–8–
INTRODUCTION/PERIODIC MAINTENANCE AND
LUBRICATION INTERVALS
CHK
ADJ
NOTE:
EB300000
PERIODIC CHECKS AND ADJUSTMENTS
INTRODUCTION
This chapter includes all information necessary to perform recommended checks and adjustments. If
followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a
longer service life and reduce the need for costly overhaul work. This information applies to vehicles
already in service as well as to new vehicles that are being prepared for sale. All service technicians
should be familiar with this entire chapter.
EB301000
PERIODIC MAINTENANCE AND LUBRICATION INTERVALS
The annual checks must be performed every year, except if a kilometer-based maintenance is
performed instead.
From 50,000 km, repeat the maintenance intervals starting from 10,000 km.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special
tools, data and technical skills.
NO
ITEM
CHECK OR MAINTENANCE JOB
ODOMETER READING (
1,000 km)
ANNUAL
NO.
ITEM
CHECK OR MAINTENANCE JOB
1
10
20
30
40
ANNUAL
CHECK
1
*
Fuel line
Check fuel hoses for cracks or damage.
√
√
√
√
√
2
*
Fuel filter
Check condition.
√
√
3
Spark plugs
Check condition.
Clean and regap.
√
√
3
Spark plugs
Replace.
√
√
4
*
Valves
Check valve clearance.
Adjust.
Every 40,000 km
5
Air filter element
Clean.
√
√
5
Air filter element
Replace.
√
√
6
Clutch
Check operation.
Adjust.
√
√
√
√
√
7
*
Front brake
Check operation, fluid level and vehicle for fluid leakage.
(See NOTE)
√
√
√
√
√
√
7
Front brake
Replace brake pads.
Whenever worn to the limit
8
*
Rear brake
Check operation, fluid level and vehicle for fluid leakage.
(See NOTE)
√
√
√
√
√
√
8
Rear brake
Replace brake pads.
Whenever worn to the limit
9
*
Brake hoses
Check for cracks or damage.
√
√
√
√
√
9
*
Brake hoses
Replace (See NOTE)
Every 4 years
10
*
Wheels
Check runout and for damage.
√
√
√
√
11
*
Tires
Check tread depth and for damage.
Replace if necessary.
Check air pressure.
Correct if necessary.
√
√
√
√
12
*
Wheel bearings
Check bearing for looseness or damage.
√
√
√
√
13
*
Swingarm
Check operation and for excessive play.
√
√
√
√
13
*
Swingarm
Lubricate with lithium-soap-based grease.
Every 50,000 km
14
Drive chain
Check chain slack.
Make sure that the rear wheel is properly aligned.
Clean and lubricate.
Every 1,000 km and after washing
the motorcycle or riding in the rain.
15
*
Steering bearings
Check bearing play and steering for roughness.
√
√
√
√
√
Lubricate with lithium-soap-based grease.
Every 20,000 km
16
*
Chassis fasteners
Make sure that all nuts, bolts and screws are properly
tightened.
√
√
√
√
√