10
INTRODUCTION/
PERIODIC MAINTENANCE/LUBRICATION INTERVALS
INSP
ADJ
EB300000
PERIODIC INSPECTIONS AND ADJUSTMENTS
INTRODUCTION
This chapter includes all information necessary to perform recommended inspections and
adjustments. These preventive maintenance procedures, if followed, will ensure more reliable vehicle
operation and a longer service life. The need for costly overhaul work will be greatly reduced. This
information applies to vehicles already in service as well as to new vehicles that are being prepared for
sale. All service technicians should be familiar with this entire chapter.
PERIODIC MAINTENANCE/LUBRICATION INTERVALS
EVERY
No.
ITEM
CHECKS AND MAINTENANCE JOBS
Intial
(1,000 km)
6,000 km
or
6 months
(Whichever
comes first)
12,000 km
or
12 months
(Whichever
comes first)
1
*
Fuel line
Check fuel hoses and vacuum hose for cracks or damage.
Replace if necessary.
√
√
2
Spark plug
Check condition.
Clean, regap or replace if necessary.
√
√
√
3
*
Valves
Check valve clearance.
Adjust if necessary
√
4
Air filter
Clean or replace if necessary.
√
√
5
V-belt case air filter
Clean or replace if necessary.
√
√
6
*
Front brake
Check operation, fluid level and vehicle for fluid leakage.
(See NOTE)
Correct accordingly.
Replace brake pads if necessary
√
√
√
7
*
Rear brake
Check operation, fluid level and vehicle for fluid leakage.
(See NOTE)
Correct accordingly.
Replace brake pads if necessary.
√
√
√
8
*
Wheels
Check balance, runout and for damage.
Rebalance or replace if necessary.
√
√
9
*
Tires
Check tread depth and for damage.
Replace if necessary.
Check air pressure.
Correct if necessary.
√
√
10
*
Wheel bearings
Check bearing for looseness damage.
Replace if necessary.
√
√
11
*
Steering bearings
Check bearing play and steering for roughness.
Correct accordingly.
Lubricate with lithium soap base grease every 24,000 km or
24 months (whichever comes first).
√
√
12
*
Chassis fasteners
Make sure that all nuts, bolts and screws are properly tightened.
Tighten if necessary.
√
√
√
13
Sidestand / centerstand
Check operation.
Lubricate and repair if necessary.
√
√
√
14
*
Sidestand switch
Check operation.
Replace if necessary.
√
√
√
15
*
Front fork
Check operation and for oil leakage.
Correct accordingly
√
√
16
*
Rear shock absorber
assemblies
Check operation and shock absorbers for oil leakage.
Replace shock absorber assembly if necessary.
√
√
17
*
Carburetor
Check engine idling speed and starter operation.
Adjust if necessary.
√
√
√
18
Engine oil
Check oil level and vehicle for oil leakage.
Correct if necessary.
Change. (Warm engine before draining)
√
Replace every 3,000 km
19
*
Engine oil strainer
Clean or replace if necessary.
√
Clean or replace every
3,000 km
20
*
Cooling system
Check coolant level and vehicle for coolant leakage.
Correct if necessary.
Change coolant every 24,000 km or 24 months
(whichever comes first).
√
√
