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Yamaha GRIZZLY 350 YFM350DF, Owner'S Manual

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Yamaha GRIZZLY 350 YFM350DF Owner'S Manual Download Page 144

12-2

12

M

Main switch  ....................................................................4-1
Maintenance and lubrication chart  ................................8-5
Maintenance chart, emission control system  ................8-3
Model label ...................................................................11-1

N

Neutral indicator light  .....................................................4-2

O

Oil temperature warning light .........................................4-3
On-Command four-wheel-drive switch  .........................4-6
Owner’s manual and tool kit  ..........................................8-2

P

Parking ...........................................................................6-5
Parking brake  .................................................................4-9
Parking on a slope  .........................................................6-5
Part locations  .................................................................3-1

R

Rear brake, adjusting the pedal height, and the pedal 

and lever free play  .....................................................8-31

Reverse indicator light  ...................................................4-2
Riding your ATV  .............................................................7-1

S

Safety information  ..........................................................2-1
Seat ..............................................................................4-14
Shock absorber assemblies, adjusting the front  .........4-17
Shock absorber assembly, adjusting the rear  .............4-18
Spark arrester, cleaning  ...............................................8-22
Spark plug, checking  .....................................................8-9
Specifications ...............................................................10-1
Speed limiter  ..................................................................4-7
Speedometer .................................................................4-3

Starter (choke) .............................................................. 4-14
Start switch  .................................................................... 4-5
Steering shaft, lubricating  ............................................ 8-39
Storage .......................................................................... 9-2
Storage compartment  .................................................. 4-15

T

Tail/brake light bulb, replacing ..................................... 8-46
Throttle lever  .......................................................... 4-6, 5-4
Throttle lever free play, adjusting .................................8-26
Tires ............................................................................... 5-4
Troubleshooting ........................................................... 8-48
Troubleshooting chart  .................................................. 8-49

V

Valve clearance  ............................................................ 8-27
V-belt case drain plug  .................................................. 8-24
V-belt cooling duct check hose  ................................... 8-24
Vehicle identification number ....................................... 11-1

W

Wheel hub bearings, checking ..................................... 8-38
Wheel, installing  ........................................................... 8-46
Wheel, removing  .......................................................... 8-46

U1NS63E0.book  Page 2  Monday, March 10, 2014  9:05 AM

Summary of Contents for GRIZZLY 350 YFM350DF

Page 1: ... DEL PROPIETARIO 1NS F8199 63 READ THIS MANUAL CAREFULLY It contains important safety information LIRE ATTENTIVEMENT CE MANUEL Il comprend d importantes informations de sécurité LEA ESTE MANUAL ATENTAMENTE Contiene indicaciones importantes acerca de la seguridad ...

Page 2: ...DIC183 Original instructions Notice originale Manual original PRINTED IN USA 2014 04 0 3 1 CR E F S ...

Page 3: ...UAL CAREFULLY It contains important safety information WARNING OWNER S MANUAL YFM350DF This ATV should not be ridden by anyone under 16 years of age 1NS F8199 63 E0 U1NS63E0 book Page 1 Monday March 10 2014 9 05 AM ...

Page 4: ...Date of Issue to which this declaration applies conforms to the essential health and safety requirements of Directive 2006 42 EC To effect correct application of the essential health and safety requirements stated in the Directives of EEC the following standards and or technical specifications were consulted Title and or number and date of issue of standards and or specifications Authorized Repres...

Page 5: ...the features and operation of this ATV This manual includes important safety information It provides information about special techni ques and skills necessary to ride the ATV It also includes basic maintenance and inspection proce dures If you have any questions regarding the operation or maintenance of your ATV please consult a Yamaha dealer AN IMPORTANT SAFETY MESSAGE Read this manual completel...

Page 6: ... safety alert symbol It is used to alert you to potential per sonal injury hazards Obey all safety messages that follow this sym bol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key info...

Page 7: ...road or motorway Please check your local riding laws and regulations before operating this ATV EBU17411 YFM350DF OWNER S MANUAL 2014 by Yamaha Motor Co Ltd 1st edition January 2014 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in U S A U1NS63E0 book Page 1 Monday March 10 2014 9 05 AM ...

Page 8: ...brake lever 4 8 Parking brake 4 9 Drive select lever 4 10 Fuel tank cap 4 10 Fuel 4 11 Fuel cock 4 12 Starter choke 4 14 Seat 4 14 Storage compartment 4 15 Front carrier 4 16 Rear carrier 4 16 Adjusting the front shock absorber assemblies 4 17 Adjusting the rear shock absorber assembly 4 18 PRE OPERATION CHECKS 5 1 Fuel 5 3 Engine oil 5 3 Final gear oil 5 3 Differential gear oil 5 3 Front and rear...

Page 9: ...stem 8 3 General maintenance and lubrication chart 8 5 Checking the spark plug 8 9 Engine oil and oil filter cartridge 8 11 Final gear oil 8 15 Changing the differential gear oil 8 18 Cleaning the air filter element 8 19 Cleaning the spark arrester 8 22 V belt cooling duct check hose 8 24 V belt case drain plug 8 24 Adjusting the carburetor 8 25 Adjusting the engine idling speed 8 25 Adjusting the...

Page 10: ...the steering shaft 8 39 Battery 8 39 Replacing a fuse 8 42 Replacing a headlight bulb 8 44 Adjusting a headlight beam 8 45 Replacing the tail brake light bulb 8 46 Removing a wheel 8 46 Installing a wheel 8 46 Troubleshooting 8 48 Troubleshooting chart 8 49 CLEANING AND STORAGE 9 1 Cleaning 9 1 Storage 9 2 SPECIFICATIONS 10 1 CONSUMER INFORMATION 11 1 Identification numbers 11 1 INDEX 12 1 U1NS63E...

Page 11: ...the labels on your ATV These labels contain important information for safe and proper operation Never remove any labels from your ATV If a label becomes difficult to read or comes off request a re placement label from your Yamaha dealer For Europe 8 9 U1NS63E0 book Page 1 Monday March 10 2014 9 05 AM ...

Page 12: ...bs 25 0 kPa 0 25 kgf cm 3 6 psi 25 0 kPa 0 25 kgf cm 3 6 psi 5FU F816M M0 37S F817R 10 80 kg 176 lbs 4900 N 500 kgf 1102 lbf 147 N 15 kgf 33 lbf 4S2 F817S 00 1P0 F816P 20 1 4 2 3 5 U1NS63E0 book Page 2 Monday March 10 2014 9 05 AM ...

Page 13: ...1 3 1 1P0 F816R 00 YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA JAPAN YFM350FWA 15 9 kW 255 kg 2014 1NS F155A 30 YAMAHA 1HP F811R 00 6 7 8 9 U1NS63E0 book Page 3 Monday March 10 2014 9 05 AM ...

Page 14: ... from 12 years old Operation of this ATV by children under the age of 12 increases the risk of severe injury or death Adult supervision required for children under age 16 Use from 16 years old Operating this ATV if you are under the age of 16 increases your chance of severe injury or death NEVER use on paved roads NEVER carry passengers NEVER use with drugs or alcohol NEVER store fuel or flammable...

Page 15: ...loss of control Adjust the tire pressure Improper tire pressure can cause loss of control Loss of control can result in severe injury or death This pictogram shows the loading limits and or maximum load capacity for this ATV Follow all load limits and other loading guidelines in this manual Load may include the driver passenger human protective gear accessories goods luggage and all other load rel...

Page 16: ...1 6 1 YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA JAPAN kW kg 1 2 3 4 1 2 3 4 Year of construction Model Name Max Power Mass In Running Order U1NS63E0 book Page 6 Monday March 10 2014 9 05 AM ...

Page 17: ...1 7 1 For Oceania U1NS63E0 book Page 7 Monday March 10 2014 9 05 AM ...

Page 18: ... psi 22 kPa 3 2 psi LOAD LIMIT 40 kg 88 lbs 5ND F4877 20 LOAD LIMIT 80 kg 176 lbs 5ND F4897 20 MAXIMUM LOADING LIMIT 5ND F151K 00 PULLING LOAD 4900 N 500 kgf 1102 lbf TONGUE WEIGHT 147 N 15 kgf 33 lbf 1 3 2 4 5 U1NS63E0 book Page 8 Monday March 10 2014 9 05 AM ...

Page 19: ...1 9 1 6 7 U1NS63E0 book Page 9 Monday March 10 2014 9 05 AM ...

Page 20: ...ild under 16 years old should never oper ate an ATV with engine size greater than 90 cc Never allow a child under age 16 to operate an ATV without adult supervision and never allow continued use of an ATV by a child if he or she does not have the abilities to operate it safely Never carry a passenger on an ATV This vehicle is intended for off road use only Do not operate on any paved surfaces such...

Page 21: ...ting to turn at faster speeds and never turn at excessive speeds Never operate the ATV on hills too steep for the ATV or for your abilities Practice on smaller hills before attempting larger hills Always follow proper procedures for climbing hills as described in this manual Check the ter rain carefully before you start up any hill Never climb hills with excessively slippery or loose surfaces Shif...

Page 22: ...e very cautious in order to reduce the chance of skidding or sliding out of control Never operate an ATV in fast flowing water or in water deeper than that recommended in this manual Remember that wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply them several times to let friction dry out the linings Always be sure there are no obstacles or people...

Page 23: ...ssary If you can physically operate your vehicle inspect your vehicle If the vehicle is in safe operating con dition and you can safely operate it restart it and ride gently back to camp or other known location where you can receive medical at tention If necessary contact your riding party or local authorities to let them know where you are and what has happened In the event of a breakdown 1 If yo...

Page 24: ... the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries re lated to changes in the vehicle Keep the following guidelines in mind as well as those provided un der Loading when mounting accessories Never install accessories that would impair the performance of your ATV Carefully inspect the accessory before...

Page 25: ... areas If you experi ence any symptoms of carbon monoxide poisoning leave the area immediately get fresh air and SEEK MEDICAL TREATMENT Do not run engine indoors Even if you try to ventilate engine exhaust with fans or open windows and doors carbon monoxide can rapidly reach dangerous levels Do not run engine in poorly ventilated or par tially enclosed areas such as barns garages or carports Do no...

Page 26: ...filter cartridge 9 V belt cooling duct check hose 3 4 5 1 2 6 9 8 7 1 Rear shock absorber assembly spring preload adjusting ring 2 Spark arrester 3 Storage compartment and tool kit 4 Spark plug 5 Front shock absorber assembly spring preload adjusting ring 6 Rear brake light switch 7 Brake pedal 8 V belt case drain plug 1 2 3 4 5 6 7 8 U1NS63E0 book Page 1 Monday March 10 2014 9 05 AM ...

Page 27: ... manual 1 Rear brake lever 2 Handlebar switches 3 Starter choke 4 Parking brake lock plate 5 Horn switch 6 Drive select lever 7 Speedometer 8 Main switch 9 Fuel tank cap 10 On Command four wheel drive switch 11 Throttle lever 12 Front brake lever 1 2 3 4 10 5 6 7 8 9 11 12 U1NS63E0 book Page 2 Monday March 10 2014 9 05 AM ...

Page 28: ...lows ON All electrical systems are supplied with power The headlights meter lighting and taillight come on when the light switch is on and the engine can be started The key cannot be removed OFF All electrical systems are off The key can be re moved 1 Main switch U1NS63E0 book Page 1 Monday March 10 2014 9 05 AM ...

Page 29: ...t For Europe RE VERSE For Oceania This indicator light comes on when the transmis sion is in the reverse position 1 Reverse indicator light R 2 Neutral indicator light N 3 On Command four wheel drive indicator light 4 Oil temperature warning light 4 3 1 2 1 Reverse indicator light REVERSE 2 Neutral indicator light NEUTRAL 3 On Command four wheel drive indicator light 4 Oil temperature warning ligh...

Page 30: ... engine may overheat if the ATV is over loaded In this case reduce the load to spec ification Start the engine after making sure that the warning light is out Continuous use while the warning light is on may cause damage to the engine EBU17953 On Command four wheel drive indicator light This indicator light comes on when the On Com mand four wheel drive switch is set to the 4WD position TIP Due to...

Page 31: ...4 4 4 For Europe For Oceania 1 Reset knob 2 Speedometer 3 Odometer 4 Tripmeter 2 3 4 1 1 Reset knob 2 Speedometer 3 Odometer 4 Tripmeter U1NS63E0 book Page 4 Monday March 10 2014 9 05 AM ...

Page 32: ... Light switch OFF Set this switch to to turn on the low beams the taillight and the meter lighting Set the switch to to turn on the high beams the taillight and the meter lighting Set the switch to OFF to turn off all the lights NOTICE ECB00044 Do not use the headlights with the engine turned off for an extended period of time oth erwise the battery may discharge to the point that the starter moto...

Page 33: ...to change from two wheel drive to four wheel drive and vice ver sa Select the appropriate drive according to the terrain and the conditions 2WD two wheel drive Power is supplied to the rear wheels 4WD four wheel drive Power is supplied to the rear and front wheels To change from two wheel drive to four wheel drive stop the ATV and push the switch in to the 4WD position The four wheel drive indicat...

Page 34: ...ushed to the maximum 1 Loosen the locknut 2 To increase the maximum engine power available and the maximum speed of the ATV turn the adjusting screw in direction a To decrease the maximum engine power avail able and the maximum speed of the ATV turn the adjusting screw in direction b Do not turn the adjusting screw out more than 12 mm 0 47 in or the throttle cable could be damaged Always make sure...

Page 35: ... EBU18443 Brake pedal and rear brake lever The brake pedal is located on the right side of the ATV and the rear brake lever is located on the left handlebar To apply the rear brake push down on the brake pedal or pull the brake lever toward the handlebar grip 1 Locknut 2 Adjusting screw 3 No more than 12 mm 0 47 in 1 Front brake lever U1NS63E0 book Page 8 Monday March 10 2014 9 05 AM ...

Page 36: ...ply the parking brake Squeeze the rear brake lever to release the parking brake WARNING EWB00221 Always set the parking brake before starting the engine The ATV could start moving un expectedly if the parking brake is not ap plied This could cause loss of control or a collision 1 Brake pedal 1 Rear brake lever 1 Parking brake lock plate U1NS63E0 book Page 9 Monday March 10 2014 9 05 AM ...

Page 37: ...ld also wear out the brakes prematurely EBU18582 Drive select lever The drive select lever is used to shift your ATV into the forward neutral and reverse positions See the Operating the drive select lever and driving in re verse section on page 6 3 for the drive select le ver operation EBU18721 Fuel tank cap Remove the fuel tank cap by turning it counter clockwise 1 Drive select lever 1 U1NS63E0 b...

Page 38: ...ile smoking or while in the vicinity of sparks open flames or other sources of ignition such as the pilot lights of water heat ers and clothes dryers 2 Do not overfill the fuel tank When refueling be sure to insert the pump nozzle into the fuel tank filler hole Stop filling when the fuel reaches the bottom of the filler tube Because fuel expands when it heats up heat from the engine or the sun can...

Page 39: ...d gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system Your Yamaha engine has been designed to use regular unleaded gasoline with a research octane number of 91 or higher 95 or higher for Europe If knocking or pinging occurs use a gasoline of a different brand Use of unleaded fuel will extend spark plug life and reduce main...

Page 40: ...o this posi tion when the engine is not running ON With the fuel cock lever in this position fuel flows to the carburetor Turn the fuel cock lever to this position when starting the engine and riding 1 Arrow mark pointing to OFF 1 Arrow mark pointing to ON U1NS63E0 book Page 13 Monday March 10 2014 9 05 AM ...

Page 41: ...choke Starting a cold engine requires a richer air fuel mixture which is supplied by the starter choke Move the starter choke in direction a to turn on the starter choke Move the starter choke in direction b to turn off the starter choke See the Starting a cold engine section on page 6 1 for proper operation EBU18882 Seat To remove the seat Pull the seat lock lever upward and pull up the seat at t...

Page 42: ... is securely fitted EBU18913 Storage compartment NOTICE ECB00131 Do not store metal or sharply edged objects like tools in the storage compartment If they must be stored wrap them in appropriate cushion material to prevent damaging the stor age compartment 1 Seat 2 Seat lock lever 1 Projection 2 Seat holder U1NS63E0 book Page 15 Monday March 10 2014 9 05 AM ...

Page 43: ... the hose empty it and then install it EBU18963 Front carrier Do not exceed the load limit of 40 0 kg 88 lb for the front carrier Do not exceed the maximum load of 210 0 kg 463 lb for the ATV EBU18973 Rear carrier Do not exceed the load limit of 80 0 kg 176 lb for the rear carrier Do not exceed the maximum load of 210 0 kg 463 lb for the ATV 1 Storage compartment 1 1 Storage compartment check hose...

Page 44: ... to an ac cident Adjust the spring preload as follows Turn the spring preload adjusting ring in direction a to increase the spring preload and thereby harden the suspension and in direction b to de crease the spring preload and thereby soften the suspension Align the appropriate notch in the adjusting ring with the position indicator on the shock absorber TIP A special wrench can be obtained at a ...

Page 45: ...ettings Adjust the spring preload as follows Turn the spring preload adjusting ring in direction a to increase the spring preload and thereby harden the suspension and in direction b to de crease the spring preload and thereby soften the suspension 1 Special wrench Spring preload setting Minimum soft 1 Standard 2 Maximum hard 5 1 Spring preload adjusting ring 2 Position indicator U1NS63E0 book Pag...

Page 46: ...IP A special wrench can be obtained at a Yamaha dealer to make this adjustment 1 Special wrench Spring preload setting Minimum soft 1 Standard 2 Maximum hard 5 U1NS63E0 book Page 19 Monday March 10 2014 9 05 AM ...

Page 47: ...e corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer Before using this vehicle check the following points ITEM ROUTINE PAGE Fuel Check fuel level in fuel tank and add recommended fuel if neces sary Check fuel line for leakage Correct if necessary 4 11 5 3 Engine oil Check oil level in engine and add recommended oil to specified level if necessary Chec...

Page 48: ...er free play and adjust if necessary 5 4 8 26 Control cables Make sure that operation is smooth Lubricate if necessary 8 36 Wheels and tires Check wheel condition and replace if damaged Check tire condition and tread depth Replace if necessary Check air pressure Correct if necessary 5 4 Brake pedal Make sure that operation is smooth Lubricate pedal pivoting point if necessary 8 38 Brake levers Mak...

Page 49: ...rake pedal If the free play is incorrect adjust it See page 8 31 Check operation of the levers and pedal They should move smoothly and there should be a firm feeling when the brake is applied If not have a Yamaha dealer check them Brake fluid level front brake Check the brake fluid level Add fluid if necessary See page 8 29 Brake fluid leakage front brake Check to see if any brake fluid is leaking...

Page 50: ...y cause severe injury or death from loss of control or rollover Tire pressure below the minimum specified could also cause the tire to dislodge from the rim un der severe riding conditions EWB02542 Set tire pressures to the following specifications The low pressure tire gauge is included as stan dard equipment Make two measurements of the tire pressure and use the second reading Dust or dirt in th...

Page 51: ... with valves WARNING EWB02552 Use of improper tires on this ATV may cause loss of control increasing your risk of an acci dent After extensive tests only the tires listed below have been approved for this model by Yamaha Motor Manufacturing Corporation of America 1 Low pressure tire gauge 1 Tire wear limit U1NS63E0 book Page 5 Monday March 10 2014 9 05 AM ...

Page 52: ...hassis fasteners Make sure that all nuts bolts and screws are properly tightened EBU19851 Instruments lights and switches Check that all instruments lights and switches are working properly Correct if necessary Front Manufacturer model CHENG SHIN C 828 AUS NZL MAXXIS MU13 EUR FRA GBR Size AT25 x 8 12 Type Tubeless Rear Manufacturer model CHENG SHIN C 828 AUS NZL MAXXIS MU14 EUR FRA GBR Size AT25 x...

Page 53: ...N and the engine stop switch to 4 Shift the drive select lever into the neutral po sition The neutral indicator light should come on If the indicator light does not come on have a Yamaha dealer check the electrical circuit TIP The engine can be started under the following conditions The drive select lever is in the neutral position The rear brake lever is applied with the drive se lect lever in an...

Page 54: ...f the engine is started with the starter choke in position 1 the starter choke should be returned to position 2 to warm up the en gine If the engine is started with the starter choke in position 2 keep the starter choke in this position to warm up the engine 8 Continue warming up the engine until it idles smoothly then return the starter choke to position 3 before riding TIP The engine is warm whe...

Page 55: ...top 2 Apply the brake pedal 3 Shift from neutral to forward and vice versa by moving the drive select lever along the shift guide TIP Make sure that the drive select lever is completely shifted into position 4 Open the throttle lever gradually Shifting Reverse WARNING EWB00721 Improper operation in reverse could make you hit an obstacle or even a person behind you resulting in serious injury When ...

Page 56: ...igures given in km mi or the figures given in hours For ATVs not equipped with an odometer or hour meter follow the figures given in hours There is never a more important period in the life of your engine than the first 320 km 200 mi or 20 hours of riding For this reason you should read the following material carefully Since the engine is brand new do not put an ex cessive load on it for the first...

Page 57: ...e ATV EBU20703 Parking When parking the ATV apply the brake pedal shift the drive select lever into the forward posi tion stop the engine apply the parking brake and then turn the fuel cock to OFF EBU20765 Parking on a slope WARNING EWB00832 Avoid parking on hills or other inclines Parking on a hill or other incline could cause the ATV to roll out of control increasing the chance of an accident If...

Page 58: ...use on your ATV Many companies with no connection to Yamaha manufacture parts and accessories or offer other modifications for Yamaha vehicles Yamaha is not in a position to test the products that these aftermarket compa nies produce Therefore Yamaha can neither en dorse nor recommend the use of accessories not sold by Yamaha or modifications not specifically recommended by Yamaha even if sold and...

Page 59: ...ebars which could make steering difficult an accessory that limits your ability to move around on the seat or one that limits your view Use extra caution when riding an ATV with ac cessories The ATV may handle differently than it does without accessories EBU21062 Loading WARNING EWB00821 Never exceed the stated load capacity for this ATV Overloading this ATV or carrying or tow ing cargo improperly...

Page 60: ...se an accident Make sure the load does not interfere with con trols or your ability to see where you are going Ride more slowly than you would without a load The more weight you carry the slower you should go Allow more braking distance A heavier ATV takes longer to stop Avoid making sharp turns unless at very slow speeds Avoid hills and rough terrain Choose terrain carefully Added weight affects ...

Page 61: ...7 1 7 EBU21142 RIDING YOUR ATV U1NS63E0 book Page 1 Monday March 10 2014 9 05 AM ...

Page 62: ... 2 6 Also read all warn ing and notice labels on your ATV RIDE WITH CARE AND GOOD JUDGMENT Get training if you are inexperienced WARNING EWB01382 Do not operate this ATV or allow anyone else to operate it without proper instruction The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of terrain Do ...

Page 63: ...at are not recommended for their age can lead to severe injury or death of the child This ATV is designed to carry the operator and cargo only passengers prohibited The long seat is to allow the operator to shift posi tion as needed during operation It is not for carry ing passengers WARNING Never carry a passenger Carrying a passenger on this ATV greatly reduces your ability to balance and contro...

Page 64: ...G Operating without an ap proved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident EWB01412 Wear eye protection when operating your ATV to reduce the risk of a serious accident or injury Eye protection such as a face shield or goggles may reduce the risk of foreign material getting in your eyes and help prevent loss of vision WARNING Operating wi...

Page 65: ...V each time you use it to make sure the ATV is in safe operating condition Perform the pre operation checks listed on page 5 1 Always follow the inspection and mainte nance procedures and schedules described in the Owner s Manual WARNING Failure to inspect the ATV before operating it and to maintain it properly increases the possibility of an acci dent or equipment damage EWB01432 Speed limiter Fo...

Page 66: ...s centered side to side and as low as possible Be sure cargo is se cured a loose load could change handling unexpectedly Make sure the load does not interfere with your control or ability to see where you are going Tie down cargo in the trailer securely Make sure cargo in the trailer cannot move around A shifting load can cause an accident Reduce speed and allow more room to stop A heavier vehicle...

Page 67: ...e your balance and fall off of the ATV If you remove a foot from a footboard your foot or leg may come into con tact with the rear wheels which could injure you or cause an accident EWB01472 Avoid wheelies and jumping WARNING At tempting wheelies jumps and other stunts in creases the chance of an accident including MAXIMUM LOADING LIMIT ATV loading limit total weight of cargo rid er accessories an...

Page 68: ...the engine area could catch fire Do not operate idle or park the ATV in dry grass or other dry ground cov er Keep the engine area free of dry grass brush or other combustible material Someone touching the exhaust system dur ing or after operation could be burned Do not touch the hot exhaust system Do not park the ATV in a place where others might be likely to touch it The muffler and other engine ...

Page 69: ...faces may seriously affect handling and control of the ATV and may cause the ATV to go out of control Always avoid paved surfaces including sidewalks driveways parking lots and streets EWB01512 While riding on unpaved public streets or roads may be legal in your area such operation can in crease the risk of collision with other vehicles Watch carefully for other vehicles Make sure you U1NS63E0 boo...

Page 70: ... may cause the ATV to upset WARNING The ATV could go out of control if you do not have enough time to react to hidden rocks bumps or holes Go slowly and be extra care ful when operating on unfamiliar terrain Al ways be alert to changing terrain conditions when operating the ATV EWB01532 Do not operate on rough slippery or loose terrain until you have learned and practiced the skills nec essary to ...

Page 71: ... flag on the ATV DO NOT use the flag pole bracket as a trailer hitch WARNING You could collide with another vehicle if operating in areas where you cannot easily be seen Mount a cau tion flag on the ATV to make you more visible Watch carefully for other vehicles EWB01552 Do not ride in areas posted no trespassing Do not ride on private property without getting permission U1NS63E0 book Page 11 Mond...

Page 72: ...lose traction reducing control and increasing the possibility of an accident TURNING YOUR ATV WARNING EWB01772 Always follow proper procedures for turning as described in this Owner s Manual Practice turning at low speeds before attempting to turn at faster speeds Do not turn at speeds too fast for your skills or the conditions ATV could go out of control causing a collision or overturn To achieve...

Page 73: ...negotiating a turn lean more to the inside It may also be nec essary to gradually let off on the throttle and steer to the outside of the turn to avoid tipping over Remember Avoid higher speeds until you are thoroughly familiar with the operation of your ATV CLIMBING UPHILL WARNING EWB01672 Climbing hills improperly can cause overturns or loss of control Use proper riding techniques described in t...

Page 74: ...pt to turn the ATV around on any hill until you have mastered the turning tech nique as described in the Owner s Manual on level ground Be very careful when turning on any hill Avoid crossing the side of a steep hill if pos sible When crossing the side of a hill shift your weight to the uphill side of the ATV U1NS63E0 book Page 14 Monday March 10 2014 9 05 AM ...

Page 75: ...are climbing a hill and you find that you have not properly judged your ability to make it to the top you should turn the ATV around while you still have forward motion provided you have the room to do so and go down the hill If your ATV has stalled or stopped and you believe you can continue up the hill restart carefully to make sure you do not lift the front wheels which could cause you to lose ...

Page 76: ...rn more easily on extremely steep hills than on level surfaces or small hills Shift your weight backward and to the up side of the hill Never go down a hill at high speed Avoid going down a hill at an angle that would cause the ATV to lean sharply to one side Go straight down the hill where possi ble Improper braking can cause the wheels on the uphill side to come off the ground or cau se loss of ...

Page 77: ...ther the front or rear brake because the wheels on the uphill side could come off the ground Apply both the front and rear brakes gradually Whenever possible ride your ATV straight down hill Avoid sharp angles which could allow the ATV to tip or roll over Carefully choose your path and ride no faster than you will be able to react to ob stacles which may appear CROSSING A SLOPE WARNING EWB01633 Im...

Page 78: ...t may be necessary to correct the steering when riding on loose surfaces by pointing the front wheels slightly uphill When riding on slopes be sure not to make sharp turns either up or down hill If your ATV does begin to tip over gradually steer in the downhill direction if there are no obstacles in your path As you regain proper balance grad ually steer again in the direction you wish to travel C...

Page 79: ...hout verifying that you have regained proper braking ability WARNING Wet brakes may have reduced stopping ability which could cause loss of control EWB02622 After riding your ATV in water be sure to drain the trapped water by removing the check hose at the bottom of the air filter case the V belt cooling duct check hose and the storage compartment check hose Also remove the V belt case drain plug ...

Page 80: ...7 20 7 1 Air filter case check hose 1 V belt cooling duct check hose left front side of ATV 1 Storage compartment check hose 1 V belt case drain plug U1NS63E0 book Page 20 Monday March 10 2014 9 05 AM ...

Page 81: ...and damage to the ATV may result SLIDING AND SKIDDING WARNING EWB01663 Skidding or sliding improperly may cause you to lose control of this ATV You may also regain traction unexpectedly which may cause the ATV to overturn Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in o...

Page 82: ...your ATV doesn t turn when you want it to Bring the ATV to a stop and practice the turning maneuvers again Be sure you are putting your weight on the footboard to the outside of the turn Position your weight over the front wheels for better control See page 7 12 If your ATV begins to tip while turning Lean more into the turn to regain balance If necessary gradually let off the throttle and or stee...

Page 83: ...ill if there are no obstacles in your way to regain balance If you discover that the ATV is going to tip over dismount on the uphill side See page 7 17 If your ATV encounters shallow water Ride slowly and carefully through slow moving water watching for obstacles Be sure to let wa ter drain from the ATV and CHECK YOUR BRAKES FOR PROPER OPERATION when you come out of the water Do not continue to ri...

Page 84: ...rn off the engine when performing mainte nance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electri cal parts that can cause shocks or fires Running the engine while servicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 6 for more information about carbon monoxide WARNING EWB02691 B...

Page 85: ...the tools provided in the owner s tool kit are intended to assist you in the performance of pre ventive maintenance and minor repairs However additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experience required for a particular job have a Yamaha dealer perform it for you 1 Owner s manual 2 Owner s tool kit 3...

Page 86: ...equire special tools data and technical skills NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1 Fuel line Check fuel hoses for cracks or other damage and replace if necessary 2 Spark plug Check condition and clean regap or replace if necessary 3 Valves Check valve clearance and adju...

Page 87: ...ess and tighten all screw clamps and joints if necessary 7 Spark arrester Clean NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 U1NS63E0 book Page 4 Monday March 10 2014 9 05 AM ...

Page 88: ... tools data and technical skills NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1 Air filter element Clean and replace if necessary Every 20 40 hours more often in wet or dusty areas 2 Front brake Check operation and correct if necessary Check fluid level and ATV for fluid leakage a...

Page 89: ...garm Check for excessive play and correct if neces sary 10 V belt Check for wear cracks or other damage and re place if necessary 11 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 12 Shock absorber as semblies Check operation and correct if necessary Check for oil leakage and replace if necessary 13 Steering shaft Lubricate with lithium soap based grease NO ITEM ...

Page 90: ...ine oil filter car tridge Replace 19 Differential gear oil Change Check ATV for oil leakage and correct if neces sary 20 Final gear oil Change Check ATV for oil leakage and correct if neces sary 21 Moving parts and cables Lubricate 22 Drive select lever safety system cable Check operation and adjust or replace if neces sary NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first mont...

Page 91: ...ace the brake hoses every four years and if cracked or damaged 23 Throttle lever Check operation Check throttle lever free play and adjust if neces sary Lubricate cable and lever housing 24 Front and rear brake switches Check operation and correct if necessary 25 Lights and switches Check operation and correct if necessary Adjust headlight beams NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Which...

Page 92: ...addition the condition of the spark plug can reveal the condition of the engine To remove the spark plug 1 Remove the spark plug cap 2 Remove the spark plug as shown with the spark plug wrench included in the owner s tool kit To check the spark plug 1 Check that the porcelain insulator around the center electrode of the spark plug is a medi um to light tan the ideal color when the ATV is ridden no...

Page 93: ...necessary 3 Measure the spark plug gap with a wire thick ness gauge and if necessary adjust the gap to specification To install the spark plug 1 Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads 2 Install the spark plug with the spark plug wrench and then tighten it to the specified torque Specified spark plug NGK DR8EA 1 Spar...

Page 94: ...periodic maintenance and lubrica tion chart To check the engine oil level 1 Place the ATV on a level surface 2 Check the engine oil level on a cold engine TIP If the engine was started before checking the oil level be sure to warm up the engine sufficiently and then wait at least ten minutes until the oil set tles for an accurate reading 3 Remove the engine oil filler cap and then wipe the engine ...

Page 95: ...l filler hole and then tighten the engine oil filler cap To change the engine oil with or without oil fil ter cartridge replacement 1 Place the ATV on a level surface 2 Start the engine warm it up for several minu tes and then turn it off 3 Place an oil pan under the engine to collect the used oil 4 Remove the engine oil filler cap and then re move the engine oil drain bolt and its gasket to drain...

Page 96: ...th an oil filter wrench TIP An oil filter wrench is available at a nearby Yamaha dealer 6 Apply a thin coat of engine oil to the O ring of the new oil filter cartridge TIP Make sure that the O ring is properly seated 1 Oil filter cartridge 1 1 Oil filter wrench 1 U1NS63E0 book Page 13 Monday March 10 2014 9 05 AM ...

Page 97: ...orque wrench 8 Install the engine oil drain bolt and its new gasket and then tighten the bolt to the spec ified torque 1 O ring 1 Torque wrench Tightening torque Oil filter cartridge 17 Nm 1 7 m kgf 12 ft lbf Tightening torque Engine oil drain bolt 23 Nm 2 3 m kgf 17 ft lbf 1 U1NS63E0 book Page 14 Monday March 10 2014 9 05 AM ...

Page 98: ...off and check for the cause 11 Turn the engine off wait at least ten minutes and then check the oil level and correct it if necessary EBU23387 Final gear oil The final gear case must be checked for oil leak age before each ride If any leakage is found have a Yamaha dealer check and repair the ATV In ad dition the final gear oil level must be checked and the oil changed as follows at the intervals ...

Page 99: ...ce the ATV on a level surface 2 Remove the final gear case guard by remov ing the bolts 3 Place an oil pan under the final gear case to collect the used oil 4 Remove the final gear oil filler bolt the final gear oil drain bolt and their gasket to drain the oil from the final gear case 1 Final gear oil filler bolt 2 Gasket 3 Final gear oil 4 Correct oil level Tightening torque Final gear oil filler...

Page 100: ...t for damage and replace it if necessary 8 Install the oil filler bolt and its gasket and then tighten the bolt to the specified torque 1 Final gear oil drain bolt 2 Gasket Tightening torque Final gear oil drain bolt 23 Nm 2 3 m kgf 17 ft lbf 1 2 1 Final gear oil filler bolt 2 Gasket 3 Final gear oil 4 Correct oil level Recommended final gear oil See page 10 1 Tightening torque Final gear oil fill...

Page 101: ...fferential gear oil must be changed as follows at the intervals specified in the periodic maintenance and lubrication chart 1 Place the ATV on a level surface 2 Place an oil pan under the differential gear case to collect the used oil 3 Remove the differential gear oil filler bolt the differential gear oil drain bolt and their gasket to drain the oil from the differential gear case Tightening torq...

Page 102: ...gasket and then tighten the bolt to the specified torque 8 Check the differential gear case for oil leak age If oil is leaking check for the cause EBU23647 Cleaning the air filter element The air filter element should be cleaned at the in tervals specified in the periodic maintenance and lubrication chart Clean or if necessary replace the air filter element more frequently if you are rid ing in un...

Page 103: ... 3 Remove the air filter case cover by unhooking the air filter case cover holders 4 Pull the air filter element out of the air filter case 1 Air filter case check hose 1 Air filter case cover holder 2 Air filter case cover U1NS63E0 book Page 20 Monday March 10 2014 9 05 AM ...

Page 104: ...e sponge material Never use low flash point sol vents or gasoline to clean the sponge ma terial because the engine could catch fire or explode EWB01942 7 Squeeze the excess solvent out of the sponge material and let it dry NOTICE Do not twist the sponge material when squeezing it ECB00442 1 Air filter element 1 Air filter element frame 2 Sponge material 3 Air filter element lock plate U1NS63E0 boo...

Page 105: ...sible engine damage Additionally operation without the air filter element will affect carburetor jetting with subsequent poor performance and possible engine overheating ECB00462 12 Install the seat TIP The air filter element should be cleaned every 20 40 hours It should be cleaned and lubricated more often if the ATV is operated in extremely dusty areas Each time the air filter element main tenan...

Page 106: ...rester portion of the tailpipe and inside of the tailpipe housing 4 Insert the tailpipe into the muffler and align the bolt holes 5 Install the tailpipe bolts and tighten them to the specified torque 1 Tailpipe bolt 2 Tailpipe 1 Tailpipe 2 Spark arrester Tightening torque Tailpipe bolt 10 Nm 1 0 m kgf 7 2 ft lbf U1NS63E0 book Page 23 Monday March 10 2014 9 05 AM ...

Page 107: ...ater collects in the V belt cooling duct check hose remove the hose and clean it EBU23932 V belt case drain plug After riding in water deep enough to allow it to en ter the V belt case remove the V belt case drain plug to drain the water from the case TIP If water drains from the V belt case after removing the plug have a Yamaha dealer check the ATV as the water may affect other engine parts 1 V b...

Page 108: ...ese settings without sufficient technical knowl edge may result in poor performance of or damage to the engine EBU24001 Adjusting the engine idling speed The engine idling speed must be checked and if necessary adjusted as follows at the intervals specified in the periodic maintenance and lubrica tion chart TIP A diagnostic tachometer is needed to make this adjustment 1 Start the engine and warm i...

Page 109: ...m 0 12 0 20 in as shown Periodically check the throttle lever free play and if necessary adjust it as follows TIP The engine idling speed must be checked and adjusted if necessary before adjusting the throttle lever free play 1 Slide the rubber cover back 2 Loosen the locknut 3 To increase the throttle lever free play turn the throttle lever free play adjusting bolt in di rection a To decrease the...

Page 110: ...safety system cable stretch es with use which can result in improper function Therefore the safety system cable should be checked and adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart EBU29602 Brakes Replacement of brake components requires pro fessional knowledge Brake service should be performed by a Yamaha dealer WARNING EWB02572 Operating ...

Page 111: ...am aged or if the lining thickness is less than 1 0 mm 0 04 in have a Yamaha dealer replace the brake pads as a set TIP The wheels need to be removed to check the brake pads See page 8 46 EBU24181 Rear brake shoes The rear brake is provided with a wear indicator which allows you to check the brake shoe wear without having to disassemble the brake To check the brake shoe wear check the position of ...

Page 112: ...ith the top of the reservoir level Replenish the brake fluid if necessary WARNING EWB02721 Improper maintenance can result in loss of braking ability Observe these precautions Insufficient brake fluid may allow air to enter the brake system reducing braking perfor mance Clean the filler cap before removing Use only DOT 4 brake fluid from a sealed contain er 1 Wear limit line 2 Wear indicator 1 2 1...

Page 113: ...the brake pads for wear and the brake system for leakage If the brake fluid level goes down sud denly have a Yamaha dealer check the cause be fore further riding EBU24283 Changing the brake fluid Have a Yamaha dealer change the brake fluid at the intervals specified in the periodic maintenance and lubrication chart In addition have the oil seals of the brake master cylinder and calipers as well as...

Page 114: ...y in the following order whenever adjusting the rear brake Before adjusting the brake pedal and brake le ver free play check the rear brake shoes for wear Checking and adjusting the brake pedal height The top of the brake pedal should be positioned 72 0 82 0 mm 2 83 3 23 in above the footboard bracket Check and adjust the brake pedal height as fol lows 1 Remove the footboard by removing the bolts ...

Page 115: ... brake pedal height is within the specified limits 5 Tighten the locknut 6 Install the footboard by installing the bolts and nuts and then tighten the bolts to the specified torques 1 Footboard 2 Bolt and nut 3 Bolt 2 2 3 1 1 Locknut 2 Adjusting bolt Tightening torque Locknut 7 Nm 0 7 m kgf 5 1 ft lbf 1 2 U1NS63E0 book Page 32 Monday March 10 2014 9 05 AM ...

Page 116: ... the brake cable at the rear wheel hub 2 Turn the brake pedal free play adjusting nut on the brake cable at the rear wheel hub in di rection a to increase the free play and in di rection b to decrease it 1 Footboard bolt A 2 Footboard bolt B Tightening torques Footboard bolt A 3 0 Nm 0 30 m kgf 2 2 ft lbf Footboard bolt B 7 Nm 0 7 m kgf 5 1 ft lbf 1 1 2 1 Brake pedal free play U1NS63E0 book Page 3...

Page 117: ...brake lever and fully turn in the brake lever free play adjusting bolt 2 Turn the brake lever free play adjusting nut on the brake cable at the rear wheel hub so that gap A measures 0 1 mm 0 0 04 in 1 Brake pedal free play adjusting nut 2 Brake lever free play adjusting nut 1 Brake lever free play 2 Locknut 3 Brake lever free play adjusting bolt U1NS63E0 book Page 34 Monday March 10 2014 9 05 AM ...

Page 118: ...ten the locknut at the brake lever 5 Check gap A again and if necessary adjust it TIP When adjusting the rear brake lever free play Be sure not to step on the brake pedal Make sure the brake pedal does not move 1 Brake lever free play adjusting nut 2 Gap A 1 Locknut 2 Brake lever free play adjusting bolt U1NS63E0 book Page 35 Monday March 10 2014 9 05 AM ...

Page 119: ...s follows but the other brake light switches should be adjusted by a Yamaha dealer Turn the rear brake light switch adjusting nut while holding the brake light switch in place To make the brake light come on earlier turn the adjusting nut in direction a To make the brake light come on later turn the adjusting nut in direction b EBU24905 Checking and lubricating the cables The operation and the con...

Page 120: ...in riding in cold weather If the control cables are frozen or do not work smoothly you could be unable to control the ATV which could lead to an accident or collision EBU28712 Checking and lubricating the front and rear brake levers The operation of the front and rear brake levers should be checked before each ride and the lever pivots should be lubricated if necessary Front brake lever Recommende...

Page 121: ...ary EBU24964 Checking the wheel hub bearings The front and rear wheel hub bearings must be checked at the intervals specified in the periodic maintenance and lubrication chart If there is play in a wheel hub or if a wheel does not turn smooth ly have a Yamaha dealer check the wheel hub bearings Recommended lubricant Lithium soap based grease U1NS63E0 book Page 38 Monday March 10 2014 9 05 AM ...

Page 122: ...ary tightened WARNING EWB02161 Battery electrolyte is poisonous and danger ous as it contains sulfuric acid which can cau se severe burns Avoid contact with skin eyes or clothing Always shield your eyes when working near batteries Antidote EXTERNAL Flush with water INTERNAL Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Call a physician immediately...

Page 123: ...CE When removing the bat tery the main switch must be off and the negative lead must be disconnected be fore the positive lead ECB01002 4 Pull the battery out of its compartment To charge the battery Have a Yamaha dealer charge the battery as soon as possible if it seems to have discharged Keep in mind that the battery tends to discharge more quickly if the ATV is equipped with optional elec trica...

Page 124: ...CE ECB00941 Always keep the battery charged Storing a discharged battery can cause permanent bat tery damage To install the battery TIP Be sure the battery is fully charged 1 Place the battery in its compartment 2 Connect the positive battery lead first then connect the negative battery lead by installing their bolt NOTICE When installing the bat tery the main switch must be off and the positive l...

Page 125: ...ess the main fuse remove the battery lead cover by removing the screw 1 Main fuse 2 Spare main fuse 3 Fuse box 1 Headlight fuse 2 Ignition fuse 3 Auxiliary DC jack fuse for optional auxiliary DC jack 4 Four wheel drive motor fuse 5 Signaling system fuse 6 Spare fuse U1NS63E0 book Page 42 Monday March 10 2014 9 05 AM ...

Page 126: ... the proper fuse An improper fuse or a substitute object can cause damage to the electrical system which could lead to a fire EWB02173 3 Turn the key to ON and turn on the electrical circuits to check if the devices operate 4 If the fuse immediately blows again have a Yamaha dealer check the electrical system 1 Screw 2 Battery lead cover 3 Main fuse 4 Spare main fuse 4 3 2 1 Specified fuses Main f...

Page 127: ...ar of the headlight by pulling it off 2 Remove the headlight bulb holder cover by pulling it off 3 Remove the headlight bulb holder by pushing it in and turning it counterclockwise 1 Cover at the rear of the headlight 1 Headlight bulb holder cover 1 Headlight bulb holder 1 U1NS63E0 book Page 44 Monday March 10 2014 9 05 AM ...

Page 128: ... holder by pushing it in and turning it clockwise 7 Install the bulb holder cover and the cover at the rear of the headlight NOTICE Make sure the headlight bulb holder cover is se curely fitted over the bulb holder and seat ed properly ECB00672 8 Adjust the headlight beam if necessary EBU25552 Adjusting a headlight beam NOTICE ECB00691 It is advisable to have a Yamaha dealer make this adjustment T...

Page 129: ...heel nuts 3 Elevate the ATV and place a suitable stand under the frame 4 Remove the nuts from the wheel 5 Remove the wheel EBU25702 Installing a wheel 1 Place the ATV on a level surface 2 Install the wheel and the nuts TIP The arrow mark on the tire must point to ward the rotating direction of the wheel 1 Headlight beam adjusting screw 1 Wheel nut U1NS63E0 book Page 46 Monday March 10 2014 9 05 AM...

Page 130: ...r tapered side towards the wheel 3 Lower the ATV to the ground 4 Tighten the wheel nuts to the specified torques 1 Arrow mark 1 Tapered nut Tightening torques Front wheel nut 55 Nm 5 5 m kgf 40 ft lbf Rear wheel nut 55 Nm 5 5 m kgf 40 ft lbf U1NS63E0 book Page 47 Monday March 10 2014 9 05 AM ...

Page 131: ...ny repair take it to a Yamaha dealer whose skilled technicians have the necessary tools ex perience and know how to service the ATV prop erly Use only genuine Yamaha replacement parts Im itation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills WARNING EWB02281 Do not smoke when checking the fuel system Fuel can ignite o...

Page 132: ...V Have a Yamaha dealer check the ATV Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the ATV The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The battery is good Check the battery lea...

Page 133: ...ion dry out the linings EWB02312 NOTICE Excessive wa ter pressure may cause water seepage and deterioration of wheel bearings brakes transmission seals and electrical devices Many expensive repair bills have resulted from improper high pressure de tergent applications such as those avail able in coin operated car washers ECB00712 4 Once most of the dirt has been hosed off wash all surfaces with wa...

Page 134: ... if available to prevent the fuel from deteriorat ing 5 Perform the following steps to protect the cyl inder piston rings etc from corrosion a Remove the spark plug cap and spark plug b Pour a teaspoonful of engine oil into the spark plug bore c Install the spark plug cap onto the spark plug and then place the spark plug on the cylinder head so that the electrodes are grounded This will limit spar...

Page 135: ... from entering it 9 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an exces sively cold or warm place less than 0 C 30 F or more than 30 C 90 F For more infor mation on storing the battery see page 8 39 TIP Make any necessary repairs before storing the ATV U1NS63E0 book Page 3 Monday March 10 2014 9 05 AM ...

Page 136: ...NZL Noise and vibration level Noise level 77 311 EEC 77 6 dB A EUR FRA GBR Vibration on seat EN1032 ISO5008 Will not exceed 0 5 m s EUR FRA GBR Vibration on handle EN1032 ISO5008 Will not exceed 2 5 m s EUR FRA GBR Engine Engine type Air cooled 4 stroke SOHC Cylinder arrangement Single cylinder Displacement 348 cm Bore stroke 83 0 64 5 mm 3 27 2 54 in Compression ratio 9 2 1 Starting system Electr...

Page 137: ...t 0 31 Imp qt Air filter Air filter element Wet element Fuel Recommended fuel Regular unleaded gasoline only Fuel tank capacity 13 5 L 3 57 US gal 2 97 Imp gal Fuel reserve amount 3 3 L 0 87 US gal 0 73 Imp gal Carburetor Type quantity BSR33 x 1 Spark plug s Manufacturer model NGK DR8EA Spark plug gap 0 6 0 7 mm 0 024 0 028 in Clutch Clutch type Wet centrifugal automatic Transmission Primary reduc...

Page 138: ...l CHENG SHIN C 828 AUS NZL MAXXIS MU14 EUR FRA GBR Loading Maximum loading limit 210 0 kg 463 lb Total weight of rider cargo accessories and tongue Tire air pressure measured on cold tires Recommended Front 25 0 kPa 0 250 kgf cm 3 6 psi Rear 25 0 kPa 0 250 kgf cm 3 6 psi Minimum Front 22 0 kPa 0 220 kgf cm 3 2 psi Rear 22 0 kPa 0 220 kgf cm 3 2 psi Front wheel Wheel type Panel wheel Rim size 12 x ...

Page 139: ...neto Battery Model YTX14AH Voltage capacity 12 V 12 0 Ah Headlight Bulb type Krypton bulb Bulb voltage wattage quantity Headlight 12 V 30 0 30 0 W 2 Tail brake light 12 V 5 0 21 0 W 1 Meter lighting 14 V 3 0 W 1 Neutral indicator light 12 V 1 7 W 1 Reverse indicator light 12 V 1 7 W 1 Oil temperature warning light 12 V 1 7 W 1 On command four wheel drive indicator light 12 V 1 7 W 1 Fuses Main fus...

Page 140: ...rs that influence the actual level of exposure of work force include the characteristics of the work room the other sources of noise etc i e the number of machines and other adjacent process es and the length of time for which an operator is exposed to the noise Also the permissible expo sure level can vary from country This information however will enable the user of the machine to make a better ...

Page 141: ...L LABEL INFORMATION EBU26031 Vehicle identification number The vehicle identification number is stamped into the frame TIP The vehicle identification number is used to iden tify your ATV EBU26051 Model label The model label is affixed at the location in the il lustration Record the information on this label in the space provided This information will be need ed when ordering spare parts from a Yam...

Page 142: ...11 2 11 1 Model label U1NS63E0 book Page 2 Monday March 10 2014 9 05 AM ...

Page 143: ...1 D Differential gear oil 5 3 Differential gear oil changing 8 18 Drive select lever 4 10 Drive select lever and driving in reverse 6 3 Drive select lever safety system cable adjusting 8 27 E Engine break in 6 4 Engine cold start 6 1 Engine idling speed 8 25 Engine oil 5 3 Engine oil and oil filter cartridge 8 11 Engine starting a warm 6 3 Engine stop switch 4 5 F Final gear oil 5 3 8 15 Four whee...

Page 144: ...orber assemblies adjusting the front 4 17 Shock absorber assembly adjusting the rear 4 18 Spark arrester cleaning 8 22 Spark plug checking 8 9 Specifications 10 1 Speed limiter 4 7 Speedometer 4 3 Starter choke 4 14 Start switch 4 5 Steering shaft lubricating 8 39 Storage 9 2 Storage compartment 4 15 T Tail brake light bulb replacing 8 46 Throttle lever 4 6 5 4 Throttle lever free play adjusting 8...

Page 145: ...U1NS63E0 book Page 3 Monday March 10 2014 9 05 AM ...

Page 146: ... APPROVED HELMET AND PROTECTIVE GEAR NEVER USE ON PAVED ROADS NEVER CARRY PASSENGERS NEVER operate without proper training or instruction at speeds too fast for your skills or the conditions on public roads a collision can occur with another vehicle with a passenger passengers affect balance and steering and increase risk of losing control LOCATE AND READ OWNER S MANUAL FOLLOW ALL INSTRUCTIONS AND...

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