Yamaha AR230 High output Owner'S And Operator'S Manual Download

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4-13

AINTENANCE

& C

ARE

STEERING CABLE INSPECTION

Be sure to check:

1) Check for smooth operation of the

wheel and steering nozzles.

2) Check for proper steering adjust-

ment. The nozzles should both point
straight back when the steering
wheel is centered.

If steering is stiff or misadjusted, ask
your Yamaha dealer to service it.

Summary of Contents for AR230 High output

Page 1: ......

Page 2: ...RTANT MANUAL INFORMATION In this man ual information of particular importance is distinguished in the fol lowing ways The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Failu...

Page 3: ...2 FEATURES FUNCTIONS 1 SAFETY INFORMATION 3 OPERATION 4 MAINTENANCE CARE 5 TROUBLESHOOTING SPECIAL PROCEDURES 6 CONSUMER INFORMATION 1 c 1 c 4 c AR230 SX230 HIGH OUTPUT...

Page 4: ...8 Required Equipment 1 9 Additional Equipment Recommendations 1 9 Cruising Limitations 1 10 Operational Requirements 1 11 Hazard Information 1 12 Boat Characteristics 1 12 Night Operation 1 13 Water s...

Page 5: ...D numbers in a separate place in case your boat is stolen PRIMARY I D NUMBER The Primary I D number is stamped on a label 1 attached to the inside of the engine compartment HULL IDENTIFICATION NUMBER...

Page 6: ...stroke engines These engines are equivalent to the U S EPA s 2006 standards for marine engines TWO STARS VERY LOW EMISSION The two star label identifies engines that meet the Air Resources Board s 20...

Page 7: ...ONTROL CERTIFICATE This label is attached to the electrical box 1 Emission control information label MANUFACTURED DATE LABEL 2 Manufactured date label EMISSION CONTROL INFORMATION ENGINE FAMILY THIS E...

Page 8: ...10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 2...

Page 9: ...SAFETY INFORMATION 1 1 5 2 5 6 1 3 4 7...

Page 10: ...5 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 32 33 34 35 36...

Page 11: ...24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 1 2 3 4 5 6 7 8 9 10 AR230 MODEL ONLY 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27...

Page 12: ...them the video may help reinforce the information contained in these materials LIMITATIONS ON WHO MAY OPERATE THE BOAT l Yamaha recommends a minimum operator age of 16 years old l Adults must supervi...

Page 13: ...al other boats See Rules of the Road for more information l Navigation Lights Your boat is equipped with naviga tion lights for use between sunset and sunrise and during periods of reduced visibility...

Page 14: ...oat not a toy Sharp turns or jumping waves or wakes can increase the risk of back spinal injury paralysis facial injuries and broken legs ankles and other bones Do not jump waves or wakes l Do not ope...

Page 15: ...NEVER operate the boat after con suming alcohol or taking drugs l For reasons of safety and proper care of the boat always perform the pre operation checks listed on page 3 4 before operating l Passe...

Page 16: ...watercraft and also watch for boats ski ropes or fishing lines Obey the Rules of the Road see page 1 15 and be sure to check behind you before making a turn HAZARD INFORMATION l Never start the engin...

Page 17: ...maneu vering such as when docking Once the engine is idling shift to reverse and gradually increase engine speed Make sure that there are no obstacles or people behind you before shifting into revers...

Page 18: ...snug fitting apparel such as denim but does not include spandex or similar fabrics like those used in bicycle shorts l A second person should be on board as a spotter to watch the skier in most state...

Page 19: ...eet one another one vessel has the right of way it is called the stand on vessel The vessel that does not have the right of way is called the give way or burdened vessel These rules determine which ve...

Page 20: ...void each other Meeting If you are meeting another power ves sel head on and are close enough to run the risk of collision neither of you has the right of way Both of you should alter course to avoid...

Page 21: ...our to six seconds on the horn If another vessel is around the bend it too should sound the horn Even if no reply is heard however the vessel should still proceed around the bend with caution Fishing...

Page 22: ...l sig nificance used for identification and location purposes Top Mark White Light Green Light OR Old New RB L RB L LIGHTED PREFERRED CHANNEL TO PORT BUOY No number Topmost band red preferred channel...

Page 23: ...s They signify speed zones restricted areas danger areas and general information Remember markings may vary by geo graphic location Always consult local boating authorities before riding your boat in...

Page 24: ...and courtesy Whenever and wherever you are boat ing think of yourself as the guest of those around you Remember for example that the sound of your boat may be music to you but it could be just noise...

Page 25: ...2 5 Engine Shut Off Switch 2 6 Main Switches 2 6 Throttle Shift Levers 2 7 Fuel Tank Filler Cap 2 9 Gauges 2 9 Overheat Warning System 2 13 Switches 2 14 Swivel Seat Operation 2 16 Stereo System 2 16...

Page 26: ...1 32 33 34 35 36 37 38 39 40 1 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 32 33 34 35 36 37 38 39 40 42 43 44...

Page 27: ...16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 2 23 24 25 26 27...

Page 28: ...48 49 50 5 56 57 58 59 60 6 7 8 9 10 17 18 19 20 6 27 28 29 30 6 37 38 39 40 6 47 48 49 50 6 57 58 59 60 7 8 9 10 18 19 20 7 28 29 30 7 38 39 40 7 48 49 50 7 58 59 60 8 9 10 11 12 13 14 15 16 17 18 19...

Page 29: ...4 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43...

Page 30: ...ter such as a down skier or an obstacle such as a dock TILT LEVER The tilt lever 1 is located under the steering wheel and is used to adjust the tilt of the steering wheel There are three positions To...

Page 31: ...lt in an accident Also without engine power the boat could slow rapid ly from planing speed This could cause people and objects in the boat to be thrown forward which could cause injury MAIN SWITCHES...

Page 32: ...Do not open the throttle more than half Otherwise the boat may become unstable which could result in loss of con trol and an accident FEATURES FUNCTIONS 2 WARNING WARNING Throttle Shift Lever port le...

Page 33: ...ove ment The shift lever controls the direction of travel The drive line on the boat is direct drive so jet thrust is always being pro duced while the engines are running The direction of the boat is...

Page 34: ...e running at the same rpm FEATURES FUNCTIONS 2 10 20 30 35 40 45 50 55 60 1 2 3 4 5 6 7 8 9 10 11 RPM x 1000 MPH 1 2 3 4 5 6 7 8 9 10 11 RPM x 1000 S E 10 20 30 35 40 45 50 55 60 1 2 3 4 5 6 7 8 9 10...

Page 35: ...5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15...

Page 36: ...lt in incomplete or inaccurate readings Under these conditions variable read ings or will be displayed Setting the Shallow Alarm The Shallow Alarm function can be set for depths ranging from 3 to 199...

Page 37: ...key located on the front of the display The current alarm setting will be displayed on the display 000 is the default set ting no alarm function 2 Press the UP key within 5 seconds to increase the se...

Page 38: ...ning particularly while applying throttle If you do not see any water at the outlet cooling water may not be circulating in the engine NOTE If water cooling passages on the engines are dry it will tak...

Page 39: ...UAL 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1...

Page 40: ...roper operation To cancel the No Wake Mode do any of the following Press both No Wake Mode buttons again Move the accelerator levers to a faster engine speed Shut off the engines with the key or by us...

Page 41: ...s The driver must always be locked into the full front facing position and the passenger must be locked into either the full front facing or if observing a water skier the full rear facing position be...

Page 42: ...ft both latch hooks upward and lift the hood The hood is supported by gas filled struts Hood Latches and Struts STORAGE COMPARTMENTS Your boat has convenient on board storage areas Bow Anchor Storage...

Page 43: ...cess the storage compartments Starboard Side Rear Compartment Port Gunwale Battery Compartment Do not carry any flammable sub stances in the battery compartment or any heavy or metal items that can da...

Page 44: ...opening then secure it with the rubber latch Windshield Unsnap the retaining strap 1 from the windshield and pivot it into place Rotate the two latches 2 to keep the windshield secured When the wind s...

Page 45: ...e running Exhaust gases coming from under neath it contain carbon monoxide a colorless odorless gas which may cause brain damage or death when inhaled Symptoms include nausea dizziness and drowsiness...

Page 46: ...n Procedure 3 16 DRIVING YOUR BOAT 3 17 Getting to Know Your Boat 3 17 Learning to Operate Your Boat 3 17 Turning the Boat 3 18 Boating with Passengers 3 19 Boarding from the Water 3 19 Boarding from...

Page 47: ...et immediate medical attention l If any gasoline spills onto your skin immediately wash with soap and water Change clothing if gasoline spills on it Use only fresh gasoline that has been stored in cle...

Page 48: ...tank because gasoline could spill out Be sure to tighten the cap securely Be careful when refueling Avoid getting water or other contaminants in the fuel tank Contaminated fuel can cause poor running...

Page 49: ...is warmed to operating temperature NOTE The engines are at the proper operating temperature after they have been run for 5 minutes or more at 7 000 rpm or above and then at a trolling speed for 2 to 3...

Page 50: ...for leaks 3 7 FUEL AND ENGINE Check fuel and oil level add as necessary 3 7 OIL LEVELS BATTERY Check battery condition mounting and connection 3 7 DRAINAGE SYSTEM Check and remove all water and fuel...

Page 51: ...oard right when the wheel is turned right The jet nozzles should point to port left when the wheel is turned left There should not be free play between the steering wheel and the jet nozzles Throttle...

Page 52: ...capacity of two pounds or more when navigating in waters controlled by the U S Coast Guard In addition most state and local boating laws also require that the craft carry a USCG approved fire extingu...

Page 53: ...ler or in the water 2 Open the engine hatch then check oil level in the engines Add as nec essary see page 3 3 Battery Check the battery condition and the battery electrolyte level Make sure connectio...

Page 54: ...enter the engine compartment or fuel compartment areas during operation If it does open the drain plugs 3 and allow water to drain Also open the engine compart ment plug when flushing the engine area...

Page 55: ...tern light is not installed remove it from the storage area lift the socket cover and install it into the socket to check operation OPERATION 3 WARNING BILGE STEREO CTSY LT LIGHTS HORN NO WAKE MODE FO...

Page 56: ...continuous flow of water from the pilot hole shows that water is flow ing through the engine cooling pas sages If water is not flowing out of the pilot hole during operation do not continue to run th...

Page 57: ...hown On the AR230 model collapse the front sup port poles to clear the wakeboard tower as you pull the top forward Extend the poles again until the bottom sections lock into their fully extended posit...

Page 58: ...top onto the rear deck hatch Trailering with the Bimini Top The Bimini top must be secured to the boat when it is being trailered When trailered with a Genuine Yamaha Cover simply store the Bimini top...

Page 59: ...tart the engine or let it run any length of time in an enclosed area Exhaust fumes contain car bon monoxide a colorless odor less gas that may cause loss of consciousness and death within a short time...

Page 60: ...Be sure the cord is not wrapped around the steering wheel or tangled in the controls Engine shut off switch Clip with cord NOTE It is not possible to start the engine with the clip removed from the en...

Page 61: ...ep the engine at a fast enough idle to stay running Do not operate the boat with just one engine running Severe engine damage could result because water can flood the non operating engine through the...

Page 62: ...his ensures proper performance and promotes longer component life 1 Launch the boat and start the engine See page 3 13 2 For the first 5 minutes run the engine at trolling speed For the 30 minutes of...

Page 63: ...boat Know and follow U S Coast Guard state and local laws when operating your boat Select a wide area to learn in where visibility is good and other boat traffic is light Keep the proper distance from...

Page 64: ...roduces low thrust so the boat will turn more gradually C Pulling the levers back to idle or Neutral produces only minimum thrust If you are traveling at speeds above trolling you will have rapidly de...

Page 65: ...elm is used be sure the operator s view ahead is not obstructed When passengers are on board make sure they are seated and hold ing on before you start to acceler ate An unprepared passenger could los...

Page 66: ...onoxide a color less odorless gas which may cause brain damage or death when inhaled Symptoms include nausea dizziness and drowsiness 2 Climb up onto the swim platform then sit in one of the seats pro...

Page 67: ...control if you completely pull the throttle levers back to idle DOCKING 1 Make sure no obstructions boats or swimmers are close to the boat Come to a stop before you reach the dock 2 Notice how wind...

Page 68: ...the boat away from the dock 2 When the stern is out a few feet release the bow mooring then steer in the direction you want the bow to move Open the throttle slightly and begin to move away from the...

Page 69: ...ntil you have let out line that is 4 to 6 times the depth of the water For example if you are anchoring in 10 feet of water let out 40 to 60 feet of line Secure the line 4 Pull on the line to be sure...

Page 70: ...hoose the angle at which you cross the wake or swell Usually a slower speed and quartering the wake crossing at an angle will reduce the jolt Two other things you may notice The first is that crossing...

Page 71: ...ump components and hull finish Stray electrical voltage in the water marine organisms and saltwater corrosion are a few of the conditions that can adversely affect the life of many boat components 1 A...

Page 72: ...the hull drain plug 1 1 securely before launching the boat Clean any foreign material such as dirt or sand from the threads before installing the drain plug 6 Spray a rust inhibitor such as Yamaha Sil...

Page 73: ...class es that specify the gross trailer weight GTW and the maximum tongue weight Always use a hitch rated for the same or higher class Use a bolted on or welded on hitch clamp on bumper hitches are n...

Page 74: ...ea to carry a set of spare wheel bearings seals and races l When making a turn do not cut cor ners The trailer has a smaller turn ing circle so it turns more sharply around the corner than the towing...

Page 75: ...t the parking brake 5 Remove the bow line from the bow eye 6 Back the trailer farther into the water until just the tops of the fenders show then reset the parking brake Board the boat and start it If...

Page 76: ...ous damage to the boat can occur Use only a sling designed specifically for lifting boats If you need to remove the boat from the water without a trailer use these guide lines l Use a sling type lifti...

Page 77: ...D MAINTENANCE 4 5 Tool Kit 4 5 Periodic Inspection Chart 4 6 Spark Plug Cleaning and Adjustment 4 7 Grease Points 4 8 Fuel System Inspection 4 10 Engine Oil 4 11 Air Filter Element 4 12 Steering Cable...

Page 78: ...l system is to be drained instead COOLING SYSTEM FLUSHING Flush Hose Connector Garden Hose Adapter Cap Cooling system flushing is essential to prevent the cooling system from clog ging up with salt sa...

Page 79: ...ecurely 7 Repeat the flushing procedure for the other engine LUBRICATION Do not spray flammable rust inhibitor on engine surfaces while the engines are hot The sprayed substance or propellants could c...

Page 80: ...o be used for a month or more remove the bat tery and store it in a cool dark place Clean the battery s casing and terminals using a mixture of baking soda and water one tbsp of baking soda to one cup...

Page 81: ...the hull with a non abrasive wax such as Yamaha Ultra Gloss Cleaner Wax or other wax designed for marine gelcoat Slippery surfaces can cause falls and injury Be careful not to apply too much wax on d...

Page 82: ...ual is available through your Yamaha Dealer for owner s who have the mechanical skills tools and other equipment nec essary to perform maintenance not covered by this Owner s Manual TOOL KIT It is adv...

Page 83: ...Bearing housing Greasing 1 2 2 4 9 Fuel system Inspection 4 10 Fuel filter Checking Replacement Fuel pump screen Cleaning Engine oil Replace Engine oil filter Replace Trolling speed idle Adjustment Th...

Page 84: ...e spark plug mea sure the electrode gap with a wire thickness gauge adjust the gap to specification if necessary When fitting the plug always clean the gasket surface and use a new gasket Wipe off any...

Page 85: ...e Grease the throttle cable inner wires at the carburetors Steering Cable Ball Joints and Inner Wire Grease the steering cable and shift cables ball joints at the steering noz zles Extend the steering...

Page 86: ...first service Every 100 hours or 6 months you may do this yourself Fill the grease slowly and carefully because it can damage the hose and the joints Recommended water resistant grease Yamaha Marine...

Page 87: ...malfunctions If any problem is found consult a Yamaha dealer Checking points 1 Fuel tank leakage 2 Fuel hose joint leakage 3 Fuel hose cracks or other damage 4 Fuel filler clamps and hoses 5 Fuel tank...

Page 88: ...e first 10 hours of opera tion and every 100 hours there after or at the start of a new season otherwise the engine will wear quickly The oil filter should be replaced every two years or every 200 hou...

Page 89: ...r 1 Open the hood see page 2 17 2 Remove the air filter case cover screws 1 slide the locks 2 to open and then remove the case cover 3 Remove the air filter element Check it for dirt and oil Replace t...

Page 90: ...check 1 Check for smooth operation of the wheel and steering nozzles 2 Check for proper steering adjust ment The nozzles should both point straight back when the steering wheel is centered If steering...

Page 91: ...for service Before starting the engine check the operation of each engine s throt tle shift lever It should move smoothly through the full range of operation Otherwise there could be loss of control a...

Page 92: ...amper age that those recommended Substitution of a fuse of improper rating can cause extensive electrical system damage and possible fire BATTERY NOTE These general guidelines apply to many commonly...

Page 93: ...de ionized water suitable to use in batteries Normal tap water contains minerals which are harmful to a battery therefore refill only with distilled water Recharging When charging the battery keep it...

Page 94: ...f the battery Connect the black lead and the black accessory lead to the negative terminal of the battery Battery Switch This model includes a battery discon nect switch Turn this switch to the Off po...

Page 95: ...28 Compression ratio 11 9 1 Lubrication system Dry sump Cooling system Water cooled Starting system Electric starter Ignition system TCI Spark plug NGK CR9EB Spark plug gap mm in 0 7 0 8 mm 0 028 0 03...

Page 96: ...er 5 TROUBLESHOOTING SPECIAL PROCEDURES TROUBLESHOOTING 5 1 Troubleshooting Chart 5 1 SPECIAL PROCEDURES 5 3 Towing the Boat 5 3 Running on One Engine 5 3 Jump Starting 5 4 Jet Pump Clean Out Procedur...

Page 97: ...Tighten as required 4 16 connections Battery switch off Turn on switch 4 17 Jet pump Not latched Latch securely 5 5 cleanout hatch Starter Faulty Have serviced at component Yamaha dealer Shift lever...

Page 98: ...orn or Replace damaged Engine won t run Engine Jet intake clogged Clean 5 5 over 3 000 rpm overheat Cooling system Clean 4 1 clogged Boat speed Cavitation Jet intake clogged Clean 5 5 too slow or Engi...

Page 99: ...ed to a minimum and avoid traffic or obstacles which could be a hazard to the driver on the boat RUNNING ON ONE ENGINE If one engine becomes inoperative the properly running engine can be used to retu...

Page 100: ...e cable to an engine hanger on either side of the engine oil tank Be sure all connections are secure and correct before attempting to start the engine Any wrong connection may damage the electrical sy...

Page 101: ...ntake or impeller is clogged with weeds or debris follow this cleanout procedure 1 Turn off and remove ignition keys remove lanyard and wait for all movement to stop 2 Lift the hatch on the rear platf...

Page 102: ...ion Be sure the caps are locked securely in place Otherwise the cap could be forced out of the access ports by water pressure causing loss of performance and possible damage The hatch cover has interl...

Page 103: ...Chapter 6 CONSUMER INFORMATION INDEX LIMITED WARRANTY 6 1 YAMAHA EXTENDED SERVICE Y E S 6 4 BOATING TERMS 6 5 SAMPLE FLOAT PLAN 6 6 INDEX 6 7...

Page 104: ...or replace at Yamaha s option any parts adjudged defective by Yamaha due to faulty workmanship or material from the factory All parts replaced under warranty will become the property of Yamaha Motor...

Page 105: ...ON OR LIMITATION OF INCI DENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM ST...

Page 106: ...Be sure to bring your warranty registration card or other valid proof of the original date of purchase If a question or problem arises regarding warranty first contact the owner of the dealership Sinc...

Page 107: ...is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency...

Page 108: ...y leaves the helm PFD A Personal Flotation Device also known as a life jacket Planing Traveling at a speed fast enough so the boat has leveled out and is skimming on top of the water There is a wake P...

Page 109: ...NGER 1 EMERGENCY PHONE ADDRESS PASSENGER 2 EMERGENCY PHONE ADDRESS PASSENGER 3 EMERGENCY PHONE ADDRESS PASSENGER 4 EMERGENCY PHONE ADDRESS DEPARTURE INFORMATION POINT OF DEPARTURE DATE TIME TOW VEHICL...

Page 110: ...abels 1 4 1 5 1 6 1 7 Change of address warranty 6 3 Checks Access port caps 3 6 5 5 Battery condition 3 7 4 3 4 15 Bilge 3 8 Cooling water pilot outlets 3 10 Engine compartment 3 9 Fire extinguisher...

Page 111: ...ts 3 1 4 18 Fuel system inspection 4 10 Fuel tank 4 11 Fuel tank capacity 3 2 4 18 Fuel tank filler cap 2 9 Fuse replacement 4 15 Fuses and circuit breakers 2 15 4 15 G Garden hose adapter 4 1 Gasolin...

Page 112: ...rsonal Flotation Devices 1 9 1 11 1 14 3 17 Post operation checks 3 25 Pre operation checklist 3 4 Pre operation checks 3 5 Primary Identification number 1 1 Protective apparel 1 11 1 14 R Reading own...

Page 113: ...used for turning 1 12 3 18 Tilt adjustment steering 2 5 Tool kit 1 9 4 5 Tow rope length 5 3 Towing the boat 5 3 Trailering 3 27 Trolling speed 3 18 6 5 Troubleshooting 5 1 Turning 1 12 2 5 3 5 3 18 U...

Page 114: ...LIT 18626 06 19 2004 Yamaha Motor Corporation USA Printed in USA AR model shown on front cover has optional accessories AR230 and SX230 High Output Owner s Operator s Manual...

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