ENGINE
3-19
3. Install:
●
Inner fender
●
Leg shield
●
Footrest board (left and right)
Refer to
EAS21130
CHANGING THE COOLANT
1. Remove:
●
Left footrest board mat
●
Front side cover mole (left and right)
Refer to
●
Coolant reservoir cap access panel
●
Lower side cover mole (left and right)
●
Inner fender
Refer to
2. Disconnect:
●
Coolant reservoir hose
“
1
”
3. Drain:
●
Coolant
(from the coolant reservoir)
4. Remove:
●
Radiator cap
“
1
”
WARNING
EWA13030
A hot radiator is under pressure. Therefore,
do not remove the radiator cap when the en-
gine is hot. Scalding hot fluid and steam may
be blown out, which could cause serious in-
jury. When the engine has cooled, open the
radiator cap as follows:
Place a thick rag or a towel over the radiator
cap and slowly turn the radiator cap counter-
clockwise toward the detent to allow any re-
sidual pressure to escape. When the hissing
sound has stopped, press down on the radi-
ator cap and turn it counterclockwise to re-
move.
The following procedure applies to all of the
coolant drain bolts and copper washers.
5. Remove:
●
Coolant drain bolt (engine)
“
1
”
(along with the copper washer)
1
Summary of Contents for 2007 XP500
Page 1: ...SERVICE MANUAL XP500 15B 28197 E0 2007 XP500A ...
Page 2: ......
Page 8: ......
Page 36: ...SPECIAL TOOLS 1 27 ...
Page 55: ...TIGHTENING TORQUES 2 18 Crankcase tightening sequence Cylinder head tightening sequence ...
Page 61: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 24 ...
Page 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 EAS20410 LUBRICATION DIAGRAMS ...
Page 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 ...
Page 67: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 30 1 Oil strainer 2 Crankshaft ...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Page 70: ...COOLING SYSTEM DIAGRAMS 2 33 EAS20420 COOLING SYSTEM DIAGRAMS ...
Page 72: ...CABLE ROUTING 2 35 EAS20430 CABLE ROUTING ...
Page 74: ...CABLE ROUTING 2 37 ...
Page 76: ...CABLE ROUTING 2 39 ...
Page 78: ...CABLE ROUTING 2 41 ...
Page 80: ...CABLE ROUTING 2 43 ...
Page 82: ...CABLE ROUTING 2 45 ...
Page 84: ...CABLE ROUTING 2 47 XP500 ...
Page 86: ...CABLE ROUTING 2 49 ...
Page 88: ...CABLE ROUTING 2 51 ...
Page 90: ...CABLE ROUTING 2 53 ...
Page 92: ...CABLE ROUTING 2 55 ...
Page 94: ...CABLE ROUTING 2 57 ...
Page 96: ...CABLE ROUTING 2 59 ...
Page 98: ...CABLE ROUTING 2 61 ...
Page 100: ...CABLE ROUTING 2 63 ...
Page 102: ...CABLE ROUTING 2 65 ...
Page 104: ...REPLACING THE HEADLIGHT BULBS 3 32 ADJUSTING THE HEADLIGHT BEAMS 3 32 ...
Page 138: ...ELECTRICAL SYSTEM 3 34 ...
Page 213: ...INSTALLING THE CHAIN DRIVE 5 75 ...
Page 262: ...CLUTCH 5 49 ...
Page 282: ...CRANKCASE AND CRANKSHAFT 5 69 ...
Page 290: ...CHAIN DRIVE TRANSMISSION 5 77 ...
Page 312: ...THROTTLE BODIES 7 9 ...
Page 316: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Page 320: ...ELECTRIC STARTING SYSTEM 8 5 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM XP500 ...
Page 322: ...ELECTRIC STARTING SYSTEM 8 7 XP500A ...
Page 326: ...ELECTRIC STARTING SYSTEM 8 11 ...
Page 330: ...CHARGING SYSTEM 8 15 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 331: ...CHARGING SYSTEM 8 16 2 AC magneto 3 Rectifier regulator 16 Battery 17 Main fuse ...
Page 333: ...CHARGING SYSTEM 8 18 ...
Page 334: ...LIGHTING SYSTEM 8 19 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Page 337: ...LIGHTING SYSTEM 8 22 ...
Page 338: ...SIGNALING SYSTEM 8 23 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 343: ...SIGNALING SYSTEM 8 28 ...
Page 344: ...COOLING SYSTEM 8 29 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Page 347: ...COOLING SYSTEM 8 32 ...
Page 348: ...FUEL INJECTION SYSTEM 8 33 EAS27330 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Page 372: ...IMMOBILIZER SYSTEM 8 57 EAS27640 IMMOBILIZER SYSTEM EAS27650 CIRCUIT DIAGRAM ...
Page 382: ...ABS ANTI LOCK BRAKE SYSTEM XP500A 8 67 EAS27740 ABS COMPONENTS CHART ...
Page 384: ...ABS ANTI LOCK BRAKE SYSTEM XP500A 8 69 EAS27750 ABS CONNECTOR LOCATION CHART 2 1 6 5 3 4 7 ...
Page 392: ...ABS ANTI LOCK BRAKE SYSTEM XP500A 8 77 EAS27810 BASIC PROCESS FOR TROUBLESHOOTING ...
Page 411: ...ABS ANTI LOCK BRAKE SYSTEM XP500A 8 96 ...
Page 414: ...ELECTRICAL COMPONENTS 8 99 1 2 3 4 5 6 7 8 9 10 11 12 13 ...
Page 419: ...ELECTRICAL COMPONENTS 8 104 ...
Page 445: ......
Page 446: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...