax...

Page 119: ... lubricated if nec essary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it WARNING EWB02581 Inspect cables frequently and replace if dam aged Corrosion can result when the cable sheaths become damaged and cables can also become frayed or kinked which could restrict the operation of controls and lead to an accident or injury Always make sure all control cable...

Page 120: ...sary Front brake lever Rear brake lever EBU28871 Checking and lubricating the brake pedal The operation of the brake pedal should be checked before each ride and the pedal pivot should be lubricated if necessary Recommended lubricants Front brake lever Silicone grease Rear brake lever Lithium soap based grease Recommended lubricant Lithium soap based grease U1NS61E0 book Page 37 Tuesday May 15 201...

Page 121: ...f a wheel does not turn smoothly have a Yamaha dealer check the wheel hub bear ings EBU25092 Lubricating the steering shaft The steering shaft must be lubricated by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart TIP For parts equipped with a grease nipple use a grease gun Recommended lubricant Lithium soap based grease U1NS61E0 book Page 38 Tuesday May...

Page 122: ...nesia beaten egg or vegetable oil Call a physician immediately EYES Flush with water for 15 minutes and get prompt medical attention Batteries produce explosive gases Keep sparks flame cigarettes or other sources of ig nition away Ventilate when charging or using in an enclosed space KEEP OUT OF REACH OF CHILDREN NOTICE ECB00620 Never attempt to remove the battery cell seals as this would permanen...

Page 123: ...ll damage the battery To store the battery If the ATV will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place If the battery will be stored for more than two months check it at least once a month and fully charge it if necessary NOTICE ECB00940 Always keep the battery charged Storing a dis charged battery can cause permanent battery damage ...

Page 124: ...ad must be connected before the negative lead ECB01110 3 Install the battery holding plate by installing the bolts 4 Install the seat See page 4 14 EBU30670 Replacing a fuse The main fuse and the fuse box are located under the seat See page 4 14 1 Positive battery lead red 2 Negative battery lead black 2 1 1 Main fuse 2 Spare main fuse 3 Fuse box U1NS61E0 book Page 41 Tuesday May 15 2012 5 19 PM ...

Page 125: ... NOTICE ECB00640 To prevent accidental short circuiting turn off the main switch when checking or replacing a fuse 1 Headlight fuse 2 Ignition fuse 3 Auxiliary DC jack fuse for optional auxiliary DC jack 4 Four wheel drive motor fuse 5 Signaling system fuse 6 Spare fuse 1 Screw 2 Battery lead cover 3 Main fuse 4 Spare main fuse 4 3 2 1 U1NS61E0 book Page 42 Tuesday May 15 2012 5 19 PM ...

Page 126: ...ck if the devices operate 4 If the fuse immediately blows again have a Yamaha dealer check the electrical system EBU30660 Replacing a headlight bulb If a headlight bulb burns out replace it as follows 1 Remove the cover at the rear of the headlight by pulling it off 2 Remove the headlight bulb holder cover by pulling it off Specified fuses Main fuse 30 0 A Headlight fuse 15 0 A Ignition fuse 15 0 ...

Page 127: ...il oth erwise the transparency of the glass the luminosity of the bulb and the bulb life will be adversely affected Thoroughly clean off any dirt and fingerprints on the head light bulb using a cloth moistened with al cohol or thinner ECB00651 6 Install the bulb holder by pushing it in and turn ing it clockwise 1 Headlight bulb holder cover 1 Headlight bulb holder 1 1 Do not touch the glass part o...

Page 128: ...0 It is advisable to have a Yamaha dealer make this adjustment To raise a headlight beam turn the headlight beam adjusting screw in direction a To lower a headlight beam turn the adjusting screw in direction b EBU25580 Replacing the tail brake light bulb If the tail brake light bulb burns out have a Yamaha dealer replace it EBU25651 Removing a wheel 1 Place the ATV on a level surface 2 Loosen the ...

Page 129: ...el 1 Place the ATV on a level surface 2 Install the wheel and the nuts TIP The arrow mark on the tire must point toward the rotating direction of the wheel Tapered nuts are used for both the front and rear wheels Install the nuts with their tapered side to wards the wheel 1 Wheel nut 1 Arrow mark U1NS61E0 book Page 46 Tuesday May 15 2012 5 19 PM ...

Page 130: ... to a Yamaha dealer whose skilled technicians have the necessary tools expe rience and know how to service the ATV properly Use only genuine Yamaha replacement parts Im itation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills WARNING EWB02280 Do not smoke when checking the fuel system Fuel can ignite or explode causing ...

Page 131: ...k the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the ATV The engine does not start Have a Yamaha dealer check the ATV The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The engine turns over slowly The battery is good Check the battery lead connecti...

Page 132: ...on dry out the linings EWB02311 NOTICE Excessive water pressure may cause water seepage and deteriora tion of wheel bearings brakes transmis sion seals and electrical devices Many expensive repair bills have resulted from improper high pressure detergent applica tions such as those available in coin oper ated car washers ECB00711 4 Once most of the dirt has been hosed off wash all surfaces with wa...

Page 133: ...f available to prevent the fuel from deteriorat ing 5 Perform the following steps to protect the cyl inder piston rings etc from corrosion a Remove the spark plug cap and spark plug b Pour a teaspoonful of engine oil into the spark plug bore c Install the spark plug cap onto the spark plug and then place the spark plug on the cylinder head so that the electrodes are grounded This will limit sparki...

Page 134: ...rom entering it 9 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an exces sively cold or warm place less than 0 C 30 F or more than 30 C 90 F For more in formation on storing the battery see page 8 39 TIP Make any necessary repairs before storing the ATV U1NS61E0 book Page 3 Tuesday May 15 2012 5 19 PM ...

Page 135: ...g 553 lb Noise and vibration level Noise level 77 311 EEC YFM35FGD 77 6 dB A Vibration on seat EN1032 ISO5008 YFM35FGD Will not exceed 0 5 m s Vibration on handlebar EN1032 ISO5008 YFM35FGD Will not exceed 2 5 m s Engine Engine type Air cooled 4 stroke SOHC Cylinder arrangement Single cylinder Displacement 348 cm Bore stroke 83 0 64 5 mm 3 27 2 54 in Compression ratio 9 20 1 Starting system Electr...

Page 136: ...antity 0 35 L 0 37 US qt 0 31 Imp qt Air filter Air filter element Wet element Fuel Recommended fuel YFM350FAD Unleaded gasoline only YFM35FGD Regular unleaded gasoline only Fuel tank capacity 13 5 L 3 57 US gal 2 97 Imp gal Fuel reserve amount 3 3 L 0 87 US gal 0 73 Imp gal Carburetor Type quantity BSR33 x 1 Spark plug s Manufacturer model NGK DR8EA Spark plug gap 0 6 0 7 mm 0 024 0 028 in Clutch...

Page 137: ... Rear tire Type Tubeless Size AT25 x 10 12 Manufacturer model YFM350FAD CHENG SHIN C 828 YFM35FGD MAXXIS MU14 Loading Maximum loading limit 210 0 kg 463 lb Total weight of rider cargo accessories and tongue Tire air pressure measured on cold tires Recommended Front 25 0 kPa 0 250 kgf cm 3 6 psi Rear 25 0 kPa 0 250 kgf cm 3 6 psi Minimum Front 22 0 kPa 0 220 kgf cm 3 2 psi Rear 22 0 kPa 0 220 kgf c...

Page 138: ...tem DC CDI Charging system AC magneto Battery Model YTX14AH Voltage capacity 12 V 12 0 Ah Headlight Bulb type Krypton bulb Bulb voltage wattage quantity Headlight 12 V 30 0 30 0 W 2 Tail brake light 12 V 5 0 21 0 W 1 Meter lighting 14 V 3 0 W 1 Neutral indicator light 12 V 1 7 W 1 Reverse indicator light 12 V 1 7 W 1 Oil temperature warning light 12 V 1 7 W 1 On command four wheel drive indicator ...

Page 139: ...are required Factors that influence the actual level of exposure of work force include the characteristics of the work room the other sources of noise etc i e the number of machines and other adjacent process es and the length of time for which an operator is exposed to the noise Also the permissible expo sure level can vary from country This information however will enable the user of the machine...

Page 140: ...EL LABEL INFORMATION EBU26030 Vehicle identification number The vehicle identification number is stamped into the frame TIP The vehicle identification number is used to identify your ATV EBU26050 Model label The model label is affixed at the location in the il lustration Record the information on this label in the space provided This information will be need ed when ordering spare parts from a Yam...

Page 141: ...11 2 11 1 Model label U1NS61E0 book Page 2 Tuesday May 15 2012 5 19 PM ...

Page 142: ...ng 9 1 D Differential gear oil 5 3 Differential gear oil changing 8 18 Drive select lever 4 10 Drive select lever and driving in reverse 6 3 Drive select lever safety system cable adjusting 8 27 E Engine break in 6 4 Engine cold start 6 1 Engine idling speed 8 25 Engine oil 5 3 Engine oil and oil filter cartridge 8 11 Engine starting a warm 6 3 Engine stop switch 4 5 F Final gear oil 5 3 8 15 Four...

Page 143: ...k absorber assemblies adjusting the front 4 17 Shock absorber assembly adjusting the rear 4 18 Spark arrester cleaning 8 22 Spark plug checking 8 9 Specifications 10 1 Speed limiter 4 7 Speedometer 4 3 Starter choke 4 14 Start switch 4 5 Steering shaft lubricating 8 38 Storage 9 2 Storage compartment 4 15 T Tail brake light bulb replacing 8 45 Throttle lever 4 6 5 4 Throttle lever free play adjust...

Page 144: ... APPROVED HELMET AND PROTECTIVE GEAR NEVER USE ON PAVED ROADS NEVER CARRY PASSENGERS NEVER operate without proper training or instruction at speeds too fast for your skills or the conditions on public roads a collision can occur with another vehicle with a passenger passengers affect balance and steering and increase risk of losing control LOCATE AND READ OWNER S MANUAL FOLLOW ALL INSTRUCTIONS AND...

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Yamaha GRIZZLY 350 YFM35FGD, Owner'S Manual

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