Pagsta BOBBER User Manual Download

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PAGSTA MOTORCYCLES -

320CC -

CRUI

SER

/ CHOPP

/ BOBB

PAGSTA LLC

Las Vegas, NV 89128

www.pagstamotors.com

855.572.4782

BOBBER

Please note that the images in the manual show the "Chopper" version.

The controls and maintenance for the 320cc series are virtually the same.

Summary of Contents for BOBBER

Page 1: ...ISER CHOPPER BOBBER PAGSTA LLC Las Vegas NV 89128 www pagstamotors com 855 572 4782 BOBBER Please note that the images in the manual show the Chopper version The controls and maintenance for the 320cc series are virtually the same ...

Page 2: ...iding This motorcycle has a total displacement of 320cm cc You must hold a corresponding motorcycle driver s license in order to drive on public roads The vehicle is designed to carry a maximum of two people including the rider Note that you cannot carry a passenger for the first 12 months after obtaining your motorcycle license in most areas ...

Page 3: ...ir Filter ClutchAdjustment Drive Chain Check Adjustment and Lubrication Front wheel hydraulic left right disc brake Wheel Hydraulic left right disc brake Front Wheel Disassembly and Replacement Rear Wheel Disassembly and Replacement Battery Maintenance Cooling system Fuse replacement Cleaning Storage guide Maintenance Schedule Maintenance Schedule Maintenance Schedule Motorcycle Specifications Mot...

Page 4: ... happy to provide you with instruction guidence and after sales service The data instructions specifications and pictures demonstrated in the manual are based on the latest design information available at the time of approval for printing Our company reserves the right to make changes at any time without notice of changed parameters and other information Please visit our website or check with your...

Page 5: ...ements of Operation and Maintenance Schedule in this Manual Failure to follow the Maintenance Schedule may result in voiding of warranty Please keep all your maintenance receipts Since accidents can happen to anyone all motorcyclists regardless of age and experience should consider taking a motorcycle safety course or training course even if it s not required by the state in which they live These ...

Page 6: ...ine at extremely high RPM with clutch disengaged or transmission in neutral Running an engine at high RPM can result in engine damage Do not exceed the maximum safe RPM specified below under any conditions Exceeding the maximum safe engine RPM can result in equipment damage When riding on wet roads brake efficiency and traction are greatly reduced Failure to use care when braking accelerating or t...

Page 7: ...tection to make the ride more comfortable and reduce the risk of injury Thick protective gloves shoes and clothing can protect you from the elements and might be the only thing between you and the pavement in a motorcycle crash Never ride without a certified helmet and eye protection Look for the U S Department of Transportation label 4 Get the training you need Read this owner s manual cover to c...

Page 8: ...al attention must be taken to ensure that the passengers movements do not effect the driver Your PAGSTA motorcycle can provide many years of service and pleasure if you take responsibility for your own safety and understand the challenges you can meet while riding There is much that you can do to protect yourself when you ride You ll find many helpful recommendations throughout this manual The fol...

Page 9: ...s or dashboard otherwise it canadversely affect stability and handling NEVER exceed the maximum weight limit of 350lbs ACCESSORIES Accessories produced by our company have undergone special design and testing to ensure safety of the rider They are optional for users Users will take responsibility for their selection installation and use of accessories not produced by our company Please obey safe r...

Page 10: ...dimmer switch turnsignal switch 4 Left fuel cap fake 5 Front brake lever 6 Throttle grip 7 Right handlebar control starter button headlight switch engine cut off 8 Instrument panel 9 Right fuel cap true 10 Ignition switch 11 Fuel tank dashboard 11 Please note Your specific model may have some design differences ...

Page 11: ...eft footpeg 9 Engine 10 Engine serial number 11 Kick stand 12 Left exhaust 13 Passenger footpeg 14 Rear left turn signal light 15 Taillight plate light Note Motorcycle will not start with kick stand 11 in down position 1Ù 5Ý 6 7 4Ü 3Û 2Ú 8à á9â 10 11 12 13 14 8 15 Please note Your specific model may have some slight design differences ...

Page 12: ...diator 10 Radiator 11 Throttle valve assembly 12 Battery 13 Right exhaust 14 Rear brake Disc 15 Rear brake Pump 16 Rear wheel 17 Rear right turn signal light 18 Back seat rest 19 Seat 20 Fuel tank 21 Dashboard 22 Ignition 1Ù 2Ú 9 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Please note Your specific model may have some slight design differences ...

Page 13: ...t the key and turn it counterclockwise the lock is off the circuit is still cut off after the lock is moved on the key can be removed C At this time move the ignition lock counterclockwise or clockwise to the internal gear position the circuit is closed the neutral gear indicator is on the odometer is on the engine can start remark move the lock counterclockwise the circuit is closed but the front...

Page 14: ...lockwise to lock while pushing in and then remove the key Caution Always lock the steering when the motorcycle is parked LEFT HANDLEBAR CONTROLS 1 Horn button 2 Turn signal switch 3 Passing switch 4 Headlight dimmer switch Horn Button Press the horn button to sound the horn if necessary Headlight Dimmer Switch select D for low beam and D blue for high beam ...

Page 15: ...f The switch will automatically return to mid position 3 Passing Switch Note The passing switch is onthe left handlebar Select for low beam and press the passing switch and then both lowbeam and highbeam lights will turn on Release the switch and only low beam light is on While overtaking another vehicle at night use the passing switch instead of constantly turning on and off the 4 headlight dimme...

Page 16: ...turnit 90 degrees counterclockwise remove the key and close the lock cover move the ignition switch 30 degrees counterclockwise to the internal gear position 3 Turn the engine cut off switch to and pressthe electric starterbutton atthe same time slightly opening the throttle and the engine will start Emergency Engine Cut off Switch Engine Cut off is on the right handlebarcontrols In this position ...

Page 17: ...g adjustments There are 2 Rear shock absorbers located under themiddle of theframe The rearshocks have four adjusting positions for different road and driving conditions By adjusting the spring force the riders comfort is affected Ride height is affected by adjusting the bolt length ...

Page 18: ...ing fuel should be filtered through the filter at the mouth of the tank How to Open the Fuel Cap The right cap is the actual fuel cap turn it 90 degree counter clockwise and open it To closed the cap push the cap down and turn it clockwise CAUTION Actual fuel cap Decorative fuel cap Fuel tank capacityis 3 7 gallons We recommend you to use unleaded 87 Octane fuel or higher 91 Octane or better for b...

Page 19: ...heric temperature in yourriding area as shown at right Your first oil change should be performed at 500 miles and every 3 000 miles thereafter Proper air pressurewill provide themaximum stability riding comfortand tire life KENDA 80 90 21 KENDA 160 80 16 Front 32psi Rear 32psi Load Driver only Driver and apassenger Front 32si Rear 32psi ENGINE OIL TUBELESS TIRES WARNING DO NOT USE SYNTHETIC ENGINE...

Page 20: ...nflation may result in the tire slipping on or coming off the rim and causing an accident NOTE Tire pressure should bechecked before youride while thetires are cold Check tires for cuts embedded nails or other sharp objects Check tires for dents or deformation If there is any damage see your authorized PAGSTA dealer for repair or replacement Replace tires before tread depth at the center of the ti...

Page 21: ...g in all steering positions 5 Lights and signals Check that the headlight taillight turn signals and horn function properly 6 Chain Check that the chain is properly adjusted and is lubricated properly If it is severely worn or damaged it shouldbe changed 7 Steering Move the handles bars from side to side and check for binding or stiffness OPERATION PRE RIDE INSPECTION NEVER run the engine in an en...

Page 22: ...olding clutch lever in press starter button Do not hold starter button longer than 3 5 seconds at a time Release starter button immediately after engine starts If motorcycle does not start after 3 consecutive tries turn ignition switch off and allow bike to sit for at least for 1 3 minutes Review starting procedure before trying to restart motorcycle If motorcycle still does not start call your lo...

Page 23: ...rt after three consecutive attempts otherwise the battery may be damaged or drained Preparing to ride Insert the ignition key and turn it clockwise 90 degrees to unlock the lock and turn the ignition switch left right Turn the fuel switch handleto andturn engine cut off switch to Shift the gear to the neutral position with neutral gear indicator on green or shift to any gear grasp the clutch lever...

Page 24: ...al rule shift while moving in a straight line Close the throttle and pull the clutch lever in completely before shifting Improper shifting may damage the engine transmission and drive train Learn to recognize the engagement point as you release the clutch lever It is at this point the transmission of power to the rear wheel resumes Upshift to a higher gear or reduce throttle before engine rpm spee...

Page 25: ...ng brakes may cause the front or rear wheel to lock immediately resulting in loss of control of the motorcycle and could possible cause and accident When approaching a corner or turn close the throttle fully and slow the motorcycle down by applying both front and rear brakes at the same time otherwise it may cause loss of control When riding on wet or loose surfaces maneuver steadily Immediately s...

Page 26: ...vel ground removethe dipstick wipe it clean and reinsert the dipstick withoutscrewing it in Removethe dipstick tocheck the oillevel If required addthe oil certifiedto meet requirements for serviceSAE10W 40 API SG up to theupper level mark Do not overfill Reinstall the dipstick Check for oilleaks CAUTION Running the enginewith insufficient oil can cause serious enginedamage Checking and changing of...

Page 27: ...ontainer under theengine Unscrew the drainscrew to drain theoil completely and thentighten the drainscrew Add 1 9L of new oil If you goto a PAGSTAservice dealer you can ask the servicemen to openthe right crank case and removethe oil filterscreen for cleaning NOTE When riding on dusty areas you should change the engine oil andclean the oilfilter more frequently ...

Page 28: ...en riding usuallyat low speedor low temperature in winter you arerecommended to select CR5HSAspark plug ofwhich the center electrodeis black plugof which centerelectrode is black 2 When riding usuallyat high speedor under high temperature in summer you arerecommended to select CR7HSA spark plug ofwhich center electrodeis gray 3 Youare recommended toselect CR7HSA furnished in the factory under norm...

Page 29: ...tive cover remove the screw disassemble the air filter cover and take off the air filter parts and then assemble the new filter parts Please use the new filter or the high quality air filter of the same model according to the user s Manual otherwise the engine may be damaged AIR CLEANER REPLACEMENT Û Air filter parts Ù Air filter cover Ú Screw ...

Page 30: ... unscrew the lock nut positioning the clutch cable on the locator of the crankcase and adjust it Turn the lever as A shows to decrease free play Turn as B shows to increase The same for the adaptor on the left clutch lever CLUTCH ADJUSTMENT A B 1 Ù Locator 2Ú Lock nut 3Û Adjuster 3 Adjuster ...

Page 31: ... the location of the tension wheel You should change the tension wheel if it was damaged DRIVING CHAIN CHECK ADJUSTMENT AND LUBRICATION Driving Chain Lubrication Ù Ú Û Remove a chain lock clip with pliers carefully and disassemble the chain Clean the chain with detergent solvent and then dry it Check for wear and damage of every part of the chain If necessary replace it Lubricate the chainwith an ...

Page 32: ... AND RIGHT DISC BRAKE WARING Brake fluid can be dangerous If it getsinyourmouth force to spit it out If eyes or skin are contacted clean with plenty of water and see a doctor 1 Never use the fluid that has been used or that in an open container Never use left over fluid or that has been stored for a long period of time as the fluid may have absorbed water from the air 2 Brake fluid is strongly cor...

Page 33: ...ycle brake disc is 3 5mm which is marked on the brake disc Do not ride your motorcycle after you have just replaced the disc with a new one Grasp and release the front brake lever several times until the brake disc fits the brake calipers well thus returning the front brake lever to normal free play Brake System Pre ride inspection must be performed every day on the following item a Check the flui...

Page 34: ...ance REAR DISC BRAKE 1 Never use the fluid that has been used or that in an open container Never use left over fluid or that has been stored for a long period of time as the fluid may have absorbed water from the air 2 Brake fluid is strongly corrosive Never allow the fluid to spatter on painted or plastic surfaces Brake Pedal Brake Fluid WARING Brake fluid can be dangerous If it getsinyourmouth f...

Page 35: ...r cracks C Check wear of the brake disc D Ensure the brake lever has the correct amout of free play and functions properly wear mark brake disc brake calipers WARNING Do not ride your motorcycle after you have just replaced the disc with a new one Grasp and release the front brake lever several times until the brake disc fits the brake calipers well thus returning the front brake lever to normal f...

Page 36: ...le and take off the front wheel including brake disc To replace the front wheel or brake disc unscrew the brake disc lock bolt and take off brake disc replace in reverseorder Axle nut Lock bolt Front wheel axle Brake disc Brake disc lock bolt Speedometer cable FRONT WHEELDISASSEMBLYAND REPLACEMENT ...

Page 37: ... rear wheel forward and remove the driving chain from the drive gear and remove the rear wheel Rear brake disc adjusting nut Rear axle nut Rear wheel axle Front rear wheel axle nut torque is 40 50Nm Apply the brakes several times after adjusting the rear brake chain and installing the front and rear wheels Then release both front and rear brakes to check that the wheels rotate properly REAR WHEELD...

Page 38: ...ator out ofthe motorcycle remove its capand add distilledwater carefully upto the upperlevel 1 When checkingelectrolyte or addingdistilled water make sure thatthe air tube is well connected with the air outlet of the battery if your battery is not sealed 2 Use only distilled water Tap water will shorten the service life of the battery 3 Remove the battery from the motorcycle to prevent its dischar...

Page 39: ... kick stand Drain the current fluid 2 Unscrew the radiator cap and pour the coolant into the radiator until it is filled 3 Screw the cap on the radiator tightly 4 Start the motorcycle When the temperature of the coolant reaches about 180 degrees stop the engine for 5 minutes then open the radiator to pour more coolant until it is filled Screw the cap tightly Pour the coolant in this way three time...

Page 40: ... that the engine needs cool down otherwise the life of the engine will be affected because of overheating The position of sensor is as indicated in picture 4 on the previous page caution Please use a 50 50 mix of Ethyl Glycol and distilled water The coolant is poisonous so handle properly and dispove of in a legal manner It is dangerous to open the cap of radiator when the engine is at high temper...

Page 41: ...lly indicatesa short circuitor an overloadin the electrical system Seeyour authorized PAGSTAdealer or service center for repair Caution Replace with the specified fuse Never use other conductive materials for replacement Turn the ignition switch off before checking or replacing fuses to prevent accidental short circuiting To replace the fusein the fusebox remove thefuse box cover Pull theold fuse ...

Page 42: ... toreduce the effects of deterioration from non useof the motorcycle In addition necessaryprecautions should bemade BEFORE storing the motorcycle 1 Clean and drythe motorcycle Wax all painted surfaces 2 Drain the fueltank Spray theinside of thetank with aerosolrust inhibiting oil 3 Remove the sparkplugs and fog the cylinder with commercial fog oil Press thestarterbuttonseveraltimesafterturningofft...

Page 43: ...eep them looking new Lubricate all moving Parts Inflate both tirestotheirrecommended pressures Che ck all bolts nuts and screws to prevent a safety hazard resulting from loosening Check both front and rear brakes Immediately adjust and replace if they are excessively worn or don t function properly Perform the pre ride inspection at each scheduled maintenance period Symbols in thetable stand foras...

Page 44: ...dometer readings repeat atthe frequency intervalestablished here Adjustment of the timing chain tension and the valve clearance should be made only byyour authorized PAGSTAdealer for warranty compliance MAINTENENCE SCHEDULE For all maintenance inquiries please contact your dealer ...

Page 45: ...42 MAINTENENCE SCHEDULE For all maintenance inquiries please contact your dealer ...

Page 46: ...drive ratio Second drive ratio Third drive ratio Fouth drive ratio Fifth drive ratio Final Fan Start Temperature Thermostat Temperature Coolant capacity Coolant type Unit mm ml g kw h rpm L Twin Cylinder 4 Stroke Overhead Cam Balanced DD262MP Engine Cooling system 320cc 354 10 2 1 1500 100 0 6 0 7 International 5 Gears 3 631 2 846 1 777 1 333 1 083 0 913 2 429 185 F 1 6 165 Ethanol Glycol 50 50 Wa...

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