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4. How to Operate the Machine 

WARNING 

-  When the machine is operated, electrostatic sparks may give a shock to the human body or cause 

death or bodily injury due to a fire or explosion. Be sure to perform grounding securely by using a 
grounding conductor according to the operating environment. 

 

CAUTION 

-  The supply air pressure should be 0.7 MPa or less. If the primary pressure is more than 0.7 MPa, 

install an air regulator on the air line and adjust the pressure to 0.7 MPa or less. 

-  After the end of daily work or when the machine is not operated for a long time, be sure to shut off the 

supply air and open the discharge port valve to bleed the internal pressure of the pump and hose.   
Any secondary accident such as pollution of installation, due to hose damage or leakage from the 
valve without shutting off the supply air, shall be attributable to the user’s responsibility. 

-  During machine operation or after completion of movement, be sure to lock 

the caster brake for locking. A turnover of equipment may pollute the 
installation. (Fig. 3) 

-  During oil change, take extreme care not to allow sand and dust to adhere on the suction tune of the 

pump. If sand is mixed in the oil, it will give breakage to the pump and also damage to the important 
machine. 

 
1

 Before starting oil supply, be sure to turn the knob of the grip meter 
counterclockwise to reset to the “0” position. (If the short needle has not 
been reset, turn the long needle to reset the short needle to “0”.) 

2

 The pump is operated by pulling the lever of the grip meter, and oil is 
discharged. If the discharge oil pressure is so high as to cause splashes, 
adjust the supply air pressure with the air regulator. 

3

 After completing the oiling work, be sure to shut off the air chuck and pull 
the gun lever to bleed the internal pressure of the hose. 

 

<NOTE>

 

On the attached grip meter, one turn of the long needle corresponds to 1 
liter, and one turn of the short needle corresponds to 10 liters. Watching 
the supply oil volume at hand, it is possible to supply 10 liters or more of 
oil per minute. 

 

[Oil Changing Work] 

1)  This machine is provided with an indicator to indicate the residual oil 

volume. The indicator is positioned at 10 to 15 mm from the lid. As the 
residual oil volume is running short, the indicator comes into contact with 
the lid. At this time, supply oil additionally. (Fig. 5) 

2)  Release the 3 clasps on the top of the oil tank, and the lid can be removed 

together with the pump Assy. 

3)  Supply oil directly into the oil tank (50 liters).

 

 

<NOTE>

 

Take extreme care not to allow sand and dust to adhere on the suction 
tube and float of the pump. 

 
4)  Put the lid as it was and fix the oil tank and the lid with the 3 clasps. 

Fig.3 

Summary of Contents for SGR-110A5

Page 1: ...IL LUBRICATOR SGR 110A5 MODEL No 880635 WARNING Prior to operating this pump be sure to read this operation manual for safety After reading the manual please keep it at hand any time for your quick re...

Page 2: ......

Page 3: ...nd caution symbols have the meanings described below Be sure to remember their meanings WARNING This indicates the existence of potential hazard which if not avoided will result in death or serious in...

Page 4: ...Any secondary accident such as pollution of installation due to hose damage or leakage from the valve without shutting off the supply air shall be attributable to the user s responsibility During mach...

Page 5: ...hine 3 5 Maintenance and Inspection 5 1 Troubleshooting and Corrective Measures 4 5 2 Maintenance and Inspection 5 6 Disassembly and Assembly 6 1 Disassembling the Air Motor and the Lower Pump 5 6 2 D...

Page 6: ...a lower pump to draw up the material as shown in the figure at right When compressed air is supplied from the compressor to the air motor the air piston starts its up down motion by the function of t...

Page 7: ...ent 1 Turn the knob of the air regulator counterclockwise to reset the indicator of the pressure gauge to 0 After that connect the air chuck to supply air NOTE Using an air regulator permits adjusting...

Page 8: ...rtant machine 1 Before starting oil supply be sure to turn the knob of the grip meter counterclockwise to reset to the 0 position If the short needle has not been reset turn the long needle to reset t...

Page 9: ...any open valve on the material output side Check if the material does not leak at the exhaust port of the air motor The air motor is faulty Ask for servicing the air motor When the outlet side is clo...

Page 10: ...ed directly so its failure rate is very low The air motor does not need to be disassembled If disassembling is required ask the dealer to disassemble the air motor WARNING Gasoline is a high volatilit...

Page 11: ...any blemish or wear is found replace the part with a new one 5 Do not disassemble the housing and the connecting rod if possible If they are disassembled assemble them so that the clearance between t...

Page 12: ...late 1 9 710927 Valve seat 1 10 712018 Cylinder 1 11 683503 Nut 1 12 710912 Valve seat 1 13 712168 Collar 1 14 712175 Adapter 1 15 611101 Bolt 1 No Parts No Description Q ty 1 851755 Pump Assy 1 2 682...

Page 13: ...006 Spacer 15 59310 001 Totalizer Assembly 16 55212 115 Screw Totalizer Frame 17 59008 001 Packing Gland Kit Buna N 18 13268 000 Cam Standard electronic 19 22872 001 Quad Ring Buna N 20 58959 001 Scr...

Page 14: ...elow 480 480 953 SGR 110A5 880635 5 x 1 FLUID CONNECTION DISCHARGE PORT Grip meter AIR CONNECTION SUPPLY PORT Coupler plug PS 20PM 0 3 0 7 MPa 87 5 dB ENV TEMPERATURE 0 60 C MATERIAL TEMP 0 80 C 27 5...

Page 15: ...cause corrosion inflation or dissolution of the component parts of the product 4 Irregularity arising from repair made by other than by our firm our regional office dealer or authorized service perso...

Page 16: ...Hengelo O The Netherlands PHONE 31 0 74 242 2032 FAX 31 0 74 242 1055 Manufactured by YAMADA CORPORATION INTERNATIONAL DEPARTMENT No 1 3 1 Chome Minami Magome Ohta Ku Tokyo 143 8504 Japan PHONE 81 0 3...

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