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ENGINE
3-19
be blown out, which could cause serious in-
jury. When the engine has cooled, open the
radiator cap as follows:
Place a thick rag or a towel over the radiator
cap and slowly turn the radiator cap counter-
clockwise toward the detent to allow any re-
sidual pressure to escape. When the hissing
sound has stopped, press down on the radi-
ator cap and turn it counterclockwise to re-
move it.
5. Remove:
• Coolant drain bolt “1”
(along with the gasket)
6. Drain:
• Coolant
(from the engine and radiator)
7. Install:
• Coolant drain bolt
(along with the gasket
)
8. Connect:
• Coolant reservoir hose
9. Fill:
• Cooling system
(with the specified amount of the recom-
mended coolant)
Handling notes for coolant
Coolant is potentially harmful and should be
handled with special care.
WARNING
EWA13040
• If coolant splashes in your eyes, thorough-
ly wash them with water and consult a doc-
tor.
• If coolant splashes on your clothes, quickly
wash it away with water and then with soap
and water.
• If coolant is swallowed, induce vomiting
and get immediate medical attention.
NOTICE
ECA13480
• Adding water instead of coolant lowers the
antifreeze content of the coolant. If water is
used instead of coolant check, and if nec-
essary, correct the antifreeze concentra-
tion of the coolant.
• Use only distilled water. However, if dis-
tilled water is not available, soft water may
be used.
• If coolant comes into contact with painted
surfaces, immediately wash them with wa-
ter.
• Do not mix different types of antifreeze.
10.Install:
• Radiator cap
11.Fill:
• Coolant reservoir
(with the recommended coolant to the maxi-
mum level mark “a”)
1
1
New
Recommended antifreeze
High-quality ethylene glycol an-
tifreeze containing corrosion in-
hibitors for aluminum engines
Mixing ratio
1:1 (antifreeze:water)
Radiator capacity (including all
routes)
1.48 L (1.56 US qt) (1.30 Imp.qt)
Coolant reservoir capacity (up to
the maximum level mark)
0.25 L (0.26 US qt) (0.22 Imp.qt)
Summary of Contents for 2009 XP500Y TMAX
Page 1: ...2009 SERVICE MANUAL XP500Y LIT 11616 22 08 4B5 28197 10 ...
Page 6: ......
Page 8: ......
Page 26: ...SPECIAL TOOLS 1 17 ...
Page 47: ...TIGHTENING TORQUES 2 20 Cylinder head tightening sequence ...
Page 56: ...LUBRICATION SYSTEM DIAGRAMS 2 29 1 2 3 4 4 ...
Page 57: ...LUBRICATION SYSTEM DIAGRAMS 2 30 1 Secondary shaft 2 Drive axle 3 Clutch 4 Crankshaft ...
Page 60: ...COOLING SYSTEM DIAGRAMS 2 33 1 2 3 4 5 6 7 8 9 10 11 12 ...
Page 64: ...CABLE ROUTING 2 37 A B A C D E F G H I J K L 1 2 1 2 3 3 4 5 6 6 7 A A A A A A A A ...
Page 78: ...CABLE ROUTING 2 51 ...
Page 81: ......
Page 115: ......
Page 172: ...FRONT FORK 4 57 2 3 ...
Page 186: ...SWINGARM AND TRANSMISSION CHAIN DRIVE 4 71 ...
Page 270: ...TRANSMISSION 5 81 ...
Page 294: ...THROTTLE BODY 7 9 ...
Page 297: ......
Page 309: ...CHARGING SYSTEM 8 12 2 AC magneto 3 Rectifier regulator 14 Battery 15 Main fuse ...
Page 311: ...CHARGING SYSTEM 8 14 ...
Page 321: ...SIGNALING SYSTEM 8 24 ...
Page 325: ...COOLING SYSTEM 8 28 ...
Page 353: ...FUEL PUMP SYSTEM 8 56 ...
Page 356: ...ELECTRICAL COMPONENTS 8 59 2 1 3 4 5 6 10 8 9 11 7 ...
Page 376: ...ELECTRICAL COMPONENTS 8 79 ...
Page 383: ......
Page 384: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...