Sea-doo Speedster 200 Operator'S Manual Download Page 1

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Summary of Contents for Speedster 200

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Page 2: ... should remain with the boat at the time of resale Gelcote is a trademark of Gelcote International Knight s Spray Nine is a trademark of Korkay System Ltd The following trademarks are the property of Bombardier Recreational Products Inc BRP or its affiliates SEA DOO ROTAX BOMBARDIER LUBE Sea Doo Synthetic Grease Printed in Canada LMO 2005 002a fmSB TM Trademarks of Bombardier Recreational Products...

Page 3: ...or course availability More serious boaters may want to obtain Chapman Piloting by Elbert S Maloney available at most book stores When introducing your family or friends to the sport be sure they fully understand the controls and operation of the boat and the importance of courteous respon sible riding Each operator has a responsibility to ensure the safety of his her passenger s and of other wate...

Page 4: ...LOCATION 30 LOCATION OF THE IMPORTANT LABELS 31 IDENTIFICATION NUMBERS 34 Hull 34 4 Tec Engines 34 CONTROLS COMPONENTS AND INSTRUMENTS LOCATION 35 Overview 35 CONTROLS COMPONENTS AND INSTRUMENTS FUNCTIONS 37 1 Safety Lanyard DESS Post engine cut out switch 37 1 Steering Wheel 38 2 Throttle Levers 39 3 Shift Lever 39 4 Start Stop Buttons 40 5 Bilge Air Blower Switch 41 6 Bilge Pump Switch 41 7 Navi...

Page 5: ...ntakes 49 33 Bow Lights 49 34 Removable Stern Light 49 35 Mooring Cleats 50 36 Deck 50 37 Fuel Tank Cap 50 38 Deck Drain 50 39 Flushing Connectors 50 40 Ventilation Ducts 51 41 Bow Stern Eyelets 51 42 Jet Pump Nozzles 51 43 Reverse Gates 51 44 Scupper Valve 51 45 Fuel Tank Vent 51 46 Water Sport Towing Attachments 52 Water Ballast Bag Optional 52 Pump System water ballast bag optional 53 Towing To...

Page 6: ...k 68 Boarding from the Water 68 Starting 69 Rough Water or Poor Visibility Operation 70 Crossing Waves 70 Stopping Docking 70 Beaching 70 POST OPERATION CARE 72 General Care 72 Additional Care for Foul Water or Salt Water 72 Exhaust Cooling System Flushing 72 SPECIAL PROCEDURE 74 Engine Overheating 74 Inlet Clearance System ICS 74 Capsized Boat 75 Submerged Boat Water Flooded Engine 75 Fuel Floode...

Page 7: ...N 101 BRP LIMITED WARRANTY FOR MODEL YEAR 2005 SEA DOO SPORT BOATS SOLD IN THE UNITED STATES AND CANADA 102 CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT FOR MODEL YEAR 2005 SEA DOO SPORT BOATS EQUIPPED WITH A ROTAXTM ENGINE S 106 Your Emission Control Warranty Rights and Obligations 107 Manufacturer s Limited Warranty Coverage 107 Owner s Warranty Responsibilities 109 BRP INTERNATIONAL LIMITED W...

Page 8: ...th People often refer to a hazard state ment as a warning in a general sense This guide uses three kinds of warn ings depending on the likely effect of a hazard minor injury severe injury death CAUTION This signal word indicates a potentially hazardous situation which if not avoided may result in minor or moderate personal injury or property damage It may also be used to alert against unsafe pract...

Page 9: ...roduct quality and innovation BRP reserves the right at any time to discontinue or change specifications designs features models or equip ment without incurring obligation The illustrations in this document show the typical construction of the different assemblies and may not reproduce the full detail or exact shape of the parts However they represent parts that have the same or similar function I...

Page 10: ...SAFETY INFORMATION 9 SAFETY INFORMATION ...

Page 11: ... lever is returned to the idle position less directional control is available To turn the boat both steering and throttle are necessary Like any other boat this boat has no brake Stopping distance will vary de pending on initial speed load wind and water conditions Practice stop ping and docking in a safe traffic free area to have an idea of how long it will take to stop the boat under vary ing co...

Page 12: ...or equipment that may adversely affect visibility or alter control of the boat The skipper should personally take the helm during storms Before Getting Underway Always perform the pre operation checks as specified in this Opera tor s Guide Do not exceed the payload or pas senger capacities for this boat which are listed on the capacity plate and in the specifications Overloading can affect maneuve...

Page 13: ...s free of gasoline vapors and inspect fuel lines for leaks and hose deterioration Do not smoke or allow open flames or sparks in the vicinity Know the capacity of the fuel tank Avoid fueling at night except under well lit conditions Gas spills are not noticeable in the dark Do not carry spare fuel or flammable liquids in any of the storage or engine com partments Safety Equipment An operator and t...

Page 14: ...for the wearer Body weight and chest size are com mon methods used to size PFDs It is your responsibility to ensure that you have the proper number and types of PFDs on board to comply with federal and local regulations and that your pas sengers know where they are and how to use them PFD Types Five types of PFDs have been ap proved by the U S Coast Guard PFD Type I Wearable has the greatest requi...

Page 15: ...heat TYPE IV THROWABLE PFD Type V Wearable must be worn When inflated it provides buoyancy equivalent to Type I Il or III PFDs When it is deflated however it may not support some people TYPE V WEARABLE PFD Pointers The purpose of a PFD is to help save your life If you want it to support you when you are in the water it needs to fit float and be in good condition Try the PFD on and adjust it until ...

Page 16: ...n or climb Unnecessary swim ming increases the rate of body heat loss In cold water drown proof methods that require putting your head in the water are not recom mended Keep your head out of the water This will greatly lessen heat loss and increase your survival time 2 Keep a positive attitude about your survival and rescue This will im prove your chances of extending your survival time until resc...

Page 17: ...rious types of equipment on board Boats less than 7 9 m 26 ft in length are required to carry a hand mouth or power operated horn or whistle It must produce a blast of two second duration and audible at a distance of at least 0 8 km 1 2 m Following are standard whistle signals one prolonged blast warning signal one short blast pass on my port side two short blasts pass on my starboard side three s...

Page 18: ...ternal combustion en gines CO reacts with the blood to reduce the ability of the blood to carry oxygen The reduced oxygen supply to body tissues results in death of the tissue Prolonged exposure can cause brain damage or death In high concentra tions CO can be fatal within minutes The effects of CO in lower concentra tions are cumulative and can be just as lethal over long periods of time Symptoms...

Page 19: ...ile either docked or anchored can emit poisonous CO gas and cause excessive ac cumulation within cabin and cockpit areas Be alert for generator exhaust from your vessel or other vessels alongside F00A2HL WARNING Carbon Monoxide CO can be harmful or fatal if inhaled Keep exhaust outlets clear of blockage Provide adequate ventilation Open canvas en closures to ensure adequate ventilation Avoid opera...

Page 20: ...are of how exhaust from his boat will affect others Operation of the engines while moored may cause CO accumulation in your boat and those around you CONFINED AREAS Be sure to provide adequate ventilation If the windshield has vents open them before getting underway to increase positive air flow and decrease the chances of CO accumulation Even with the best boat design and construction CO may stil...

Page 21: ...lm station If the engine shuts down because the lan yard cap was removed the cap must be reinstalled on the DESS post before the engine can be restarted TYPICAL IGNITION INTERRUPTER STOP SWITCH WITH LANYARD 1 Stop switch clip 2 Safety lanyard OPERATION Make sure you and your passengers know where exhaust outlets are located on the vessel Educate all passengers about the symptoms of CO poisoning an...

Page 22: ...ditions Do not use the boat in weather or sea conditions beyond the skill or experience of the operator or the comfortable capability of the boat or passengers Be sure at least one other passen ger is familiar with the operation and safety aspects of the boat in case of an emergency Make sure that passengers and gear do not obstruct the operator s view or ability to move Do not exceed the maximum ...

Page 23: ...les must be followed It s not only common sense it s the law Check local and federal boating laws applicable to the waterways where you intend to use your boat Learn the local rules of the road Know and un derstand the applicable navigation sys tem such as buoys and signs Know the waters in which the boat is to be operated Current tides rapids hidden obstacles wakes and waves etc can affect safe o...

Page 24: ... necessary to avoid a collision Safe Riding Always keep in mind that as the throttle lever is returned to idle po sition less directional control is available and when the engine is off directional control is lost You need throttle to steer While your boat has the capacity of operating at high speeds it is strongly recommended that high speed operation only be applied when ideal conditions exist a...

Page 25: ... should someone fall on it Don t Forget Ride smart from the start and we all win Voluntary Inspections State boating officials in many states or the U S Coast Guard Auxiliaries of fer courtesy inspections to check out your boat They will check for compli ance with safety standards and re quired safety equipment You may vol untarily consent to one of these inspections and you are allowed time to ma...

Page 26: ... s hand signals The driver must give full attention to operating the boat and the waters ahead 4 Be considerate to others you share the water with 5 Never allow a person to teak surf behind your boat Do not tow a person in any water sport on a short tow rope such that the per son inhales exhaust fumes in con centration Inhalation of concen trated exhaust fumes which contain carbon monoxide can re ...

Page 27: ...d remove igni tion key when anyone is in the wa ter nearby 14 Stay at least 45 m 150 ft away from areas marked by a diver down float DIVER DOWN FLOAT F00A2LY WARNING Avoid Personal Injury Do not al low anyone near the jet pump or intake grate even when the en gine is off Items such as long hair loose clothing or personal flota tion device straps can become en tangled in moving parts resulting in s...

Page 28: ...EK OK Arm upraised with thumb and finger joined to form circle RIGHT TURN Arm outstretched pointing to the right LEFT TURN Arm outstretched pointing to the left RETURN TO DROP OFF AREA Arm at 45 degree from body pointing down to water and swinging CUT MOTOR Finger drawn across throat STOP Hand up palm forward policeman style SKIER OK AFTER THE FALL Hands clenched together overhead PICK ME UP OR FA...

Page 29: ...29 VEHICLE INFORMATION ...

Page 30: ...law to be registered and legally numbered Due to space availability for proper display of registration number refer to the following illustration for location The registration number must appear on each side of the boat TYPICAL 1 Registration number location F13L12L 1 ...

Page 31: ...bels are on your boat If missing or damaged they can be replaced free of charge See an authorized Sea Doo sport boat dealer Please read the following labels carefully before operating your boat Label 1 F13L13N 12 7 9 3 4 6 1 2 8 9 13 11 5 F13L1UL WARNING ...

Page 32: ... 2 Label 3 TYPICAL REFER TO ACTUAL LABEL ON BOAT Label 4 Label 5 Label 6 Label 7 Label 8 Label 9 F13L1VY 7 F04LAYY WARNING F13L1MY F13L1SY WARNING F13L1NY WARNING F13L1OY WARNING WARNING F13L1TY F13L1QL WARNING ...

Page 33: ...690 520 5 369 360 D490 766 D489 311 D485 798 D485 526 D483 315 D482 649 D469 053 D468 254 D467 860 D467 859 D465 446 D465 194 D464 601 D459 693 D409 555 D400 844 SEA DOO ISLANDIA UTOPIA SPEEDSTER SPORTSTER ROTAX 4 TEC and their associated graphic designs are trademarks of Bombardier Recreational Products Inc or their affiliates BOMBARDIER CHALLENGER are trademarks of Bombardier Inc used under lice...

Page 34: ...bers for warranty purposes or to trace the boat in the event of theft Hull The Hull Identification Number H I N is located on the right side of the tran som TYPICAL 1 Hull Identification Number H I N 4 Tec Engines The Engine Identification Number E I N is located on the upper crankcase on MAGNETO side of each engine 1 Engine Identification Number E I N F13L14Y 1 F09D0RY 1 ...

Page 35: ...NTS LOCATION Cockpit COCKPIT VIEW Overview TYPICAL F13L15L 12 13 3 4 15 1 6 7 5 2 11 10 9 8 14 F13L35L 42 42 20 32 35 38 46 36 17 25 21 24 36 25 25 25 26 27 28 29 17 25 22 37 36 34 34 30 42 36 22 25 36 26 31 21 17 39 23 36 47 49 17 17 18 ...

Page 36: ...ge 24 Spotter Seat 25 Cup Holders 26 Port Starboard Console Storage Compartments 27 Glove Box 28 Radio CD Player 29 12 Volt Accessory Jack 30 Bow Storage Compartment 31 Deck Storage Compartment 32 Rear Storage Compartment 33 Jet Pump Water Intakes 34 Bow Lights 35 Removable Stern Light 36 Mooring Cleats 37 Deck 38 Fuel Tank Cap 39 Deck Drain 40 Flushing Connectors 41 Ventilation Ducts 42 Bow Stern...

Page 37: ... CAUTION Do not lubricate the DESS post WARNING Always use the safety lanyard when operating your boat to help prevent a runaway boat and re duce the risk of personal injury or death Disconnect the lanyard when stopped to help prevent ac cidental starting WARNING Should the safety lanyard cap be come loose or fail to remain on DESS post replace it immediately WARNING Directional control is reduced...

Page 38: ...delay it is neces sary to remove and reinstall the lan yard cap on the DESS post Two short beeps should sound indicating the sys tem is ready again to allow starting en gines 1 Steering Wheel The steering wheel controls the direc tion of the boat Turning the steering wheel clockwise steers the boat to the right and inversely NUMBER OF BEEPS POSSIBLE CAUSE REMEDY 2 shorts while installing safety la...

Page 39: ...ly pulled back to idle speed Shifter must be in neutral position to allow starting engines NOTE 4 short beeps will signal that shifter is not in neutral with the safety lanyard on the DESS post while press ing one of the start stop button There after 1 short beep will confirm the neu tral position while shifting TYPICAL SHIFT LEVER 1 Throttle levers must be fully pulled back idle speed to shift 2 ...

Page 40: ...hen engines are running will stop that engine 1 STOP when engine IS running WARNING Only use reverse at slow speed and for the shortest time possible Always ensure the path behind is clear of objects and persons in cluding children playing in shal low water WARNING Engine exhaust fumes contain car bon monoxide CO which can ac cumulate in and around the boat under Bimini top in cockpit etc CO can b...

Page 41: ...ve idle Bilge pump will then switch to automatic mode Automatic Bilge Pump An automatic bilge pump evacuates water from the bilge A water sensor detects the water activating the pump After the water is pumped out the pump shuts off automatically This automatic mode is working at all times with without safety lanyard on DESS post and with without engines running CAUTION Bear in mind that when the m...

Page 42: ...AL PROCEDURE sec tion 11 Fuel Gauge Fuel Gauge Located in dashboard this gauge con tinuously indicates the amount of fuel in fuel tank when engines are running The gauge is illuminated whenever the navigation lights are used The fuel level can also be verified with out having engines running With the safety lanyard removed from the DESS post push either start stop button the gauge will be activate...

Page 43: ...to nearest authorized Sea Doo sport boat dealer for servicing Engine Temperature Light CAUTION If the temperature indi cator light comes on stop engine s as soon as possible Turn off engine as soon as possible Check oil level s and refill Check coolant levels Refer to LIQ UIDS If engine s still overheats con tinue the following procedure Perform JET PUMP WATER INTAKE AND IMPELLER CLEANING proce du...

Page 44: ...nning of this section for grab handle locations 17 Rear Grab Handle s Provide a handhold for boarding when needed CAUTION Never use the grab han dle to tow anything or to lift the boat 18 Ladder Located under the swim platform the ladder conveniently helps in reboard ing the boat Pull latch to release the ladder TYPICAL 1 Latch Slideladdertowardrear thenpushdown TYPICAL LADDER LOWERED To store lad...

Page 45: ...alcoholic beverages 25 Port Starboard Console Storage Compartments Convenient watertight lockable stor age compartments the starboard side is equipped with a removable basket for an onboard cooler Push the latch button inward to unlock storage compartment cover Lift cover until stopped by the retaining device The cover will hold in this position on calm water WARNING Engines must be off when using...

Page 46: ...x by pushing in the release lock button and pulling cover into the open position 27 Radio CD Player RADIO CD PLAYER Refer to manufacturer s guide for com plete explanation of features and con trols CAUTION Using the radio CD play er for a prolonged time without en gines running may discharge the battery 28 12 Volt Accessory Jack A 12 Volt jack is located on the port console to power temporary acce...

Page 47: ...the side of the spring to release it and lower the cover Always close deck storage compart ment cover before getting underway TYPICAL 1 Gently push here to release the spring 31 Rear Storage Compartment Convenient rear storage location for carrying large personal articles Ideal location for spare Personal Flotation Device PFD towels lunch etc The rear storage compartment latch is located in the pa...

Page 48: ...t in a rearward movement until opposite holders re lease When reinstalling storage tray proper ly locate it just below holders gently lower tray then push it downward to lock TYPICAL 1 Rear storage compartment tray 2 Tray under holders Firmly close storage compartment cov er to relatch CAUTION Always ensure rear stor age compartment lid is closed and securely fastened before trailering 1 F13L1XY F...

Page 49: ...ector cap Insert post in connector hole En sure to align hole keyway with post screw head Firmly push downward to engage terminals Push lock ring downward Turn until locked It may be necessary to slightly turn it to allow its insertion in the hole Check light operation See LIGHT SWITCH as mentioned earlier in this section TYPICAL 1 Lift 2 Align screw in groove 3 Push downward 4 Turn to lock CAUTIO...

Page 50: ...39 Flushing Connectors Refer to POST OPERATION CARE sec tion for proper use NOTE Each engine is provided with a flushing connector located on the jet pump support Port connector is for port engine and starboard connector is for starboard engine 1 Flushing connectors WARNING Always stop the engines before re fueling Fuel is flammable and ex plosive under certain conditions Always work in a well ven...

Page 51: ...s When selecting the neutral or reverse position with the shift lever the re verse gates move up or down obtain ing the desired position 44 Scupper Valve Location where water drains out from the deck Keep clean to avoid clogging TYPICAL 1 Scupper valve 45 Fuel Tank Vent The fuel tank vent is located in the fuel tank cap and allows fuel vapors and pressure to escape from fuel tank WARNING Never use...

Page 52: ...e ex haust fumes from the boat engine is the highest Carbon monoxide poisoning can occur and result in mental disorientation dizziness drowsiness and loss of conscious ness The combination of carbon monoxide exposure and non use of a life jacket PDF make this new water recreation activity an incred ibly dangerous and potentially deadly sport F13L1JY 1 WARNING When pulling a tube skier or wake boar...

Page 53: ... 1 Set screw 2 Lock button 3 Socket plug 4 Slide lock button 2 in this direction Save socket plugs for later use With one person holding tower at cen ter install port or starboard upright into socket Place upright in position and screw knobs into upright and tighten as shown TYPICAL 1 Port upright with knobs installed WARNING Only use ballast bag for skiing wakeboarding purposes Ballast bag must a...

Page 54: ...wrap port and starboard up rights and store in deck storage com partment Removal NOTE Removal of the tower will re quire 4 people Remove set screws from socket loca tions Push lock button away from each con nector and lift from socket Carefully manuever tower away from boat and place on a level surface Install plugs in sockets Reinsert set screws Installation from off boat NOTE Installation of tow...

Page 55: ... fully into sock ets until locking mechanism engages TYPICAL 1 Mounting block in socket port rear shown 2 Apply Loctite to threads of this bolt NOTE Apply Loctite 243 to threads of rear shoulder bolt P N 293 800 059 Reinstall set screws previously re moved to complete tower installation SPEEDSTER 200 TOWER INSTALLED Tower removal is reverse of installa tion To clean tower use mineral spirits and a...

Page 56: ...ose to battery and al lows a complete power cut out of the electrical system When in OFF position ALL electrical equipment and electronics will be OFF except bilge pump The bilge pump will operate automatically with the bat tery switch on the OFF position Switch must be in the ON position to allow the use of electrical components and to start the engines CAUTION Stop engines before switching to th...

Page 57: ...mber for optimum perfor mance As a minimum regular unleaded gaso line with the following minimum oc tane number may be used WARNING Follow these safe boating fueling instructions explicitly WARNING Always stop the engines before refueling Fuel is flammable and explosive under certain condi tions Always work in a well venti lated area Do not smoke or allow open flames or sparks in the vicin ity Fue...

Page 58: ...upercharged Engines Use Bombardier 4 stroke oil SAE 10W 40 P N 219 700 346 or an equivalent approved by BRP The same oil lubri cates both the engine and the super charger clutch Bombardier 4 stroke oil SAE 10W 40 P N 219 700 346 has been thoroughly tested to be free of any additives that could impair the functionality of the supercharger clutch CAUTION Do not add any additives to the recommended o...

Page 59: ... 3 Warm up engines then let idle for 30 seconds before stopping 4 Stop engines 5 Wait at least 30 seconds then pull each dipstick out and wipe clean CAUTION Never run engines longer than 5 minutes Drive line seals have no cooling when boat is out of water 6 Reinstall each dipstick push in completely 7 Remove each dipstick and read oil levels It should be between marks 1 Full 2 Add 3 Operating rang...

Page 60: ...level surface liquid should be between MIN and MAX level marks of coolant reservoir when each engine is cold 1 Level between marks when engine is cold NOTE The boat is considered level when it is in water When boat is on a trailer block the wheels and raise the bow slightly with the trailer jack if so equipped until the bumper rail is level Add coolant to have the level between marks as required U...

Page 61: ...eleration and speed variations contribute to a good break in CAUTION Continued wide open throttle runs and prolonged cruising without speed variations should be avoided This can cause engine dam age during the break in period NOTE Never add oil in fuel tank 10 Hour Inspection It is highly recommended that after the first 10 hours of operation the boat be checked by an authorized Sea Doo sport boat...

Page 62: ...quired Adjust shifter cable if required Ensure that throttle levers keep the selected position Adjust lever tension as necessary Inspect condition of hoses and clamps Verify operation of bilge pump and bilge blower Verify operation of DESS system and start stop buttons Test monitoring beeper Inspect electrical connections starter battery etc Inspect lighting system Torque jet pump retaining nuts I...

Page 63: ...hecked and operate proper ly ITEM OPERATION Hull Inspect for damage Jet pump water intakes Inspect clean Bilge Drain Ensure plug is secured Battery Inspect tightness of cables and retaining straps and verify charge Main battery cut off switch Ensure it is in the ON position Navigation lights Check operation Fuel tank engine oil P S Refill Engine compartment Verify fuel exhaust components Fire exti...

Page 64: ...secured Steering System Have another person help check steer ing operation for free movement When the steering is centered the jet pump nozzles should be in the straight ahead position Ensure the jet pump nozzles pivot easily while steering is turned Throttle System Check throttle levers for free and smooth operation WARNING Make sure drain plug is properly secured before launching the boat in wat...

Page 65: ...does not stay in the up position when the shifter is at FORWARD do not oper ate the boat further see an autho rized Sea Doo sport boat dealer Inlet Clearance System See SPECIAL PROCEDURES section Safety Lanyard and Engine Start Stop Buttons Ensure switches operate properly Start and stop each engine using each switch individually Storage Compartment Covers Ensure they are closed and latched WARNIN...

Page 66: ...emove bilge plug to drain bilge when boat is on trailer Trailering Refer to the trailer instructions for proper capacity operation mainte nance accessories and warranty Check the regulations in your area con cerning towing a trailer especially the following rules brake system tow vehicle weight mirrors NOTE An optional brake system is available for your trailer contact Karavan Trailers www karavan...

Page 67: ...is at the minimum thrust for most conditions Neutral and reverse are achieved by means of gates which are installed on the jet pump venturi housings These gates direct the water flow to obtain the de sired direction TYPICAL Steering Turning the steering pivots the jet pump nozzles which control the boat direc tion Turning the steering clockwise will turn the boat to the right and inversely TYPICAL...

Page 68: ...move the oth er foot inside the boat Push the boat away from the dock TYPICAL CAUTION Although the boat re quires only 30 cm 1 ft of water to float the engines should be started with at least 90 cm 3 ft of water be low the hull If the depth of the water is less than 90 cm 3 ft debris can be drawn from the bottom and dam age the propulsion system TYPICAL A 90 cm 3 ft Boarding from the Water Swim to...

Page 69: ...gines WARNING Engines must not be running while boarding Never use propulsion components as a supporting point to board the boat WARNING Do not start engines until all pas sengers are properly seated F04L08Y F04L09Y F04L0AY WARNING Engine exhaust fumes contain car bon monoxide CO which can ac cumulate in and around the boat under the Bimini top in cockpit etc CO can be harmful or fatal if inhaled ...

Page 70: ... with the stopping distance under different conditions Reducethrottlespeedtoidle Shifttoneu tral reverse or forward as required when approaching a dock then shut off the en gines just before coming alongside Beaching CAUTION It is not recommended to run the boat onto the beach Slowly approach the beach and shut off the engines using the safety lanyard when water depth is 90 cm 3 ft under the hull ...

Page 71: ...e safety lanyard or press the engine start stop buttons Always remove safety lanyard from the DESS post WARNING If engines are shut off directional control is not available Never leave the safety lanyard connect ed on the DESS post when boat is not in operation to avoid unautho rized use by children ...

Page 72: ...ng General Flushing the exhaust cooling systems with fresh water is essential to neutral ize corroding effects of salt or other chemical products present in water It will help to remove sand salt shells or other particles in water jackets and or hoses Flushing should be performed when the boat is not expected to be used further the same day or when the boat is stored for any extended time Proceed ...

Page 73: ...cooling when the boat is out of water Close the water tap then stop the en gine CAUTION Always close the water tap before stopping the engine Leave all compartments open to air dry Anticorrosion Treatment To prevent corrosion spray a corrosion inhibitor salt water resistant such as BOMBARDIER LUBE lubricant or equiv alent over metallic components in en gine compartment NOTE Engine fogging should b...

Page 74: ...pen and retract automatically with a 10 sec ond delay before returning to the closed or up position It may be neces sary to repeat the procedure After releasing ICS button wait about 10 more seconds before moving shifter into either forward or reverse to allow grates to return to the up posi tion completing the cycle CAUTION Operating the boat with the water intake grates in lower po sition will c...

Page 75: ...mage Fuel Flooded Engines When an engine does not start after several attempts that engine may be fuel flooded Proceed as follows Crank engine several times If it does not work Disconnect ignition coil connectors CAUTION Ensure there is no dirt in coil holes before removing the spark plugs Otherwise dirt would fall into cylinder and will damage the internal components Remove ignition coils Remove ...

Page 76: ...t the exhaust outlet CAUTION Failure to do this may re sult in damage to the engines If your Sea Doo sport boat must be towed in water and you do not have hose pinchers be sure to stay well below the maximum towing speed of 24 km h 15 MPH Snugly install the hose pinchers on the water supply hoses as shown for each engine TYPICAL 1 Hose pincher CAUTION When finished towing the boat hose pinchers mu...

Page 77: ...77 MAINTENANCE INFORMATION ...

Page 78: ...mperial systems When re placing fasteners make sure to use only those recommended by BRP If required contact your authorized Sea Doo sport boat dealer for further servicing information Operate your boat prudently and have fun Don t forget that all per sons must assist other boaters in an emergency Engine Emissions Information Manufacturer s Responsibility Beginning with 1999 model year en gines ma...

Page 79: ...E US EPA Office of Transportation and Air Quality 6403J Certification and Compliance Division Engine Programs Group 1200 Pennsylvania Avenue NW Washington DC 20004 EPA INTERNET WEB SITE http www epa gov otaq NOTE Where applicable maintenance procedures apply for both engine sys tems Lubrication IMPORTANT DO NOT lubricate safe ty lanyard DESS post This will prevent proper electrical contact Inlet C...

Page 80: ... ECU Additional Lubrication BOMBARDIER LUBE lubricant will help to prevent corrosion and keep proper operation of moving mecha nisms Lubrication of the following items should be performed every 50 hours in fresh water use but every 10 hours in salt water use Rear Storage Compartment Cover Mechanism and Hinges TYPICAL Ski Post Lubricate ski post through all its length Pull out then push in several ...

Page 81: ... the same time CAUTION An obstructed oil filter will cause oil starvation resulting in serious engine damage Steering Jet Pump Nozzle Adjustment When the steering is aimed in straight ahead position the jet pump nozzles should be in the same direction to allow the boat to run in a straight line Refer to an authorized Sea Doo sport boat dealer if an adjustment is neces sary Reverse Gates When shift...

Page 82: ...witch in engine compart ment is in ON position Still if nothing is working check main fuses connect ed to the battery cut off switch inside gunwale NOTE There are spare fuses in rubber holders attached to the top of the fuse block and the gauge interface TYPICAL 1 Gauge interface fuses 2 Automatic bilge pump fuse If an accessory engine or gauge is not working check its fuse condition Fuses for the...

Page 83: ...n lights 6 Courtesy lights When finished ensure seal is properly placed in cover Carefully position cover on fuse block then firmly push until you hear a snap ping sound for each locking tab Charging System If the battery is regularly discharged check condition of this fuse Fuses for the charging systems are lo cated near the fuse blocks at the start er relays in the engine compartment Bilge Air B...

Page 84: ...Corrosion of metal parts especially those exposed to saltwater is com mon for boats Corrosion can be caused by stray electric currents from shorepower installations improperly grounded A C lines and circuits and poorly insulated D C powered equip ment from boats moored nearby Cor rosion is accelerated when electric current is present Sacrificial anodes are attached to cer tain parts of this boat t...

Page 85: ...ldew Occasionally wash the body with hot water and soap only use mild deter gent Remove any marine organisms from engines and or hull Apply non abrasive wax CAUTION Never clean fiberglass and plastic parts with strong detergent degreasing agent paint thinner ace tone etc Wash windscreen with Bombardier cleaner P N 293 110 001 and water For fine scratches and scuff mark re moval use a windshield po...

Page 86: ...eezing point is reached This would seriously dam age the engine Failure to replace the antifreeze for storage may allow its degradation that could result in poor cooling when engine will be used WARNING In order to avoid potential burns do not remove the radiator cap or loos en the engine drain plug if the en gine s is are still hot ...

Page 87: ...xhaust Cooling System Flushing Refer to FLUSHING under POST OPERATION CARE CAUTION Properly follow the in structions given in the flushing pro cedure Engine Internal Lubrication Open the engine compartment lid Remove storage tray NOTE Perform for each engine Remove dipstick Remove fuel rail cover Reinstall dipstick WARNING Because fuel and oil are flamma ble have an authorized Sea Doo sport boat d...

Page 88: ...t igni tion coil connectors To reinstall fuel rail cover remove dip stick push fuel rail cover downward until it snaps Reinstall dipstick NOTE It is recommended to fog the engine valves with BOMBARDIER LUBE lubricant Contact your autho rized Sea Doo sport boat dealer Battery Contact your authorized Sea Doo sport boat dealer Engine Cooling System Antifreeze of each engine should be replaced for the...

Page 89: ...ir dry Finalizing Storage Preparation Apply a non abrasive wax to body The engine storage cover should be left partially opened during storage detach the gas shocks from the cover to prevent full opening Remove stor age tray Place it on deck Using a flat screwdriver lift tab as shown below TYPICAL LIFT TAB Detach shock end Detach other side Block and leave engine cover lid open slightly This will ...

Page 90: ...rt boat dealer NOTE It is highly recommended that an authorized Sea Doo sport boat deal er perform the annual safety inspec tion and factory campaigns in addition to the preseason preparation at the same time WARNING Observe all WARNINGS and CAU TIONS mentioned throughout this guide which are pertinent to the item being checked When compo nent conditions seem less than satisfactory replace with ge...

Page 91: ... It is recommended that the assistance of an authorized dealer be periodically obtained on other components systems not covered in this guide Unless otherwise specified engine must not be running and the main battery cut off switch must be turned OFF for all maintenance procedures OPERATIONS TO BE PERFORMED BY Verify lubrication corrosion protection OPERATOR Inspect condition of safety lanyard cap...

Page 92: ... lanyard on DESS post or when pressing start stop buttons in some cases Bad connection between safety lanyard cap and DESS post Remove and reinstall the safety lanyard on the DESS post Two short beeps should be heard which indicates the system is ready again to allow engine starting Wrong safety lanyard Use the safety lanyard that has been programmedfortheboat If it does not work refer to an autho...

Page 93: ...lter clogged or water contaminated Clean check fuel tank for water Fuel flooded engine Fouled defective spark plugs Replace Engine Misfires Runs Irregularly OTHER OBSERVATION POSSIBLE CAUSE REMEDY Weak spark Fouled worn spark plugs Replace Faulty ignition component limiter Refer to an Sea Doosport boat dealer Too much oil supplied to engine Improper oil pump adjustment refer to an authorized deale...

Page 94: ...d spark plugs Engine Lacks Acceleration or Power OTHER OBSERVATION POSSIBLE CAUSE REMEDY Weak spark Refer to ENGINE MISFIRES Water in fuel or oil Siphon and replace Overheated engine s See ENGINE OVERHEATS Sport Boat can not Reach Top Speed OTHER OBSERVATION POSSIBLE CAUSE REMEDY Jet pump water intakes clogged Clean Damaged impellers Replace Refer to an authorized Sea Doo sport boat dealer Abnorma...

Page 95: ...cked charred or deteriorated exhaust hoses if found O D Inspect metal exhaust components for cracking rusting leaking or loosening Check cylinder head gasket exhaust manifold water injection elbow and the threaded adapter nipple between the manifold and the elbow D COOLING SYSTEM Flushing DAILY O Inspect hose and fastener condition D Inspect clean exhaust drain tube D Check coolant levels DAILY Re...

Page 96: ...tions ignition system electrical box es starting system etc D Verify Digitally Encoded Security System DESS D Verify monitoring beeper D Verify battery cable tightness and hold down condition D Charge battery D Inspect sacrificial anodes O STEERING SYSTEM Inspect and adjust cable D PROPULSION SYSTEM Inspect drive shaft floating seal condition D Adjust shifter system cable D Inspect jet pump reserv...

Page 97: ... cm 91 2 in3 Rev limiter setting 7650 RPM COOLING Type Liquid cooled Closed loop for engine see also EXHAUST SYSTEM Coolant Ethylene glycol 50 50 antifreeze water coolant containing corrosion inhibitors for internal combustion aluminum engines ELECTRICAL Magneto generator output 360 W 6000 RPM Ignition system type DI Digital Induction Ignition timing Not adjustable Spark plug Make and type NGK DCP...

Page 98: ...Outside North America 95 RON PROPULSION Propulsion system Bombardier Formula Pump Number of jet pumps 2 Jet pump type Axial flow single stage Greased bearings Transmission Direct drive Impeller shaft reservoir grease type Sea Doo grease P N 293 550 032 Pivoting angle of direction nozzle 26 Minimum required water level for jet pump s 90 cm 3 ft DIMENSIONS Overall length 6 02 m 19 ft 9 in Overall le...

Page 99: ...products previously manufactured Recommended Exide R 24 130 12 V 25 A h 130 minutes reserve or R 24 160 160 minutes or equivalent Battery posts On top Round taper type CAPACITIES SPEEDSTER 200 SPEEDSTER 200 BV Fuel tank 151 L 40 U S gal Impeller shaft reservoir Capacity 110 mL 3 7 U S oz Grease level Fill cone Oil capacity per engine 3 L 3 2 U S quart oil change w filter 4 5 L 4 8 U S quarts total...

Page 100: ...kilopascal newton meter kilometer per hour knot SYMBOL m kg N L C kPa N m km h kn PREFIXES PREFIX kilo centi milli micro SYMBOL k c m µ MEANING one thousand one hundredth of one thousandth of one millionth of VALUE 1000 0 01 0 001 0 000001 CONVERSION FACTORS TO CONVERT in in in in ft oz lb lbf lbf in lbf ft lbf ft PSI imp oz imp oz imp gal imp gal U S oz U S gal knot MPH Fahrenheit Celsius hp TO m...

Page 101: ...101 WARRANTY INFORMATION ...

Page 102: ...berglass structure is covered for TWELVE 12 CONSECUTIVE MONTHS A sport boat is used commercially when it is used in connection with generating income or any work or employment during any part of the warranty period A sport boat is also used commercially when at any point during the warranty period it has commercial tags or is licensed for commercial use The emission related components included in ...

Page 103: ...o Dealer for warranty repairs Owner is required to sign the re pair work order prior to the start of the repair in order to validate the warranty repair All parts replaced under this warranty become the property of BRP 5 WHAT BRP WILL DO BRP s obligations under this warranty are limited to at its sole discretion repair ing or replacing parts of the sport boat found to be defective in material or w...

Page 104: ...s entirety and rendered null and void where The sport boat has been altered or modified in such a way so as to adversely affect its operation performance or durability or has been altered or modified to change its intended use or The sport boat is or has been used for racing at any point even by a prior owner 7 LIMITATIONS OF LIABILITY ALL WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMI TAT...

Page 105: ...he new owner or b BRP or an authorized BRP Dealer receives a proof that the former owner agreed to the transfer of ownership in addition to the coordinates of the new owner 9 CONSUMER ASSISTANCE a In the event of a controversy or a dispute in connection with this limited war ranty BRP suggests that you try to resolve the issue at the dealership level We recommend discussing the issue with the auth...

Page 106: ...ercent less gas and oil than conventional carbureted two stroke engines saving money and resources Longer Emission Warranty Protects consumer for worry free operation One Star Low Emission The one star label identifies personal watercraft outboard sterndrive and inboard engines that meet the Air Resources Board s Personal Watercraft and Outboard marine engine 2001 exhaust emission standards Engine...

Page 107: ...sted below provided there has been no abuse neglect or improper maintenance of your sport boat engine Your emission control system may include parts such as the fuel injection system the ignition system and catalytic converter Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exists BRP will repair your sport boat s Rotax engine at no c...

Page 108: ...Lines Fuel Injectors Water Regulator Electronic Control Module Air Compressor Fuel Pump Cylinder Head Air Injector Detonation Knock Sensor Spark Plugs Intake Manifold All emission component related gaskets Head Base Exhaust Digital Linear Actuator low idle control All Fuel System Components Throttle Position Sensor Spark Plugs Intake Manifold Air Pressure Sensor Ignition Coils Intake Manifold Air ...

Page 109: ...ed to each subsequent owner of the sport boat Owner s Warranty Responsibilities As the owner of a Sea Doo sport boat equipped with a Rotax engine s you are responsible for the performance of the required maintenance listed in your Oper ator s Guide BRP recommends that you retain all receipts covering maintenance on your Rotax engine but BRP cannot deny warranty solely for the lack of receipts or y...

Page 110: ... MONTHS A Sport Boat is used commercially when it is used in connection with generating income or any work or employment during any part of the warranty period A Sport Boat is also used commercially when at any point during the warranty period it has commercial tags or is licensed for commercial use All genuine Sport Boat accessories installed by an authorized BRP Distributor Dealer at the time of...

Page 111: ...rranty service is required outside of the country where the Sport Boat was purchased owner will bear responsibility for any additional charges due to local practices and conditions such as but not limited to freight insurance taxes license fees import duties and any and all other financial charges including those levied by governments states territories and their respective agencies BRP reserves t...

Page 112: ...RE EXCLUDED FROM COV ERAGE UNDER THIS WARRANTY INCLUDING BUT NOT LIMITED TO ex pense for gasoline expense for transporting Sport Boat to and from Distributor Dealer mechanic s travel time in and out of water charges slip or dock fees trailering or towing storage telephone cell phone fax or telegram charges rental of a like or replacement boat during warranty services or down time taxi travel lodgi...

Page 113: ... dispute in connection with this limited war ranty BRP suggests that you try to resolve the issue at the dealership level We recommend discussing the issue with the authorized distributor dealer s service manager or owner b If further assistance is required the distributor s service department should be contacted in order to resolve the matter c If the matter still remains unresolved then contact ...

Page 114: ...gactiv htm Delaware www boat ed com Florida freshwater www boat ed com Florida saltwater www boat ed com Georgia www boat ed com Hawaii www hawaii gov dlnr dbor dbor Idaho www boat ed com Illinois http dnr state il us Indiana www boat ed com Iowa www boat ed com Kansas www boat ed com Kentucky www boat ed com Louisiana www boat ed com Maine www state me us Maryland www dnr state md us boating Mass...

Page 115: ...nysparks com North Carolina www boat ed com North Dakota http www state nd us gnf boating Ohio www boat ed com Oklahoma www boat ed com Oregon www boat ed com Pennsylvania www boat ed com Rhode Island www boat ed com South Carolina www boat ed com South Dakota www state sd us gfp divisionwildlife boating index htm Tennessee www boat ed com Texas www boat ed com Utah www boat ed com Vermont www boa...

Page 116: ...lership To find the nearest authorized Sea Doo sport boat dealer dial 1 800 882 2900 NOTE If outside Canada and USA consult the local distributor USA Except Puerto Rico BRP US INC 7575 Bombardier Court P O Box 8035 WAUSAU WI 54401 Phone 715 848 4957 Fax 715 847 6879 http www brp com CANADA Alberta British Columbia Manitoba North West Territories Ontario Quebec Saskatchewan Yukon New Brunswick Nova...

Page 117: ...ddress 2 rue du Nouveau Bercy 94220 Charenton Paris France Notified body for Directive 94 25 CE International Marine Certification Institute Trèves centre rue de Trèves 45 1040 Brussels Belgium Competent body for Directive 89 336 CEE UTAC Autodrome de Linas Montlhéry B P 212 91311 Montlhéry cedex France Type of equipment Sport boats inshore category C Model names and numbers ______________________...

Page 118: ...336 CEE of the council relating to electromagnetic compatibility Internal production control plus control carried out on the responsability of a competent body Competent body UTAC Autodrome de Linas Montlhéry B P 212 91311 Montlhéry cedex France Directive 94 25 EC of the European Parliament and of the council relating to recreational craft Internal production control plus control carried out on th...

Page 119: ... _ _ _ _ _ _ _ _ _ _ _ _ Cut here Name Address Receipt Name Address Owner of Sport Boat model No HIN to be completed by customer or selling dealer _____________________________________________ This warranty begins date The dealer named on this document has instructed me on the operation maintenance safety features and warranty policy all of which I understand and agree to be bound with I am also s...

Page 120: ...vices and offers please let us know by writing to the address below Also note that from time to time carefully selected and trustworthy organizations may be permitted to use the coordinates of our clients to promote quality prod ucts and services If you prefer not to have your name and address released please let us know by writing to the address below Bombardier Recreational Products Inc Warranty...

Page 121: ...________________________ NO STREET APT ________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE NEW ADDRESS ______________________________________________ NAME ________________________________________________________________ NO STREET APT ________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE STOLEN UNITS In ...

Page 122: ...afety even after expiration of the original warranty since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary NOTE This card is strictly for change of address only CHANGE OF ADDRESS AFFIX PROPER POSTAGE BOMBARDIER RECREATIONAL PRODUCTS INC WARRANTY DEPARTMENT 75 J A BOMBARDIER ST SHERBROOKE QUEBEC CANADA J1L 1W3 ...

Page 123: ..._________________________________ NO STREET APT ________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE NEW ADDRESS ______________________________________________ NAME ________________________________________________________________ NO STREET APT ________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE STOLEN ...

Page 124: ...afety even after expiration of the original warranty since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary NOTE This card is strictly for change of address only CHANGE OF ADDRESS AFFIX PROPER POSTAGE BOMBARDIER RECREATIONAL PRODUCTS INC WARRANTY DEPARTMENT 75 J A BOMBARDIER ST SHERBROOKE QUEBEC CANADA J1L 1W3 ...

Page 125: ...________________________ NO STREET APT ________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE NEW ADDRESS ______________________________________________ NAME ________________________________________________________________ NO STREET APT ________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE STOLEN UNITS In ...

Page 126: ...afety even after expiration of the original warranty since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary NOTE This card is strictly for change of address only CHANGE OF ADDRESS AFFIX PROPER POSTAGE BOMBARDIER RECREATIONAL PRODUCTS INC WARRANTY DEPARTMENT 75 J A BOMBARDIER ST SHERBROOKE QUEBEC CANADA J1L 1W3 ...

Page 127: ..._________________________________ NO STREET APT ________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE NEW ADDRESS ______________________________________________ NAME ________________________________________________________________ NO STREET APT ________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE STOLEN ...

Page 128: ...afety even after expiration of the original warranty since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary NOTE This card is strictly for change of address only CHANGE OF ADDRESS AFFIX PROPER POSTAGE BOMBARDIER RECREATIONAL PRODUCTS INC WARRANTY DEPARTMENT 75 J A BOMBARDIER ST SHERBROOKE QUEBEC CANADA J1L 1W3 ...

Page 129: ...h BRP BOAT MODEL No HULL IDENTIFICATION NUMBER H I N MERCURY OR ROTAX ENGINE IDENTIFICATION NUMBER E I N Owner Purchase Date YEAR MONTH DAY Warranty Expiry Date YEAR MONTH DAY To be completed by the dealer at the time of the sale DEALER IMPRINT AREA NAME No STREET APT CITY STATE PROVINCE ZIP POSTAL CODE ...

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