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Yale

Electric Chain Hoist - CPV/F

®

6

8. Engage the second side plate (item 6) ensuring that roll pins
(item  8)  engage  into  one  of  the  bores  in  the  round  nuts
(item 5). To achieve this, it may be necessary to rotate the round
nuts slightly. 

9. Tighten  the  hex.  nuts  (item  2)  on  the  second  side  plate.
Tighten locknuts  (item 9)  finger tight and then, a further 1/4 to
1/2 turn.

Attention:

The locknuts must always be fitted.

10.By traversing the trolley, check the following:
• A clearance of 2mm is maintained on each side between 

the trolley wheel flanges and the beam outer edge.

• The suspension traverse is centred below the beam.
• All 4 locknuts (item 9) are fitted.

11.Model CPV/F-VTG only:
To fit the hand chain, position the slot on the outer edge of
the hand chain wheel below the chain guide. Place any one link
of  the  endless  hand  chain  vertically  into  the  slot  and  turn
the  hand  chain  wheel  until  the  link  has  passed  the  chain
guides  on  both  sides.  Please  note  that  geared  trolleys  are
moved by operating the hand chain.

Attention:

Do not twist the hand chain when fitting.

Shortening or extending the hand chain.
(Model CPV/F with hand chain drive only)

The length of the hand chain should be adjusted so that the
distance to the floor is 500 - 1000mm.
1. Identify the split link in the hand chain and open by bending

to the side. This allows the adjacent link to be removed.

2. Shorten or extend the hand chain as required.

Note:

The  number  of  removed  or  added  chain  links  must

always be even. 

3. Close the open connecting link by bending back to the centre.

4.4 ELECTRICAL CONNECTION

Attention!
Work at electrical installations may be carried out only by
qualified electrical engineers. The local regulations have
to be strictly observed, e.g. EN 60204-32 / VDE 0113. 

Preparation

Before beginning work on electrical components, the mains
current switch must be switched OFF and secured against
unintentionally being switch back on.

• Before connecting the chain hoist, ensure that the electrical

data on the nameplate match the local specifications.

• The mains supply cable must be an insulated cable with 4

flexible leads. The ground (earth) lead must be longer than
the  live  leads.  For  wire  cross-section  and  fusing  of  the
various models, see tables on page 7. Cable ends have to
be provided with end sleeves.

• The length of the pendant control cable is determined by

working conditions. Attach the tension relief wire so that the
pendant control cable hangs free of the load.

• Wiring and terminal connecting diagrams are included with

the hoist and shown on the inside of the control cover.

Mains supply connection

1. The mains supply cable must be connected to the electric
chain hoist before it is connected to the mains supply.

2. On chain hoists with an electric trolley (CPV/F-VTE), the three
phases of the mains supply are to be connected to the terminal
strip within the control box on the trolley. The ground/earth wire
is then to be connected to a special protective terminal inside
the control box of the hoist.

3. On chain hoists without electric trolley, the mains supply
cable  is connected to the terminals marked (L1), (L2) and (L3)
on the contactor marked (K0) which is subsequently  mounted
onto   the  circuit  board,  located  behind  the  housing  cover
(Fig. 1). You must ensure that the ground/earth cable is secured
to the circuit board frame using the screw and serrated washer
supplied.

4. After removing the terminal box cover, connect the wiring as
shown on the wiring diagram attached.

5. After replacing the terminal box cover, connect the other end
of the supply cable to the disengaged mains switch and power
supply system respectively.

6. Check the motor’s direction of rotation.
The  wiring  diagram  included  has  been  drawn  for  a  normal,
clockwise rotating installation. Should the user’s mains supply
not fulfil these requirements, e.g. the hoist lowers when lift is
selected (or visa versa), switch the unit OFF immediately and
exchange two of the three phase connections in the terminal
box.

Under no circumstances may the wiring in the pendant
control  be  changed  to  compensate  incorrect  phase
connections.

Yale

CPV/F

®

Summary of Contents for CPV Series

Page 1: ...Electric Chain Hoist Model CPV F Capacity 125kgs 2000kgs OPERATING MAINTENANCE SPARE PARTS AND WIRING DIAGRAMS Yale Industrial Products...

Page 2: ...17 33 0 09 0 37 2 8 180 300 4 5 18 0 06 0 18 20 40 CPV 5 4 50 0 37 4 98 180 18 0 18 40 500 2 1 Am or 0 9 CPV F 5 4 17 33 0 09 0 37 1 4 180 300 4 5 18 0 06 0 18 20 40 CPV 5 8 50 0 75 8 98 180 18 0 18 4...

Page 3: ...s intended capabilities The operating instructions contain important information on how to operate the hoist trolley in a safe correct and economic way Acting in accordance with these instructions hel...

Page 4: ...connection during welding Fig 4 Side pull i e lateral load on either housing or bottom block Fig 5 is not permitted Lift only when the load chain forms a straight line between suspension bracket and...

Page 5: ...nuts item 5 on the threaded crossbars item 1 Ensure that the 4 bores in the round nuts face towards the outside Adjust the measurement B to equal measurement b plus 4mm Measurement A must be 2 mm on e...

Page 6: ...ure that the electrical data on the nameplate match the local specifications The mains supply cable must be an insulated cable with 4 flexible leads The ground earth lead must be longer than the live...

Page 7: ...55 S3 10 CPV F 10 4 CPV F 10 8 0 37 1 5 640 2850 17 33 Y Y 1 60 3 3 64 89 200 100 IP55 S3 16 CPV F 20 4 Motor data CPV F 460V 3Ph 50Hz Model P n ED Kind of I Efficiency Number of Protection Motor Fuse...

Page 8: ...l service or independently operate the hoist must have had suitable training and be competent Users are to be specifically nominated by the company and must be familiar with all relevant safety regula...

Page 9: ...must determine that all safety devices are present and fully operational and covers the condition of the hoist lifting gear accessories and supporting constructions The Yale electric chain hoist CPV F...

Page 10: ...r between the links eg by dipping in oil Motor oil of the viscosity 100 e g Shell Tonna T68 can be used to lubricate the chain For very dusty applications use a dry lubricant Inspecting the load chain...

Page 11: ...re that the buffer pad is situated correctly in its groove Chain anchor Anchor bolt Fixing screws Fig 14 Attention Use only original Yale chain anchor bolt and fixing screws 7 Functional test All unit...

Page 12: ...ice Fig 16 1 Attention The adjustment of the overload device device may only be done by authorised competent personnel Attention During this job the hoist remains operable which can result in danger o...

Page 13: ...flange item 2 and replace rotor with friction lining item 1 Reassemble in opposite sequence Finally check the brake function with nominal load in lifting and lowering operation Yale Electric Chain Ho...

Page 14: ...Inspection before initial operation By Date of initial operation REGULAR INSPECTIONS Date Findings Repair Test Date By competent person Yale Electric Chain Hoist CPV F 14 9 INSPECTION CHART Yale CPV F...

Page 15: ...10 CPV F SPARE PARTS 11 CPV F WIRING DIAGRAMS SPARE PARTS LISTS AND WIRING DIAGRAMS Yale Electric Chain Hoist CPV F Yale Industrial Products 15 Yale CPV F...

Page 16: ...14 Bearing 1 6 00670122 Set screw 1 7 00670080 Fan 1 8 09131075 Flat key 1 9 09129033 Retaining ring 1 10 00670081 Thread insert 4 MOTOR Model CPV F 10 8 20 4 Item Article no Description Qty 1 0067013...

Page 17: ...ansformer 1 00719737 00719737 00719737 00719737 00719737 00719737 26 Microswitch 2 00670073 00670073 00670073 00670073 00670073 00670073 27 Name plate 1 00670661 00670661 00670661 00670661 00670662 00...

Page 18: ...cover 1 12 00670102 Drive pinion assembly 1 13 00670071 Spacer 1 14 09131041 Fitting key 1 15 09131033 Fitting key 1 GEAR BOX Model CPV F 2 8 5 4 5 8 10 4 Item Article no Description Qty 16 09150032 B...

Page 19: ...Bearing 1 19 09150022 Bearing 1 20 09150011 Bearing 1 GEAR BOX Model CPV F 10 8 20 4 Item Article no Description Qty 21 09150001 Bearing 1 22 09150002 Bearing 1 23 09150005 Bearing 1 24 09151053 Bear...

Page 20: ...xing kit part 1 Size 1 1 2 00670430 Fixing kit part 1 Size 2 3 1 3 00670431 Fixing kit part 2 All sizes 1 CHAIN CONTAINERS CPV F 10 8 20 4 Item Article no Description Qty 1 06900006 Chain container as...

Page 21: ...ale Electric Chain Hoist CPV F WIRING DIAGRAMS 21 www yaleproducts com 11 1 CPV 400V 3Ph 50Hz SINGLE SPEED HOIST TOP HOOK SUSPENSION CPV 400V 3Ph 50Hz SINGLE SPEED HOIST TOP HOOK SUSPENSION Yale CPV F...

Page 22: ...22 22 11 2 CPV F 400V 3Ph 50Hz DUAL SPEED HOIST TOP HOOK SUSPENSION CPV F 400V 3Ph 50Hz DUAL SPEED HOIST TOP HOOK SUSPENSION Yale Electric Chain Hoist CPV F WIRING DIAGRAMS Yale CPV F...

Page 23: ...le Electric Chain Hoist CPV F WIRING DIAGRAMS 23 www yaleproducts com 11 3 CPV 400V 3Ph 50Hz SINGLE SPEED HOIST SINGLE SPEED TROLLEY CPV 400V 3Ph 50Hz SINGLE SPEED HOIST SINGLE SPEED TROLLEY Yale CPV...

Page 24: ...24 11 4 CPV F 400V 3Ph 50Hz DUAL SPEED HOIST SINGLE SPEED TROLLEY CPV F 400V 3Ph 50Hz DUAL SPEED HOIST SINGLE SPEED TROLLEY Yale Electric Chain Hoist CPV F WIRING DIAGRAMS Yale CPV F...

Page 25: ...Yale Electric Chain Hoist CPV F WIRING DIAGRAMS 25 www yaleproducts com 11 5 CPV 400V 3Ph 50Hz SINGLE SPEED HOIST DUAL SPEED TROLLEY CPV 400V 3Ph 50Hz SINGLE SPEED HOIST DUAL SPEED TROLLEY Yale CPV F...

Page 26: ...26 11 6 CPV F 400V 3Ph 50Hz DUAL SPEED HOIST DUAL SPEED TROLLEY CPV F 400V 3Ph 50Hz DUAL SPEED HOIST DUAL SPEED TROLLEY Yale Electric Chain Hoist CPV F WIRING DIAGRAMS Yale CPV F...

Page 27: ...d regularly Relevant EC Directives EC Machinery Directives 2006 42 EC 98 37 EC Low Voltage Directive 2006 95 EC Machinery Directive transposed standards ISO 12100 1 2003 ISO 12100 2 2003 EN 349 1993 A...

Page 28: ...Columbus McKinnon Corporation Limited Unit 12 Loughside Industrial Park Dargan Crescent Belfast BT3 9JP Tel 44 0 2890 771467 Fax 44 0 2890 771473 Email sales yaleproducts com Web site www yaleproducts...

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