Yamaha 2008 WR450F, Owner'S Service Manual

Page: 182 / 220

6-25
HANDLEBAR
Apply the adhesive on the tube
guide "3".
• Before applying the adhesive, wipe
off grease or oil on the tube guide
surface "a" with a lacquer thinner.
•
Install the grip to the tube guide so
that the grip match mark "b" and
tube guide slot "c" form the angle as
shown.
6. Install:
•
Grip cap cover "1"
• Throttle grip "2"
Apply the lithium soap base grease
on the throttle grip sliding surface.
7. Install:
• Throttle cables "1"
To tube guide "2".
Apply the lithium soap base grease
on the throttle cable end and tube
guide cable winding portion.
8. Install:
•
Throttle cable cap "1"
• Screw (throttle cable cap) "2"
After tightening the screws, check
that the throttle grip "3" moves
smoothly. If it does not, retighten
the bolts for adjustment.
9. Install:
• Grip cap cover "1"
•
Cover (throttle cable cap) "2"
10. Install:
•
Start switch "1"
• Brake master cylinder "2"
•
Brake master cylinder bracket "3"
• Bolt (brake master cylinder brack-
et) "4"
• Clamp "5"
•
The start switch and brake master
cylinder bracket should be installed
according to the dimensions
shown.
•
Install the bracket so that the arrow
mark "a" faces upward.
•
First tighten the bolt on the upper
side of the brake master cylinder
bracket, and then tighten the bolt on
the lower side.
11. Install:
•
Engine stop switch "1"
• Clutch lever holder "2"
•
Bolt (clutch lever holder) "3"
•
Hot starter lever holder "4"
• Bolt (hot starter lever holder) "5"
•
Clamp "6"
• The engine stop switch, clutch lever
holder and clamp should be in-
stalled according to the dimensions
shown.
• Pass the engine stop switch lead in
the middle of the clutch lever hold-
er.
12. Install:
• Clutch cable "1"
• Hot starter cable "2"
Screw (throttle cable
cap):
4 Nm (0.4 m•kg, 2.9
ft•lb)
Bolt (brake master cylin-
der bracket):
9 Nm (0.9 m•kg, 6.5
ft•lb)
Bolt (clutch lever holder):
4 Nm (0.4 m•kg, 2.9
ft•lb)
Bolt (hot starter lever
holder):
4 Nm (0.4 m•kg, 2.9
ft•lb)