OIL PUMP
5-43
EAS24930
REMOVING THE OIL PAN
1. Remove:
●
Oil level switch lead holder
●
Oil level switch “1”
●
Oil pan “2”
●
Oil pan gasket
TIP
Loosen each bolt 1/4 of a turn at a time, in stag-
es and in a crisscross pattern. After all of the
bolts are fully loosened, remove them.
EAS24960
CHECKING THE OIL PUMP
1. Check:
●
Oil pump driven sprocket “1”
●
Oil pump rotor housing “2”
●
Oil pump cover
Cracks/damage/wear
→
Replace the defec-
tive part(s).
2. Measure:
●
Inner-rotor-to-outer-rotor-tip clearance “a”
●
Outer-rotor-to-oil-pump-housing clearance
“b”
●
Outer-rotor-to-oil-pump-cover clearance
3. Check:
●
Oil pump operation
Rough movement
→
Repeat steps (1) and
(2) or replace the defective part(s).
EAS24970
CHECKING THE RELIEF VALVE
1. Check:
●
Relief valve body “1”
●
Relief valve “2”
●
Spring “3”
●
O-ring “4”
Damage/wear
→
Replace the defective
part(s).
2
1
Inner-rotor-to-outer-rotor-tip
clearance
Less than 0.12 mm (0.0047 in)
Limit
0.20 mm (0.0079 in)
Outer-rotor-to-oil-pump-housing
clearance
0.090
–
0.150 mm
(0.0035
–
0.0059 in)
Limit
0.220 mm (0.0087 in)
Oil-pump-housing-to-in-
ner-and-outer-rotor clearance
0.050
–
0.110 mm
(0.0020
–
0.0043 in)
Limit
0.180 mm (0.0071 in)
1. Inner rotor
2. Outer rotor
3. Oil pump housing
Summary of Contents for FZ6RC
Page 1: ...SERVICE MANUAL FZ6RY C 2009 36P 28197 10 LIT 11616 22 77 ...
Page 2: ......
Page 8: ......
Page 54: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 EAS20410 LUBRICATION DIAGRAMS 1 5 3 2 4 ...
Page 56: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 3 7 8 2 1 4 6 5 ...
Page 58: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 3 6 5 1 2 4 ...
Page 60: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 1 2 4 5 3 ...
Page 62: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 3 2 5 4 1 ...
Page 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 2 3 1 ...
Page 65: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 38 1 Main axle 2 Drive axle 3 Oil pipe ...
Page 66: ...COOLING SYSTEM DIAGRAMS 2 39 EAS20420 COOLING SYSTEM DIAGRAMS 1 1 2 2 3 5 6 4 4 7 ...
Page 68: ...CABLE ROUTING 2 41 EAS20430 CABLE ROUTING ...
Page 70: ...CABLE ROUTING 2 43 ...
Page 72: ...CABLE ROUTING 2 45 ...
Page 74: ...CABLE ROUTING 2 47 ...
Page 76: ...CABLE ROUTING 2 49 ...
Page 78: ...CABLE ROUTING 2 51 ...
Page 80: ...CABLE ROUTING 2 53 ...
Page 82: ...CABLE ROUTING 2 55 ...
Page 84: ...CABLE ROUTING 2 57 ...
Page 86: ...CABLE ROUTING 2 59 ...
Page 88: ...CABLE ROUTING 2 61 ...
Page 90: ...CABLE ROUTING 2 63 ...
Page 92: ...CABLE ROUTING 2 65 ...
Page 94: ...CABLE ROUTING 2 67 ...
Page 96: ...CABLE ROUTING 2 69 ...
Page 98: ...CABLE ROUTING 2 71 ...
Page 100: ...ADJUSTING THE HEADLIGHT BEAMS 3 29 REPLACING THE HEADLIGHT BULBS 3 30 ...
Page 196: ...CHAIN DRIVE 4 64 ...
Page 244: ...OIL PUMP 5 46 1 2 ...
Page 308: ...AIR INDUCTION SYSTEM 7 11 EAS27040 AIR INDUCTION SYSTEM 1 2 3 4 5 2 3 6 ...
Page 315: ......
Page 316: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Page 320: ...ELECTRIC STARTING SYSTEM 8 5 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 326: ...CHARGING SYSTEM 8 11 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 327: ...CHARGING SYSTEM 8 12 1 AC magneto 2 Rectifier regulator 3 Battery 4 Main fuse ...
Page 329: ...CHARGING SYSTEM 8 14 ...
Page 330: ...LIGHTING SYSTEM 8 15 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Page 333: ...LIGHTING SYSTEM 8 18 ...
Page 334: ...SIGNALING SYSTEM 8 19 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 340: ...COOLING SYSTEM 8 25 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Page 343: ...COOLING SYSTEM 8 28 ...
Page 344: ...FUEL INJECTION SYSTEM 8 29 EAS27330 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Page 382: ...FUEL PUMP SYSTEM 8 67 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM ...
Page 385: ...FUEL PUMP SYSTEM 8 70 ...
Page 386: ...ELECTRICAL COMPONENTS 8 71 EAS27970 ELECTRICAL COMPONENTS 2 1 3 4 5 6 10 8 9 11 7 12 13 14 15 ...
Page 388: ...ELECTRICAL COMPONENTS 8 73 2 1 3 4 5 6 10 8 9 7 11 12 13 ...
Page 390: ...ELECTRICAL COMPONENTS 8 75 EAS27980 CHECKING THE SWITCHES 7 8 9 12 11 14 10 4 1 2 3 5 6 13 ...
Page 410: ...ELECTRICAL COMPONENTS 8 95 ...
Page 417: ......
Page 418: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...
Page 419: ...FZ6RY C 2009 WIRING DIAGRAM XJ6N 2009 SCHÉMA DE CÂBLAGE FZ6RY C A W D 09 1 22 9 55 ページ 1 ...
Page 420: ...FZ6RY C 2009 WIRING DIAGRAM XJ6N 2009 SCHÉMA DE CÂBLAGE FZ6RY C A W D 09 1 22 9 55 ページ 2 ...