2-14
TIGHTENING TORQUES
CHASSIS
△
- marked portion shall be checked for torque tightening after break-in or before each race.
Item
Thread
size
Q'ty
Tightening torque
Remarks
△
Upper bracket and outer tube
M8
4
21 Nm (2.1 m•kg, 15 ft•lb)
△
Lower bracket and outer tube
M8
4
21 Nm (2.1 m•kg, 15 ft•lb)
△
Upper bracket and steering stem
M24
1
145 Nm (14.5 m•kg, 105 ft•lb)
△
Handlebar upper holder and handlebar
lower holder
M8
4
28 Nm (2.8 m•kg, 20 ft•lb)
△
Handlebar lower holder and upper brack-
et
M10
2
34 Nm (3.4 m•kg, 24 ft•lb)
△
Steering stem and steering ring nut
M28
1
Refer to TIP.
Front fork and front fork cap bolt
M51
2
30 Nm (3.0 m•kg, 22 ft•lb)
Front fork and base valve
M30
2
55 Nm (5.5 m•kg, 40 ft•lb)
Copper
washer
Front fork cap bolt and damper rod
M12
2
29 Nm (2.9 m•kg, 21 ft•lb)
Front fork bleed screw and front fork cap
bolt
M5
2
1 Nm (0.1 m•kg, 0.7 ft•lb)
△
Front fork and front fork protector
M6
6
7 Nm (0.7 m•kg, 5.1 ft•lb)
△
Front fork protector and brake hose hold-
er
M6
2
7 Nm (0.7 m•kg, 5.1 ft•lb)
Throttle grip cap
M5
2
4 Nm (0.4 m•kg, 2.9 ft•lb)
△
Front brake master cylinder
M6
2
9 Nm (0.9 m•kg, 6.5 ft•lb)
Brake lever mounting bolt
M6
1
6 Nm (0.6 m•kg, 4.3 ft•lb)
Brake lever mounting nut
M6
1
6 Nm (0.6 m•kg, 4.3 ft•lb)
Brake lever position locknut
M6
1
5 Nm (0.5 m•kg, 3.6 ft•lb)
△
Front brake hose guide and front brake
hose guide bracket
M5
1
4 Nm (0.4 m•kg, 2.9 ft•lb)
△
Front brake hose guide and lower bracket
M6
1
4 Nm (0.4 m•kg, 2.9 ft•lb)
Clutch lever holder
M5
2
4 Nm (0.4 m•kg, 2.9 ft•lb)
Clutch lever mounting nut
M6
1
4 Nm (0.4 m•kg, 2.9 ft•lb)
Hot starter lever holder
M5
2
4 Nm (0.4 m•kg, 2.9 ft•lb)
Hot starter lever mounting nut
M5
1
2 Nm (0.2 m•kg, 1.4 ft•lb)
Front brake master cylinder cap
M4
2
2 Nm (0.2 m•kg, 1.4 ft•lb)
△
Front brake hose union bolt
M10
2
30 Nm (3.0 m•kg, 22 ft•lb)
Copper
washer
△
Front brake caliper
M8
2
23 Nm (2.3 m•kg, 17 ft•lb)
△
Front brake caliper and brake hose holder
M6
1
10 Nm (1.0 m•kg, 7.2 ft•lb)
Pad pin plug
M10
2
3 Nm (0.3 m•kg, 2.2 ft•lb)
△
Front brake caliper and pad pin
M10
1
18 Nm (1.8 m•kg, 13 ft•lb)
△
Rear brake caliper and pad pin
M10
1
18 Nm (1.8 m•kg, 13 ft•lb)
△
Brake caliper and bleed screw
M8
2
6 Nm (0.6 m•kg, 4.3 ft•lb)
△
Front wheel axle and axle nut
M16
1
90 Nm (9.0 m•kg, 65 ft•lb)
△
Front wheel axle holder
M8
4
21 Nm (2.1 m•kg, 15 ft•lb)
△
Front brake disc
M6
6
12 Nm (1.2 m•kg, 8.7 ft•lb)
△
Rear brake disc
M6
6
14 Nm (1.4 m•kg, 10 ft•lb)
Summary of Contents for 2013 WR205F
Page 4: ......
Page 12: ...1 2 LOCATION OF IMPORTANT LABELS EUROPE ...
Page 13: ...1 3 LOCATION OF IMPORTANT LABELS AUS NZ ZA ...
Page 49: ...2 18 TIGHTENING TORQUES ...
Page 90: ...3 31 ELECTRICAL Charging method using a variable voltage charger ...
Page 91: ...3 32 ELECTRICAL Charging method using a constant voltage charger ...
Page 231: ......
Page 232: ...PRINTED IN JAPAN E PRINTED ON RECYCLED PAPER ...