FEATURES
1-13
●
Emergency braking (ABS activated)
1.Depressurized state
When the front wheel is about to lockup, port D
“
11
”
of the solenoid valve is opened by the
“
depres-
surization
”
signal transmitted from the ECU (ABS). When this occurs, the spool of the flow control
valve compresses the return spring to close port B
“
9
”
. Brake fluid that has entered through port A
“
7
”
is restricted by the orifice
“
10
”
and the brake fluid is sent to the brake caliper via port C
“
13
”
and
port D
“
11
”
, and the buffer chamber. As a result, the hydraulic pressure in the brake caliper is re-
duced.
The brake fluid stored in the buffer chamber is pumped back to the brake master cylinder by the
fluid pressure pump linked to the pump motor.
1. Brake master cylinder
2. Brake light switch
3. ABS motor
4. Pump
5. Buffer chamber
6. Flow control valve
7. Port A
8. Spool
9. Port B
10. Orifice
11. Port D
12. Solenoid valve
13. Port C
14. Brake caliper
15. ECU (ABS)
16. ABS warning light
17. Brake fluid pressure
18. Time
19. Repressurizing
Summary of Contents for 2007 XP500
Page 1: ...SERVICE MANUAL XP500 15B 28197 E0 2007 XP500A ...
Page 2: ......
Page 8: ......
Page 36: ...SPECIAL TOOLS 1 27 ...
Page 55: ...TIGHTENING TORQUES 2 18 Crankcase tightening sequence Cylinder head tightening sequence ...
Page 61: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 24 ...
Page 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 EAS20410 LUBRICATION DIAGRAMS ...
Page 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 ...
Page 67: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 30 1 Oil strainer 2 Crankshaft ...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Page 70: ...COOLING SYSTEM DIAGRAMS 2 33 EAS20420 COOLING SYSTEM DIAGRAMS ...
Page 72: ...CABLE ROUTING 2 35 EAS20430 CABLE ROUTING ...
Page 74: ...CABLE ROUTING 2 37 ...
Page 76: ...CABLE ROUTING 2 39 ...
Page 78: ...CABLE ROUTING 2 41 ...
Page 80: ...CABLE ROUTING 2 43 ...
Page 82: ...CABLE ROUTING 2 45 ...
Page 84: ...CABLE ROUTING 2 47 XP500 ...
Page 86: ...CABLE ROUTING 2 49 ...
Page 88: ...CABLE ROUTING 2 51 ...
Page 90: ...CABLE ROUTING 2 53 ...
Page 92: ...CABLE ROUTING 2 55 ...
Page 94: ...CABLE ROUTING 2 57 ...
Page 96: ...CABLE ROUTING 2 59 ...
Page 98: ...CABLE ROUTING 2 61 ...
Page 100: ...CABLE ROUTING 2 63 ...
Page 102: ...CABLE ROUTING 2 65 ...
Page 104: ...REPLACING THE HEADLIGHT BULBS 3 32 ADJUSTING THE HEADLIGHT BEAMS 3 32 ...
Page 138: ...ELECTRICAL SYSTEM 3 34 ...
Page 213: ...INSTALLING THE CHAIN DRIVE 5 75 ...
Page 262: ...CLUTCH 5 49 ...
Page 282: ...CRANKCASE AND CRANKSHAFT 5 69 ...
Page 290: ...CHAIN DRIVE TRANSMISSION 5 77 ...
Page 312: ...THROTTLE BODIES 7 9 ...
Page 316: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Page 320: ...ELECTRIC STARTING SYSTEM 8 5 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM XP500 ...
Page 322: ...ELECTRIC STARTING SYSTEM 8 7 XP500A ...
Page 326: ...ELECTRIC STARTING SYSTEM 8 11 ...
Page 330: ...CHARGING SYSTEM 8 15 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 331: ...CHARGING SYSTEM 8 16 2 AC magneto 3 Rectifier regulator 16 Battery 17 Main fuse ...
Page 333: ...CHARGING SYSTEM 8 18 ...
Page 334: ...LIGHTING SYSTEM 8 19 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Page 337: ...LIGHTING SYSTEM 8 22 ...
Page 338: ...SIGNALING SYSTEM 8 23 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 343: ...SIGNALING SYSTEM 8 28 ...
Page 344: ...COOLING SYSTEM 8 29 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Page 347: ...COOLING SYSTEM 8 32 ...
Page 348: ...FUEL INJECTION SYSTEM 8 33 EAS27330 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Page 372: ...IMMOBILIZER SYSTEM 8 57 EAS27640 IMMOBILIZER SYSTEM EAS27650 CIRCUIT DIAGRAM ...
Page 382: ...ABS ANTI LOCK BRAKE SYSTEM XP500A 8 67 EAS27740 ABS COMPONENTS CHART ...
Page 384: ...ABS ANTI LOCK BRAKE SYSTEM XP500A 8 69 EAS27750 ABS CONNECTOR LOCATION CHART 2 1 6 5 3 4 7 ...
Page 392: ...ABS ANTI LOCK BRAKE SYSTEM XP500A 8 77 EAS27810 BASIC PROCESS FOR TROUBLESHOOTING ...
Page 411: ...ABS ANTI LOCK BRAKE SYSTEM XP500A 8 96 ...
Page 414: ...ELECTRICAL COMPONENTS 8 99 1 2 3 4 5 6 7 8 9 10 11 12 13 ...
Page 419: ...ELECTRICAL COMPONENTS 8 104 ...
Page 445: ......
Page 446: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...