Yamaha EGO GEAR Owner'S Manual Download Page 62 | Manualshive

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8-19

8

Periodic maintenance and adjustment

Check the air filter element for ex-
cessive dirt or damage and re-
place it if necessary.

5. Insert the element into the V-belt

case.

6. Install the air filter element cover

by installing the screws.

EAU21386

Checking the throttle grip free

play

Measure the throttle grip free play as
shown.

Periodically check the throttle grip free
play and, if necessary, have a Yamaha
dealer adjust it.

EAU21403

Valve clearance

The  valves  are  an  important  engine
component, and since valve clearance
changes  with  use,  they  must  be
checked and adjusted at the intervals
specified  in  the  periodic  maintenance
chart. Unadjusted valves can result in
improper  air-fuel  mixture,  engine
noise, and eventually engine damage.
To  prevent  this  from  occurring,  have
your Yamaha dealer check and adjust
the valve clearance at regular intervals.

TIP

This service must be performed when
the engine is cold.

1. Throttle grip free play

Throttle grip free play:

3.0–7.0 mm

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Summary of Contents for EGO GEAR

Page 1: ...is vehicle This manual should stay with this vehicle if it is sold EAU46091 EAU46091 在使用这电单车以前请充分使用这小手册这手册须付与电单车一起 EAU46091 Baca buku panduan dengan teliti sebelum mengendalikan motosikal ini Buku panduan diberi bersama dengan pembelian motosikal ...

Page 2: ...rs from trouble and injury In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual ...

Page 3: ... used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures e...

Page 4: ...O GEAR EAUN0430 OWNER S MANUAL 2021 by Yamaha Motor Co Ltd 1st edition May 2021 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Malaysia ...

Page 5: ...abels 1 1 Safety information 2 1 Further safe riding points 2 5 Helmets 2 6 Description 3 1 Left view 3 1 Right view 3 2 Controls and instruments 3 3 Stop and Start System EGO GEAR 4 1 Stop and Start System 4 1 Stop and Start System operation 4 1 Instrument and control functions 5 1 Remote answer back EGO GEAR 5 1 Main switch steering lock 5 3 Keyhole shutter 5 4 Indicator lights and warning light...

Page 6: ...he fuse 8 30 Headlight 8 30 Replacing a front turn signal light bulb or auxiliary light bulb 8 31 Replacing a tail brake light bulb or a rear turn signal light bulb 8 32 Troubleshooting 8 33 Troubleshooting chart 8 35 Scooter care and storage 9 1 Matte color caution 9 1 Care 9 1 Storage 9 3 Specifications 10 1 Consumer information 11 1 Identification numbers 11 1 Vehicle data recording 11 2 ...

Page 7: ...of important labels 1 1 1 EAUN2190 Read and understand all of the labels on your vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle ...

Page 8: ...Location of important labels 1 2 100kPa 1bar kPa psi kPa psi 225 33 250 36 225 33 250 36 2 1 Before you operate this vehicle read the owner s manual WARNING 1 ...

Page 9: ...the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 6 1 for a list of pre operation checks This motorcycle is designed to carry the operator and a passen ger The failure of motorists to detect and recognize motorcycles in traf ...

Page 10: ...quipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This motorcycle is designed for on road use only It is not suitable for off road use Protective Apparel The majority of fatalities from motorcy cle accidents are the result of he...

Page 11: ...he operator pas senger accessories and cargo must not exceed the maximum load limit Operation of an overloaded vehicle could cause an accident When loading within this weight limit keep the following in mind Cargo and accessory weight should be kept as low and close to the motorcycle as possible Se curely pack your heaviest items as close to the center of the vehicle as possible and make sure to d...

Page 12: ...lity due to improp er weight distribution or aerody namic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to lift the motorcycle or the motorcycle may become unstable in cross winds...

Page 13: ...rcycle could slide Apply the brakes slowly when stopping on a wet surface Slow down as you approach a corner or turn Once you have completed a turn accelerate slowly Be careful when passing parked cars A driver might not see you and open a door in your path Railroad crossings streetcar rails iron plates on road construction sites and manhole covers be come extremely slippery when wet Slow down and...

Page 14: ...an approved motorcy cle helmet Pay attention to the following when choosing a motorcycle helmet The helmet must meet the safety standard SIRIM The helmet size must match the size of the rider s head Never subject a helmet to heavy shocks Wearing the helmet correctly Always connect the chin strap In the case of an accident the helmet has a much less chance of coming off if the chin strap is connect...

Page 15: ...1 4 Compartment page 5 12 5 Air filter element page 8 16 6 Final transmission oil filler cap page 8 15 7 Final transmission oil drain bolt page 8 15 8 Kickstarter page 5 11 9 V belt case air filter element page 8 16 10 Engine oil drain bolt A page 8 13 11 Engine oil drain bolt B page 8 13 ...

Page 16: ...age 8 12 10 Fuel tank cap page 8 13 1 Tail brake light page 8 32 2 Rear turn signal light page 8 32 3 Battery page 8 28 4 Convenience hook 5 Front brake fluid reservoir page 8 23 6 Auxiliary light 7 Headlight page 8 30 8 Front turn signal light page 8 32 ...

Page 17: ...rols and instruments 1 Rear brake lever page 5 8 2 Left handlebar switches page 5 7 3 Speedometer page 5 6 4 Right handlebar switch page 5 7 5 Front brake lever page 5 8 6 Throttle grip page 8 19 7 Main switch steering lock page 5 3 ...

Page 18: ... it may not be possible to restart the engine due to insuffi cient battery voltage TIP Although the engine normally stops at the same time the vehicle is stopped it may take a while un til the engine stops when operat ing the vehicle under 10 km h such as in heavy traffic If you think the battery voltage has decreased because the engine cannot be started using the starter switch or for some other ...

Page 19: ...and Start System does not activate repeatedly have a Yamaha dealer check the battery The engine will stop automatically if At this time the indicator light on the speedometer starts flashing to indi cate cate that the engine is currently stop ped by the Stop and Start System EAU76703 Restart the engine If you turn the throttle grip while the Stop and Start System indicator light is flashing and th...

Page 20: ...proper operation carefully read and observe the following precautions WARNING EWA18741 When walking while pushing the ve hicle be sure to turn the main switch off If the vehicle is pushed while the Stop and Start System is left turned on the engine could start and the vehicle could start moving if the throttle grip is turned accidentally WARNING EWA18751 When placing the vehicle on the centerstand...

Page 21: ...parking the vehicle Otherwise the en gine could start and the vehicle could start moving if the throttle grip is turned accidentally WARNING EWA18781 Before performing maintenance be sure to turn the main switch off If maintenance is performed while the Stop and Start System is turned on the engine could start and the vehi cle could start moving if the throttle grip is turned ...

Page 22: ...ry and electronic circuits Handle it careful ly Therefore Do not place heavy items or ex cessive stress on the main key Do not expose it to excessively high temperatures Do not grind any key or alter its shape 1 Remote answer back 2 Remote answer back button Do not place or keep the remote answer back in the compartment The remote answer back will dam age with the impact and heat Do not drop the r...

Page 23: ...rt key when replacing the battery Make sure the battery is in stalled correctly Confirm the di rection of the positive side of the battery To replace the battery 1 Open the smart key case as shown 2 Remove the battery TIP Dispose of the removed battery in ac cordance with local regulations 3 Install a new battery as shown Note the polarity of the battery 4 Slowly snap the remote casing until is lo...

Page 24: ...AU10662 OFF All electrical systems are off The key can be removed WARNING EWA10062 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EAU1068B LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handlebars all the way...

Page 25: ...ctri cal systems will be switched off which may result in loss of con trol or an accident If the vehicle turns over and af ter placing it upright ensure that there is no fuel leakage If fuel is leaking have a Yamaha dealer check the vehicle To open the keyhole cover Insert the key head into the keyhole cover receptacle as shown and then turn the key to the right to open the cover To close the keyh...

Page 26: ...tor lights and Each indicator light will flash when its corresponding turn signal lights are flashing EAU11081 High beam indicator light This indicator light comes on when the high beam of the headlight is switched on 2 Engine trouble warning light 5 High beam indicator light 3 Left turn signal indicator light 4 Right turn signal indicator light 1 Eco indicator ECO 6 Stop and Start System indicato...

Page 27: ...ne speeds during acceleration Travel at a constant speed EAU11486 Engine trouble warning light This warning light comes on if a prob lem is detected in the electrical circuit monitoring the engine If this occurs have a Yamaha dealer check the vehi cle The electrical circuit of the warning light can be checked by turning the key to ON The warning light should come on for a few seconds and then go o...

Page 28: ...gine with the starter See page 7 2 for start ing instructions prior to starting the en gine 1 Dimmer switch 2 Turn signal switch 3 Horn switch NOTICE ECA10062 Do not use the hazard lights for an extended length of time with the en gine not running otherwise the bat tery may discharge EAU66010 Hazard switch With the key in the ON position use this switch to turn on the hazard lights simultaneous fl...

Page 29: ...d the handlebar grip EAUN0440 Rear brake lever lock This vehicle is equipped with a rear brake lever lock To lock the brake lever 1 Pull the rear brake lever toward the handlebar grip 2 Push the lever lock pin down until it latches with the lever lock pin stopper To unlock the brake lever 1 Pull the brake lever toward the handlebar grip 1 Front brake lever 1 Rear brake lever 1 Rear brake lever 2 L...

Page 30: ...the rear brake lever lock EAU37473 Fuel tank cap To remove the fuel tank cap 1 Open the seat See page 5 11 2 Turn the fuel tank cap counter clockwise and pull it off To install the fuel tank cap 1 Insert the fuel tank cap into the tank opening and turn it clockwise until the marks on the cap and tank are aligned 2 Close the seat WARNING EWA11092 Make sure that the fuel tank cap is properly closed ...

Page 31: ...of the fuel tank 3 Wipe up any spilled fuel immedi ately NOTICE Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may deteriorate painted surfaces or plastic parts ECA10072 4 Be sure to securely close the fuel tank cap WARNING EWA15152 Gasoline is poisonous and can cause injury or death Handle gaso line with care Never siphon gasoline by mouth If you should swallow some gaso...

Page 32: ...ntenance work Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat EAU37652 Kickstarter If the engine fails to start by pushing the start switch try to start it by using the kickstarter To start the engine fold out the kickstarter lever move it down lightly with your foot until the gears en gage and then push it down smoothly but forcefully EAU13933 Seat...

Page 33: ...close the seat WARNING Never ride with a helmet attached to the helmet holder since the helmet may hit objects causing loss of control and possibly an accident EWA10162 To release a helmet from a helmet holder Open the seat remove the helmet from the helmet holder and then close the seat EAUN1200 Storage compartment WARNING EWAN0030 Do not exceed the load limit of 5 kg for the convenience hook Do ...

Page 34: ...partment TIP Do not leave your vehicle unattended with the seat open EAUN1200 Convenience hook WARNING EWAN0030 Do not exceed the load limit of 1 kg for the convenience hook Do not exceed the maximum load of 154 kg for the scooter To use the convenience hook pull out as per shown in the picture To hide hide the convenience hook reutrn to the original position 1 Convenience hook EAUN2990 Power outl...

Page 35: ... side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilling the respon To use the power outlet 1 Turn the vehicle power off 2 Remove the power outlet cap 3 Turn the accessory off 4 Insert t...

Page 36: ...he sidestand be fore starting off Therefore check this system regularly and have a Yamaha dealer repair it if it does not function properly EAUT1097 Ignition circuit cut off system Check the operation of the sidestand switch according to the following pro cedure ...

Page 37: ...t switch while applying either of the brake levers The engine will start Put the sidestand down If the engine stalls The sidestand switch is OK The vehicle must be placed on the center stand during this inspection If a malfunction is noted have a Yamaha dealer check the system before riding WARNING ...

Page 38: ...amaha dealer Before using this vehicle check the following points E G A P S K C E H C M E T I Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank overflow hose for obstructions cracks or damage and check hose connection 5 10 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 8 13 Fina...

Page 39: ...eck for damage Check tire condition and tread depth Check air pressure Correct if necessary 8 20 8 21 Brake levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 8 26 Centerstand sidestand Make sure that operation is smooth Lubricate pivots if necessary 8 26 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instr...

Page 40: ... is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAUM2012 0 1000 km 0 600 mi Avoid prolonged operation above 1 3 throttle NOTICE After 1000 km 600 m...

Page 41: ... rear brake 4 Push the start switch Each starting attempt should be as short as possible to preserve the battery Do not crank the en gine more than 5 seconds on any one attempt 5 When the engine starts release the start switch If the engine does not start try again with the throttle grip open 1 4 turn 10 mm NOTICE ECA11043 For maximum engine life never ac celerate hard when the engine is cold NOTI...

Page 42: ...increase the speed turn the throttle grip in di rection a To reduce the speed turn the throttle grip in direction b EAU60650 Braking WARNING EWA17790 Avoid braking hard or suddenly especially when leaning over to one side otherwise the vehicle may skid or overturn Railroad crossings streetcar rails iron plates on road con struction sites and manhole covers become extremely slip pery when wet There...

Page 43: ...System and then stop the engine After turning off the main switch be sure to remove the key and take it with you For smart key models be sure to turn off the smart key and take with you WARNING EWA18840 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise ...

Page 44: ...th vehicle ser vice have a Yamaha dealer perform service WARNING EWA15123 Turn off the engine when performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death...

Page 45: ...h nical skills EAU67781 Periodic maintenance chart for the emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING whichever comes first ANNUAL CHECK 1000 km or 1 month 4000 km or 4 months 7000 km or 7 months 10000 km or 10 months 13000 km or 13 months 1 Fuel line Check fuel hoses for cracks or damage 2 Fuel filter Check condition Replace if necessary Every 12000 km 3 Spark plug ...

Page 46: ...R MAINTENANCE JOB ODOMETER READING whichever comes first ANNUAL CHECK 1000 km or 1 month 4000 km or 4 months 7000 km or 7 months 10000 km or 10 months 13000 km or 13 months 6 Exhaust system Check for leakage Tighten if necessary Replace gasket s if necessary ...

Page 47: ...em check Perform dynamic inspection us ing Yamaha diagnostic tool Check the error codes 2 Air filter element Replace Every 15000 km 3 Air filter check hose Clean 4 V belt case air filter element Clean Replace if necessary 5 Battery Check voltage Charge if necessary 6 Front brake Check operation fluid level and vehicle for fluid leakage Replace brake pads Whenever worn to the limit 7 Rear brake Che...

Page 48: ...ings for looseness or damage 13 Steering bearings Check bearing play and steering for roughness Lubricate with lithium soap based grease Every 12000 km 14 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 15 Front brake lever pivot shaft Lubricate with silicone grease 16 Rear brake lever pivot shaft Lubricate with silicone grease NO ITEM CHECK OR MAINTENANCE JOB ODO...

Page 49: ...il Change Check oil level and vehicle for oil leakage 22 Engine oil strainer Clean 23 Final transmission oil Check vehicle for oil leakage Change Every 12000 km 24 V belt Check for damage and wear Replace 25 V belt secondary sheave Lubricate Every 12000 km NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING whichever comes first ANNUAL CHECK 1000 km or 1 month 4000 km or 4 months 7000 km or 7 months...

Page 50: ...0 km or 13 months EAUN2840 TIP Air filter This model s air filter is equipped with a disposable oil coated paper element which must not be cleaned with com pressed air to avoid damaging it The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas V belt case air filter The air filter needs more frequent service if you are riding in unusually wet or dus...

Page 51: ...oline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system Replace the fuel filler cover every two years or if cracked or damaged Check the fuel filter for clogging or damage every 12000 km Battery service Check the condition and service the battery every 3 months Recharge the battery immediately if the voltage is less than 12 7 V I...

Page 52: ... panel Remove screws and panel A pull out the panel To install the panel 1 Place the panel in the original po sition and then install the screws 2 Place the panel and install the screw Panel B with head light To remove the panel 1 Remove panel A 2 Remove the screws quick fasten er screws and bolts and then pull the panel B with head light until it is remove 1 Panel A 2 Panel B with headlight 3 Pan...

Page 53: ...cowling to the panel and the hole 2 Install the screw bolt and quick fastener to the panel 3 Install panel A Panel C To remove the panel 1 Open the seat see page 5 11 2 Remove the screw from panel C and pull out the panel To install the panel 1 Place the panel in the original po sition and install the bolts Panel D To remove the panel 1 Open the seat see page 5 11 2 Remove the screw from panel D a...

Page 54: ... To remove the panel 1 Remove panel C and D 2 Remove the screw from panel E and pull out the panel 1 Panel D 1 Panel E 2 Screw 1 Panel E 2 Cowling 3 Hole 2 Close the seat To install the panel 1 Place the panel in the original po sition and fix the cowling to the panel and the hole 2 Install the screw to the panel 3 Install panel C and D ...

Page 55: ...e of the spark plug is a medium to light tan the ideal color when the vehi cle is ridden normally TIP If the spark plug shows a distinctly dif ferent color the engine could be oper ating improperly Do not attempt to diagnose such problems yourself In stead have a Yamaha dealer check the vehicle 1 Spark plug cap 1 Spark plug wrench 2 Check the spark plug for electrode erosion and excessive carbon o...

Page 56: ...lace the vehicle on the center stand A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles remove the oil filler cap wipe the dipstick clean insert it back into the oil filler hole without screwing it in and then remove it again to check the oil level WARNING EWAU0031 The muffler an...

Page 57: ...nd cleaning the engine oil strainer remove drain bolt B also 4 Clean the engine oil strainer with solvent and then check it for damage and replace it if neces sary 5 Install the engine oil strainer com pression spring engine oil drain bolt with new O ring and then tighten the drain bolt to the speci fied torque TIP Make sure that the O ring is properly seated 6 Refill with the specified amount of ...

Page 58: ... repair your motorcycle In addition the final trans mission oil must be changed as follows at the intervals specified in the periodic maintenance and lubrication chart 1 Start the engine and warm up the final transmission oil by riding the motorcycle for several minutes 2 Stop the engine and then place the motorcycle on the center stand 3 Place an oil pan under the final transmission case to colle...

Page 59: ...ghtening torque Final transmission oil drain bolt 20 N m 2 0 kgf m Recommended final transmission oil See page 10 1 Oil quantity 0 10 L EAU67174 Air filter and V belt case air fil ter elements The air filter element should be re placed and the V belt case air filter el ement should be cleaned at the intervals specified in the periodic main tenance and lubrication chart Service the air filter eleme...

Page 60: ...r filter element is properly seated in the air filter case The engine should never be operated without the air filter element installed otherwise the piston s and or cylinder s may become excessively worn ECA10482 NOTICE ECA21220 The air filter element must be replaced at the intervals speci fied in the periodic maintenance chart 1 Air filter case cover 2 Screw 1 Air filter element removing the sc...

Page 61: ...om the V belt case 3 Pull the V belt case air filter ele ment out and then clean it with solvent After cleaning remove the remaining solvent by squeez ing the element WARNING Use only a dedicated parts cleanin solvent To avoid the risk of fire or explosion do not use gaso line or solvents with a low flash point EWA10432 NOTICE To avoi damaging the air filter element handle it gently and carefully ...

Page 62: ... necessary have a Yamaha dealer adjust it EAU21403 Valve clearance The valves are an important engine component and since valve clearance changes with use they must be checked and adjusted at the intervals specified in the periodic maintenance chart Unadjusted valves can result in improper air fuel mixture engine noise and eventually engine damage To prevent this from occurring have your Yamaha de...

Page 63: ... of the tires equals the ambient temperature The tire air pressure must be adjusted in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model WARNING EWA10512 Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident Tire inspection The tires must be checked before each ride If a tire tread shows cr...

Page 64: ...heir suitability for further use WARNING EWA10462 The front and rear tires should be of the same make and design other wise the handling characteristics of the vehicle may be different which could lead to an accident After extensive tests only the tires list ed below have been approved for this model by Yamaha EAU21963 Cast wheels To maximize the performance durabil ity and safe operation of your ...

Page 65: ...e braking performance which may re sult in loss of control and an acci dent EAU22172 Adjusting the rear brake lever free play Measure the rear brake lever free play as shown Periodically check the brake lever free play and if necessary adjust it as fol lows To increase the brake lever free play turn the adjusting nut at the brake shoe plate in direction a To decrease the brake lever free play turn...

Page 66: ... shoes The rear brake is provided with a wear indicator which allows you to check the brake shoe wear without having to disassemble the brake To check the brake shoe wear check the position of the wear indicator while applying the brake If a brake shoe has worn to the point that the wear indicator reaches the wear limit line have a Yamaha dealer replace the brake shoes as a set 1 Brake pad wear in...

Page 67: ... the ABS hydraulic unit valves NOTICE ECA17641 Brake fluid may damage painted surfaces or plastic parts Always clean up spilled fluid immediately As the brake pads wear it is normal for the brake fluid level to gradually go down A low brake fluid level may indi cate worn brake pads and or brake system leakage therefore be sure to check the brake pads for wear and the brake system for leakage If th...

Page 68: ...ds should be lubri cated if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or re place it WARNING Damage to the outer housing of cables may result in internal rusting and cause inter ference with cable movement Re place damaged cables as soon as possible to prevent unsafe condi tions EWA10712 EAU49921 Checking and lubricating the throttle grip and cable The op...

Page 69: ...ase Rear brake lever Lithium soap based grease EAU23215 Checking and lubricating the centerstand and sidestand The operation of the centerstand and sidestand should be checked before each ride and the pivots and metal to metal contact surfaces should be lubri cated if necessary WARNING EWA10742 If the centerstand or sidestand does not move up and down smoothly have a Yamaha dealer check or re pair...

Page 70: ...e To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10752 2 While applying the front brake push down hard on the handle bars several times to check if the front fork compresses and re bounds smoothly Recommended lubricant Lithium soap based grease NOTICE...

Page 71: ... the steer ing EAU23292 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAU50292 Battery The battery is located under the seat See page 5 11 This model is equipped with a VR...

Page 72: ...tional electrical accessories NOTICE ECA16522 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery ...

Page 73: ... than recommended to avoid causing extensive dam age to the electrical system and possibly a fire EWA15132 1 Fuse 1 Backup fuse 2 Main fuse 3 Headlight fuse 4 Signaling system fuse 5 Ignition fuse 6 Terminal fuse 1 for power outlet 7 Spare fuse Specified fuses Main fuse 20 0 A Headlight fuse 7 5 A Signaling system fuse 7 5 A Ignition fuse 7 5 A Terminal fuse 1 5 0 A Backup fuse 7 5 A 3 Turn the ke...

Page 74: ... If a headlight does not come on have a Yamaha dealer check its electrical circuit NOTICE ECA16581 Do not affix any type of tinted film or stickers to the headlight lens 1 Turn signal light bulb socket 4 Remove the burnt out bulb by pulling it out 5 Insert a new bulb into the socket NOTICE ECAU0081 If a turn signal light bulb of different wattage than recommended is used the turn signal light flas...

Page 75: ...and E See page 8 9 2 Remove the bulb socket together with the bulb by turning it coun terclockwise and pulling the tail light bulb socket up at an angle 3 Remove the burnt out bulb by pushing it in and turning it coun terclockwise 1 Tail brake light bulb socket 4 Insert a new bulb into the socket by pushing it in and turn it clock wise until it stops NOTICE ECAU0091 If a taillight bulb of differen...

Page 76: ... quire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the vehicle prop erly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills WARNING EWA15142 When checking the fuel system do not smoke and ma...

Page 77: ...he engine does not stop auto matically if the throttle grip is not in the fully closed position Turn the throttle grip to the fully closed position If the engine still does not stop auto matically after you checked the pre ceding conditions have a Yamaha dealer check the vehicle as soon as possible After the engine was stopped by the Stop and Start System the engine does not restart even if the th...

Page 78: ...aler check the vehicle Have a Yamaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug s Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The batter...

Page 79: ...enuine Yamaha care and main tenance products are sold under the YAMALUBE brand in many markets worldwide See your Yamaha dealer for addi tional cleaning tips NOTICE ECA26280 Improper cleaning can cause cos metic and mechanical damage Do not use high pressure washers or steam jet cleaners Excessive water pressure may cause wa ter seepage and deterioration of wheel bearings brakes trans mission seal...

Page 80: ... vehicles Clean the windshield with a soft towel or sponge dampened with water and a pH neutral detergent If necessary use a high quality windshield cleaner or polish for motorcycles NOTICE Never use any strong chemicals to clean the windshield Additionally some cleaning compounds for plastic may scratch the wind shield so be sure to test all cleaning products before gen eral application ECA26310 ...

Page 81: ...lubricant or wax on the brakes or tires If necessary wash the tires with warm water and a mild deter gent If necessary clean the brake discs and pads with brake cleaner or acetone Before riding at higher speeds test the vehicle s braking per formance and cornering behav ior EAU83472 Storage Always store the vehicle in a cool dry place If necessary protect it against dust with a porous cover Be sur...

Page 82: ... electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder wall with oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10952 e Remove the spark plug cap from the spark plug and then install the spark plug and the spark pl...

Page 83: ... transmission oil Type SAE 10W 40 type or SAE 10W 30 type SE motor oil Quantity 0 10 L Fuel Recommended fuel Unleaded gasoline E10 acceptable Fuel tank capacity 4 2 L Fuel reserve amount 1 1 L 0 29 US gal 0 24 Imp gal Fuel injection Throttle body ID mark B5D1 00 Front tire Type Tubeless Size 80 80 14M C 43P Manufacturer model IRC NR82 DUNLOP D115 Rear tire Type Tubeless Size 100 70 14M C 51P Manuf...

Page 84: ...10 2 10 Specifications Voltage capacity 12 V 5 0 Ah 10 HR Bulb wattage Headlight LED Brake tail light 21 0W 5 0W Front turn signal light 10 0 W Rear turn signal light 10 0 W Auxiliary light 5 0W ...

Page 85: ... vehicle is stolen VEHICLE IDENTIFICATION NUMBER ENGINE SERIAL NUMBER EAU26411 The vehicle identification number is stamped into the frame TIP The vehicle identification number is used to identify your vehicle and may be used to register it with the licensing authority in your area EAU26442 The engine serial number is stamped into the crankcase 1 Vehicle identification number 1 Engine serial numbe...

Page 86: ...aha diagnostic tool is at tached to the vehicle such as when maintenance checks or service proce dures are performed Yamaha will not disclose this data to a third party except in the following cas es In addition Yamaha may provide vehicle data to a contractor in order to outsource services related to the han dling of vehicle data Even in this case Yamaha will require the contractor to properly han...

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