Yamaha 2009 XP500Y TMAX, Service Manual

Page: 49 / 386

TIGHTENING TORQUES
2-22
Pivot shaft M22 1 7 Nm (0.7 m·kg, 5.1 ft·lb)
Pivot shaft nut M22 1 100 Nm (10.0 m·kg, 72 ft·lb)
Swingarm bolt M10 3 40 Nm (4.0 m·kg, 29 ft·lb)
Swingarm damper nut M6 1 7 Nm (0.7 m·kg, 5.1 ft·lb)
Rear shock absorber assembly
rear nut
M12 1 53 Nm (5.3 m·kg, 38 ft·lb)
Rear shock absorber assembly
front bolt
M16 1 68 Nm (6.8 m·kg, 49 ft·lb)
Upper bracket pinch bolt M8 2 30 Nm (3.0 m·kg, 22 ft·lb)
Lower bracket pinch bolt M8 4 26 Nm (2.6 m·kg, 19 ft·lb)
Lower bracket cover bolt M6 2 7 Nm (0.7 m·kg, 5.1 ft·lb)
Horn bracket nut M8 1 16 Nm (1.6 m·kg, 11 ft·lb)
Front fork cap bolt M40 2 23 Nm (2.3 m·kg, 17 ft·lb)
Damper rod bolt M10 2 30 Nm (3.0 m·kg, 22 ft·lb)
Steering stem nut M28 1 115 Nm (11.5 m·kg, 85 ft·lb)
Lower ring nut (initial tightening
torque)
M30 1 52 Nm (5.2 m·kg, 37 ft·lb) See TIP.
Lower ring nut (final tightening
torque)
M30 1 14 Nm (1.4 m·kg, 10 ft·lb) See TIP.
Handlebar nut M10 2 40 Nm (4.0 m·kg, 29 ft·lb)
Brake hose union bolt M10 4 30 Nm (3.0 m·kg, 22 ft·lb)
Brake master cylinder holder bolt M6 4 10 Nm (1.0 m·kg, 7.2 ft·lb)
Brake lever pivot nut M6 2 6 Nm (0.6 m·kg, 4.3 ft·lb)
Grip end M16 2 26 Nm (2.6 m·kg, 19 ft·lb)
Front fender bolt M6 6 7 Nm (0.7 m·kg, 5.1 ft·lb)
Front wheel axle M18 1 72 Nm (7.2 m·kg, 52 ft·lb)
Front wheel axle pinch bolt M8 1 20 Nm (2.0 m·kg, 14 ft·lb)
Rear wheel axle nut M14 1 105 Nm (10.5 m·kg, 75 ft·lb)
Rear wheel axle pinch bolt M8 1 17 Nm (1.7 m·kg, 12 ft·lb)
Front brake caliper bolt M10 4 40 Nm (4.0 m·kg, 29 ft·lb)
Front reflector nut M6 2 7 Nm (0.7 m·kg, 5.1 ft·lb)
Front brake caliper bleed screw M8 2 5 Nm (0.5 m·kg, 3.6 ft·lb)
Rear brake caliper bolt M10 2 40 Nm (4.0 m·kg, 29 ft·lb)
Rear brake caliper retaining bolt M10 2 31 Nm (3.1 m·kg, 22 ft·lb)
Rear brake caliper rear brake
lock cable holder bolt
M8 1 22 Nm (2.2 m·kg, 16 ft·lb)
Rear brake caliper bleed screw M7 2 6 Nm (0.6 m·kg, 4.3 ft·lb)
Front brake disc bolt M6 12 18 Nm (1.8 m·kg, 13 ft·lb)
Wheel ring bolt M6 3 10 Nm (1.0 m·kg, 7.2 ft·lb)
Item
Thread
size
Q’ty Tightening torque Remarks
LT
LT
S
LT
LT