Yamaha 2009 XP500Y TMAX, Service Manual

Page: 71 / 386

CABLE ROUTING
2-44
1. Intake air temperature sensor coupler
2. Cylinder head breather hose
3. Fast idle plunger intake hose
4. Throttle position sensor coupler
5. Intake air pressure sensor coupler
6. Fuel tank breather hose
7. Fuel pump coupler
8. Fuel hose
9. Fuel tank overflow hose
10. Frame cross member
11. Starter motor
12. O
2
sensor coupler
13. Storage box light sub-wire harness
14. License plate light lead
15. Storage box light switch lead
16. Wire harness
17. Seat lock cable
18. Rear brake lock cable
19. O
2
sensor lead
20. Tail/brake light assembly lead
21. Tail/brake light assembly
22. Wire harness (to intake air temperature sensor)
23. Fuel injector leads
A. Make sure that there is no slack in the fuel injector
leads and wire harness (to intake air temperature
sensor) to the left of the plastic band.
B. Route the wire harness (to fuel pump) under the
fuel tank bracket, and then pass it through the hole
in the storage box.
C. Route the wire harness (to fuel pump) to the
outside of the fuel hose.
D. Pass the seat lock cable and fuel tank breather
hose between the storage box and the fuel tank.
E. Fasten the seat lock cable and fuel tank breather
hose with the holder, making sure to position the
holder 0
–
70 mm (0
–
2.8 in) from the seat lock cable
holder affixed to the frame.
F. Fasten the seat lock cable with the holder, making
sure to position the white protector on the cable to
the front of the holder.
G. Route the rear brake lock cable to the inside of the
outer V-belt case bolt.
H. Position the plastic locking tie to the front of the
holder on the rear cowling assembly, making sure
that the tie contacts the holder.
I. Fasten the seat lock cable with the portion of the
holder that has the smaller diameter.
J. Face the catch of the holder downward.
K. Point the end of the plastic locking tie outward, and
then cut off the excess end of the tie to 0
–
5 mm
(0
–
0.20 in).
L. To storage box light switch
M. Install the rubber cover over the license plate light
connector and leads, making sure to cover the
sections of the leads that are not covered by the
protective sleeves. Then, fasten the rubber cover
with the plastic band so that the band is positioned
around the center of the connector.
N. Place the rubber cover in the opening in the rear
cover bracket.
O. Push the storage box light switch coupler as far
into the rubber cover as possible.
P. Pass the wire harness (to storage box light switch)
between the rear frame and the tail/brake light
assembly.
Q. Pass the plastic band through the holes in the
rubber cover, and then fasten the storage box light
switch lead and wire harness with the band.
R. Point the end of the plastic band rearward.
S. Point the end of the plastic band forward.
T. Route the fast idle plunger intake hose around the
wire harness (to intake air temperature sensor),
fuel injector leads, and frame cross member as
shown in the illustration.