Yale CPV Series Page 17 Operating, Maintenance, Spare Parts And Wirind Diagrams Download

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Item

Description Qty. CPV/F 2-8 CPV/F 5-4 CPV/F 5-8 CPV/F 10-4 CPV/F 10-8 CPV/F 20-4

Article no. Article no. Article no. Article no. Article no. Article no.

1 Gear box assembly 1 00670085 00670085 00670085 00670085 00670252 00670252

2 Cover load sheave 1 00670056 00670056 00670056 00670056 00670170 00670170

3 Suspension pin 2 00670061 00670061 00670061 00670061 00670185 00670185

4 Cover screw fan 8 00670062 00670062 00670062 00670062 00670186 00670186

5 Motor assembly (1 Sp.) 1 00670347 00670347 00670348 00670348 00670349 00670349

5 Motor assembly (2 Sp.) 1 00670089 00670089 00670074 00670074 00670138 00670138

6 Clutch plate assembly 1 00670075 00670075 00670075 00670075 00670148 00670148

7 Spacer sleeve 1 00670126 00670126 00670126 00670126 00670152 00670152

8 Brake assembly 1 00670304 00670304 00670192 00670192 00670068 00670068

8a Adapter flange brake 1 00670303 00670303 - - 00670319 00670319

8b Spacer brake 1 00670305 00670305 - - - -

8c Screw 3 09102256 09102256 - - 09102146 09102146

9 Cover control 1 00670057 00670057 00670057 00670057 00670171 00670171

10 Cover screw control 4 00670078 00670078 00670078 00670078 00670187 00670187

11 Stripper 1 00670189 00670189 00670079 00670079 00670191 00670191

12 Chain entry plate 1 00670188 00670188 00670072 00670072 00670174 00670174

13 Chain latch 1 - 00670193 - 00670111 - 00670172

13a Cover plate chain latch 1 00670394 - 00670394 - 00670395 -

14 Chain bolt 1 - 00670270 - 00670269 - 00670271

15 Chain guide 2 00670182 00670182 00670110 00670110 00670100 00670100

16 Load sheave 1 00670183 00670183 00670109 00670109 00670190 00670190

17 Fan cover assembly 1 00670055 00670055 00670055 00670055 00670243 00670243

18 Cable sleeve (KT 9) 1 00670087 00670087 00670087 00670087 00670087 00670087

19 Cable sleeve (KT 11) 1 00670213 00670213 00670213 00670213 00670213 00670213

20 Gear box gasket** mtr 00670077 00670077 00670077 00670077 00670077 00670077

21 Control board (1 Sp.) 1 00670346 00670346 00670346 00670346 00670346 00670346

21 Control board (2 Sp.) 1 00670060 00670060 00670060 00670060 00670060 00670060

22 Mounting plate 1 00670236 00670236 00670236 00670236 00670238 00670238

23 Spacer 2 00670177 00670177 00670177 00670177 00670177 00670177

24 Spacer 1 00670214 00670214 00670214 00670214 00670214 00670214

25 Transformer 1 00719737 00719737 00719737 00719737 00719737 00719737

26 Microswitch 2 00670073 00670073 00670073 00670073 00670073 00670073

27 Name plate 1 00670661 00670661 00670661 00670661 00670662 00670662

28 Cup spring 5 09120056 09120056 09120056 09120056 09120055 09120055

29 Bearing 1 09150032 09150032 09150032 09150032 09151139 09151139

30 Retaining ring 1 09129042 09129042 09129042 09129042 09129033 09129033

31 Retaining ring 1 09129038 09129038 09129038 09129038 09129023 09129023

32 Retaining ring 1 09129001 09129001 09129001 09129001 09129043 09129043

33 Screw 4 09102280 09102280 09102280 09102280 09102297 09102297

34 Screw chain latch 4 - 09101706 - 09101706 - 09101707

34a Screw cover plate latch 4 09102265 - 09102265 - 09102260 -

35 Screw 3 09102287 09102287 09102287 09102287 09102287 09102287

36 Screw 2 09102292 09102292 09102292 09102292 09102301 09102301

37 Screw 2 09102293 09102293 09102293 09102293 09102306 09102306

38 Lock washer 4 09123038 09123038 09123038 09123038 09123027 09123027

39 Fitting key 1 09131084 09134084 09131084 09131084 09131069 09131069

40 Self cutting screw 4 09108054 09108054 09108054 09108054 09108054 09108054

41 Bumper chain end stop 1 00670137 00670137 00670134 00670134 00670251 00670251

42 Chain end stop assy. 1 00670239 00670239 00670240 00670240 00670241 00670241

43 Bumper bottom block 1 00670137 00670226 00670134 00670231 00670251 00670263

44 Bottom block assy. 1 00670135 00670209 00670133 00670194 00670256 00670260

45 Lug 1 00670048 00670048 00670048 00670048 00670184 00670184

45a Top hook 1 00670425 00670425 00670425 00670425 00670470 00670470

46 Capacity plate 1 00670321 00670235 00670235 00670320 00670268 00670325

47 Hook assy. 1 00670128 00670128 00670128 00670195 00670195 00670259

48 Safety latch kit 1 00400450 00400450 00400450 00400451 00400451 00400647

49 Load chain mtr 07989710 07989710 07986239 07986239 07993403 07993403

50 Reinforcing plate 2 00670537 00670537 00670537 00670537 00670538 00670538

51 Specification plate (1sp) 1 00670637 00670637 00670642 00670642 00670647 00670647

51 Specification plate (2sp) 1 00670634 00670634 00670639 00670639 00670644 00670644

52 Washer 2 09121214 09121214 09121214 09121214 09121001 09121001

53 Brass inserts 2 00670613 00670613 00670613 00670613 00670613 00670613

** Length CPV/F 2-8/5-4/5-8/10-4 = 700mm, Length CPV/F 10-8/20-4 = 920mm

Yale

Electric Chain Hoist - CPV/F (SPARE

PARTS)

www.yaleproducts.com

HOIST MAIN FRAME

Yale

CPV/F

Summary of Contents for CPV Series

Page 1: ...Electric Chain Hoist Model CPV F Capacity 125kgs 2000kgs OPERATING MAINTENANCE SPARE PARTS AND WIRING DIAGRAMS Yale Industrial Products...

Page 2: ...17 33 0 09 0 37 2 8 180 300 4 5 18 0 06 0 18 20 40 CPV 5 4 50 0 37 4 98 180 18 0 18 40 500 2 1 Am or 0 9 CPV F 5 4 17 33 0 09 0 37 1 4 180 300 4 5 18 0 06 0 18 20 40 CPV 5 8 50 0 75 8 98 180 18 0 18 4...

Page 3: ...s intended capabilities The operating instructions contain important information on how to operate the hoist trolley in a safe correct and economic way Acting in accordance with these instructions hel...

Page 4: ...connection during welding Fig 4 Side pull i e lateral load on either housing or bottom block Fig 5 is not permitted Lift only when the load chain forms a straight line between suspension bracket and...

Page 5: ...nuts item 5 on the threaded crossbars item 1 Ensure that the 4 bores in the round nuts face towards the outside Adjust the measurement B to equal measurement b plus 4mm Measurement A must be 2 mm on e...

Page 6: ...ure that the electrical data on the nameplate match the local specifications The mains supply cable must be an insulated cable with 4 flexible leads The ground earth lead must be longer than the live...

Page 7: ...55 S3 10 CPV F 10 4 CPV F 10 8 0 37 1 5 640 2850 17 33 Y Y 1 60 3 3 64 89 200 100 IP55 S3 16 CPV F 20 4 Motor data CPV F 460V 3Ph 50Hz Model P n ED Kind of I Efficiency Number of Protection Motor Fuse...

Page 8: ...l service or independently operate the hoist must have had suitable training and be competent Users are to be specifically nominated by the company and must be familiar with all relevant safety regula...

Page 9: ...must determine that all safety devices are present and fully operational and covers the condition of the hoist lifting gear accessories and supporting constructions The Yale electric chain hoist CPV F...

Page 10: ...r between the links eg by dipping in oil Motor oil of the viscosity 100 e g Shell Tonna T68 can be used to lubricate the chain For very dusty applications use a dry lubricant Inspecting the load chain...

Page 11: ...re that the buffer pad is situated correctly in its groove Chain anchor Anchor bolt Fixing screws Fig 14 Attention Use only original Yale chain anchor bolt and fixing screws 7 Functional test All unit...

Page 12: ...ice Fig 16 1 Attention The adjustment of the overload device device may only be done by authorised competent personnel Attention During this job the hoist remains operable which can result in danger o...

Page 13: ...flange item 2 and replace rotor with friction lining item 1 Reassemble in opposite sequence Finally check the brake function with nominal load in lifting and lowering operation Yale Electric Chain Ho...

Page 14: ...Inspection before initial operation By Date of initial operation REGULAR INSPECTIONS Date Findings Repair Test Date By competent person Yale Electric Chain Hoist CPV F 14 9 INSPECTION CHART Yale CPV F...

Page 15: ...10 CPV F SPARE PARTS 11 CPV F WIRING DIAGRAMS SPARE PARTS LISTS AND WIRING DIAGRAMS Yale Electric Chain Hoist CPV F Yale Industrial Products 15 Yale CPV F...

Page 16: ...14 Bearing 1 6 00670122 Set screw 1 7 00670080 Fan 1 8 09131075 Flat key 1 9 09129033 Retaining ring 1 10 00670081 Thread insert 4 MOTOR Model CPV F 10 8 20 4 Item Article no Description Qty 1 0067013...

Page 17: ...ansformer 1 00719737 00719737 00719737 00719737 00719737 00719737 26 Microswitch 2 00670073 00670073 00670073 00670073 00670073 00670073 27 Name plate 1 00670661 00670661 00670661 00670661 00670662 00...

Page 18: ...cover 1 12 00670102 Drive pinion assembly 1 13 00670071 Spacer 1 14 09131041 Fitting key 1 15 09131033 Fitting key 1 GEAR BOX Model CPV F 2 8 5 4 5 8 10 4 Item Article no Description Qty 16 09150032 B...

Page 19: ...Bearing 1 19 09150022 Bearing 1 20 09150011 Bearing 1 GEAR BOX Model CPV F 10 8 20 4 Item Article no Description Qty 21 09150001 Bearing 1 22 09150002 Bearing 1 23 09150005 Bearing 1 24 09151053 Bear...

Page 20: ...xing kit part 1 Size 1 1 2 00670430 Fixing kit part 1 Size 2 3 1 3 00670431 Fixing kit part 2 All sizes 1 CHAIN CONTAINERS CPV F 10 8 20 4 Item Article no Description Qty 1 06900006 Chain container as...

Page 21: ...ale Electric Chain Hoist CPV F WIRING DIAGRAMS 21 www yaleproducts com 11 1 CPV 400V 3Ph 50Hz SINGLE SPEED HOIST TOP HOOK SUSPENSION CPV 400V 3Ph 50Hz SINGLE SPEED HOIST TOP HOOK SUSPENSION Yale CPV F...

Page 22: ...22 22 11 2 CPV F 400V 3Ph 50Hz DUAL SPEED HOIST TOP HOOK SUSPENSION CPV F 400V 3Ph 50Hz DUAL SPEED HOIST TOP HOOK SUSPENSION Yale Electric Chain Hoist CPV F WIRING DIAGRAMS Yale CPV F...

Page 23: ...le Electric Chain Hoist CPV F WIRING DIAGRAMS 23 www yaleproducts com 11 3 CPV 400V 3Ph 50Hz SINGLE SPEED HOIST SINGLE SPEED TROLLEY CPV 400V 3Ph 50Hz SINGLE SPEED HOIST SINGLE SPEED TROLLEY Yale CPV...

Page 24: ...24 11 4 CPV F 400V 3Ph 50Hz DUAL SPEED HOIST SINGLE SPEED TROLLEY CPV F 400V 3Ph 50Hz DUAL SPEED HOIST SINGLE SPEED TROLLEY Yale Electric Chain Hoist CPV F WIRING DIAGRAMS Yale CPV F...

Page 25: ...Yale Electric Chain Hoist CPV F WIRING DIAGRAMS 25 www yaleproducts com 11 5 CPV 400V 3Ph 50Hz SINGLE SPEED HOIST DUAL SPEED TROLLEY CPV 400V 3Ph 50Hz SINGLE SPEED HOIST DUAL SPEED TROLLEY Yale CPV F...

Page 26: ...26 11 6 CPV F 400V 3Ph 50Hz DUAL SPEED HOIST DUAL SPEED TROLLEY CPV F 400V 3Ph 50Hz DUAL SPEED HOIST DUAL SPEED TROLLEY Yale Electric Chain Hoist CPV F WIRING DIAGRAMS Yale CPV F...

Page 27: ...d regularly Relevant EC Directives EC Machinery Directives 2006 42 EC 98 37 EC Low Voltage Directive 2006 95 EC Machinery Directive transposed standards ISO 12100 1 2003 ISO 12100 2 2003 EN 349 1993 A...

Page 28: ...Columbus McKinnon Corporation Limited Unit 12 Loughside Industrial Park Dargan Crescent Belfast BT3 9JP Tel 44 0 2890 771467 Fax 44 0 2890 771473 Email sales yaleproducts com Web site www yaleproducts...

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Yale CPV Series, Operating, Maintenance, Spare Parts And Wirind Diagrams

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