Rocker Arm and Pull Rods
REMOVE
WARNING
When performing service that will require the
rocker arm to be removed, the main frame and
fork frame must be securely supported so that
they cannot lower or tilt when the linkage is dis-
connected.
WARNING
Batteries are heavy. Use care when working near
or moving to avoid injury. DO NOT put hands,
arms, feet, and/or legs between the battery and a
solid object. Make sure the capacity of the lifting
device and spreader bar is greater than the weight
of the battery. The weight of the battery is nor-
mally shown on the battery case. The maximum
battery weight is shown on the lift truck name-
plate. The spreader bar must NOT be made of
metal or it must have insulated straps.
1.
Move the lift truck to a safe and level area.
2.
Use the lift button to raise the forks to maximum
height.
3.
When performing service that will require the
rocker arms or the upper links to be removed, put
a solid wood or metal block under each side of
the main frame, near the rocker arms. The blocks
must be thick enough to just fit under the main
frame. The main frame must not lower or tilt when
the rocker arms or upper links are disconnected.
Put blocks under both forks and on both sides of
the drive tire. See the section
•
Periodic Maintenance
8000YRM1510
for lift truck model A249
•
Periodic Maintenance
8000YRM1666
for lift truck model A245
4.
Turn the key switch to the
OFF
position and dis-
connect the battery. Remove the battery. See the
section
•
Periodic Maintenance
8000YRM1510
for lift truck model A249
•
Periodic Maintenance
8000YRM1666
for lift truck model A245
5.
Separate the frame. See the section
•
Frame
0100YRM1502
for lift truck model A249
•
Frame
0100YRM1665
for lift truck model A245
4000 YRM 1509
Rocker Arm and Pull Rods
7
Summary of Contents for 524150797
Page 1: ...Maintenance METRIC AND INCH SAE FASTENERS PART NO 524150797 8000 YRM 0231 ...
Page 4: ......
Page 8: ...Table 1 Bolts and Screws General 8000 YRM 0231 4 ...
Page 9: ...Table 2 Studs and Nuts 8000 YRM 0231 General 5 ...
Page 10: ...Table 3 Torque Nuts General 8000 YRM 0231 6 ...
Page 11: ...Table 4 Torque Nuts With Nylon Insert 8000 YRM 0231 General 7 ...
Page 20: ...NOTES 16 ...
Page 21: ......
Page 22: ...8000 YRM 0231 12 18 8 16 10 15 3 15 10 13 12 04 ...
Page 23: ...Maintenance INDUSTRIAL BATTERY PART NO 524158040 2240 YRM 0001 ...
Page 26: ......
Page 47: ......
Page 48: ...2240 YRM 0001 10 18 2 18 8 16 7 16 1 16 9 15 ...
Page 49: ...Maintenance AC MOTOR REPAIR MP20 A249 MPB045VG A245 PART NO 550036879 0620 YRM 1513 ...
Page 52: ......
Page 58: ...Figure 5 Traction Motor Repair A245 AC Motor Repair 0620 YRM 1513 6 ...
Page 62: ...NOTES 10 ...
Page 63: ......
Page 64: ...0620 YRM 1513 3 15 12 13 4 12 ...
Page 65: ...Maintenance MASTER DRIVE UNIT MP20 A249 MPB045VG A245 PART NO 550036880 0630 YRM 1503 ...
Page 68: ......
Page 75: ......
Page 76: ...0630 YRM 1503 3 15 12 13 4 12 ...
Page 77: ...Maintenance STEERING MECHANISM MP20 A249 MPB045VG A245 PART NO 550036881 1600 YRM 1504 ...
Page 80: ......
Page 83: ...Figure 2 Control Handle Assembly Lift Truck Models MP20 A249 1600 YRM 1504 Control Handle 3 ...
Page 86: ...Figure 4 Delivery Handle Optional Control Handle 1600 YRM 1504 6 ...
Page 91: ......
Page 92: ...1600 YRM 1504 12 18 11 17 7 16 3 15 12 13 4 12 ...
Page 93: ...Maintenance BRAKES MP20 A249 MPB045VG A245 PART NO 550036882 1800 YRM 1505 ...
Page 96: ......
Page 104: ...NOTES 8 ...
Page 105: ......
Page 106: ...1800 YRM 1505 3 15 12 13 4 12 ...
Page 107: ...Maintenance HYDRAULIC SYSTEM MP20 A249 MPB045VG A245 PART NO 550036883 1900 YRM 1506 ...
Page 110: ......
Page 117: ...Figure 4 Hydraulic Unit A249 1900 YRM 1506 Hydraulic Pump 7 ...
Page 127: ......
Page 128: ...1900 YRM 1506 2 15 12 13 4 12 ...
Page 129: ...Maintenance ELECTRICAL SYSTEM MP20 A249 MPB045VG A245 PART NO 550036885 2200 YRM 1508 ...
Page 163: ......
Page 164: ...2200 YRM 1508 6 18 11 16 10 16 8 16 4 15 12 14 ...
Page 165: ...Maintenance LIFTING MECHANISM MP20 A249 MPB045VG A245 PART NO 550036886 4000 YRM 1509 ...
Page 168: ......
Page 180: ...NOTES 12 ...
Page 181: ......
Page 186: ......
Page 192: ...NOTES 6 ...
Page 193: ......
Page 194: ...8000 YRM 1511 6 16 3 16 12 13 4 12 ...
Page 195: ...Maintenance DIAGRAMS MP20 A249 MP045VG A245 PART NO 550036889 8000 YRM 1512 ...
Page 198: ......
Page 201: ...Figure 1 Schematic Wiring Diagram Pallet Truck Sheet 2 of 3 8000 YRM 1512 General Notes 3 ...
Page 202: ...Figure 1 Schematic Wiring Diagram Pallet Truck Sheet 3 of 3 General Notes 8000 YRM 1512 4 ...
Page 203: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 1 of 7 8000 YRM 1512 General Notes 5 ...
Page 204: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 2 of 7 General Notes 8000 YRM 1512 6 ...
Page 205: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 3 of 7 8000 YRM 1512 General Notes 7 ...
Page 206: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 4 of 7 General Notes 8000 YRM 1512 8 ...
Page 207: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 5 of 7 8000 YRM 1512 General Notes 9 ...
Page 208: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 6 of 7 General Notes 8000 YRM 1512 10 ...
Page 209: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 7 of 7 8000 YRM 1512 General Notes 11 ...
Page 210: ...NOTES 12 ...
Page 211: ......
Page 212: ...8000 YRM 1512 3 18 12 14 1 14 12 13 7 13 4 12 ...
Page 213: ...Maintenance FRAME MPB045VG A245 PART NO 550093874 0100 YRM 1665 ...
Page 216: ......
Page 222: ...NOTES 6 ...
Page 223: ......
Page 224: ...0100 YRM 1665 7 16 12 13 ...
Page 225: ...Maintenance PERIODIC MAINTENANCE MPB045VG A245 PART NO 550093875 8000 YRM 1666 ...
Page 228: ......
Page 248: ...NOTES 20 ...
Page 249: ......
Page 250: ...8000 YRM 1666 3 19 2 19 10 15 6 15 3 15 12 13 ...
Page 251: ...Maintenance CONTROLLER DIAGNOSTICS MPB045VG A245 PART NO 550095689 9000 YRM 1671 ...
Page 337: ......
Page 342: ......
Page 349: ...Figure 6 Battery Charger Diagram GPT 2240 YRM 1890 Charging and Troubleshooting 7 ...
Page 360: ...NOTES 18 ...
Page 361: ......
Page 362: ...2240 YRM 1890 3 19 11 16 10 16 3 16 10 15 9 15 ...
Page 366: ......
Page 380: ...NOTES 14 ...
Page 381: ......
Page 382: ...2200 YRM 2030 6 17 11 16 10 16 ...