5-60
CRANKCASE AND CRANKSHAFT
5. Install:
•
Dowel pin "1"
•
O-ring "2"
•
Right crankcase
To left crankcase.
•
Apply the lithium soap base grease
on the O-ring.
•
Fit the right crankcase onto the left
crankcase. Tap lightly on the case
with soft hammer.
•
When installing the crankcase, the
connecting rod should be posi-
tioned at TDC (top dead center).
6. Tighten:
•
Hose guide "1"
•
Clutch cable holder "2"
•
Bolt (clutch cable holder)
•
Bolt (crankcase)
Tighten the crankcase tightening
bolts in stage, using a crisscross pat-
tern.
7. Install:
•
Timing chain
•
Timing chain guide (intake side)
•
Bolt (timing chain guide)
8. Remove:
•
Sealant
Forced out on the cylinder mating
surface.
9. Apply:
•
Engine oil
To the crank pin, bearing and oil
delivery hole.
10. Check:
•
Crankshaft and transmission op-
eration.
Unsmooth operation
→
Repair.
Bolt (clutch cable hold-
er):
10 Nm (1.0 m•kg, 7.2
ft•lb)
Bolt (crankcase):
12 Nm (1.2 m•kg, 8.7
ft•lb)
Bolt (timing chain guide):
10 Nm (1.0 m•kg, 7.2
ft•lb)
Summary of Contents for 2008 WR450F
Page 2: ......
Page 43: ...2 18 TIGHTENING TORQUES ...
Page 45: ...2 20 LUBRICATION DIAGRAMS 1 Intake camshaft 2 Exhaust camshaft A To main axle B From oil pump ...
Page 69: ...3 16 ENGINE INTAKE EXHAUST ...
Page 82: ...3 29 ELECTRICAL Charging method using a variable voltage charger ...
Page 83: ...3 30 ELECTRICAL Charging method using a constant voltage charger ...
Page 114: ...5 20 CYLINDER HEAD 3 Install Bolt cylinder head 1 Bolt cylinder head 10 Nm 1 0 m kg 7 2 ft lb ...
Page 133: ...5 39 OIL PUMP 15 Oil pump drive shaft 1 16 Rotor housing 1 Order Part name Q ty Remarks ...
Page 197: ...6 40 REAR SHOCK ABSORBER 8 Install Plastic band Taillight coupler Locking tie ...
Page 205: ...7 8 ELECTRIC STARTING SYSTEM 2 Inspect Rubber part a Tears damage Replace ...
Page 219: ......