Variations in this charge stage are highly de-
pendent on the battery Charge MODE selec-
ted. Flooded Lead Acid batteries are typically
aggressively charged to high voltage levels to
force internal gassing which helps to mix the
electrolyte. AGM (Absorbed Glass Mat) batter-
ies differ in that this stage limits upper voltage
regulation levels which helps prevent drying
out the Absorbed Glass Mat. Upon completion
of this stage, approximately 100% of total
charge is delivered to the battery.
5.
EQUALIZATION Charge Stage:
The Equalization Charge Stage helps to pre-
vent stratification and disulfate the battery.
As batteries in a battery pack charge and dis-
charge over many cycles, cells may become
unbalanced. Cell unbalancing becomes more
common as batteries age. Equalization charg-
ing helps to prevent stratification and reduces
sulphates in the battery.
Charger charges at either a constant voltage,
or constant current, or a combination of con-
stant-current / constant voltage to ‘Equalize’
Battery Cells in the battery.
This stage employs Timers in combination with
any combination of dv/dt, di/dt, dT/dt and maxi-
mum voltage.
Even if this stage is activated in a charge
MODE, it is not applied during every charge cy-
cle. For lithium and GEL batteries, Equalization
is not applied and cannot be manually selec-
ted.
Manual (intentional) Selection of this charge
stage, by the user, can be selected by de-
pressing and holding depressed the ‘Menu Se-
lect Button’ for 10 seconds WHILE A.C. Power
is applied. If the Menu Select Button is again
depressed and held depressed for 10 seconds,
this stage will toggle off.
NOTE:
Only use this method to equalize US Battery
Wet Cell batteries. Only use this method if the charge
mode is set to 2.
The charge cycle in which this additional
Equalization Charge Stage will inject itself into
will be announced by either flashing the Red
Power-On LED or flashing the LCD Backlight,
continually throughout the ENTIRE charge cy-
cle. The flash will stop upon entry into the
Float/Maintenance Standby Stage.
6.
FLOAT / MAINTENANCE STANDBY Charge
Stage:
Entry into this stage typically signifies that the
battery is FULLY charged and has a Green
LED ‘Charged’ indicator associated with it. On
an LCD display, the status will display as ‘FLT’.
No further charging action occurs. However, all
batteries, regardless of chemistry, self-dis-
charge at a rate that is proportional to ambient
temperature meaning that if a battery sits on a
table completely disconnected from all loads, it
will self discharge over many months.
This charge stage, depending on the MODE
selected will either:
•
Regulate
at a low voltage level to sup-
ply a ‘trickle current’ to ‘MAINTAIN’ bat-
tery at full charge (prevent self dis-
charge).
•
Disconnect
itself from A.C. Power by
disabling the internal relay, and allow
the battery voltage to ‘FLOAT’ for 45
days, at which time, the charger will au-
tomatically re-initiate, an new charge cy-
cle and automatically reconnect to A.C.
Power.
•
Re-start
charging if the battery voltage
decays below a trigger voltage level.
If the charger is fitted with an internal A.C.
Connect/Disconnect relay, typically, the output
is allowed to ‘FLOAT’ and not regulated, which
prevents the consumption of utility provided
power.
During this stage, regardless of the use of an
A.C. Relay, the microprocessor continues to
monitor the battery and passage of time while
in this ‘STANDBY’ stage.
The charger may be left connected to battery
with the A.C. Power Removed. The amount of
drain from the battery is very minimal.
AccuSense
®
Q-Series Charger
2200 YRM 2030
6
Summary of Contents for 524150797
Page 1: ...Maintenance METRIC AND INCH SAE FASTENERS PART NO 524150797 8000 YRM 0231 ...
Page 4: ......
Page 8: ...Table 1 Bolts and Screws General 8000 YRM 0231 4 ...
Page 9: ...Table 2 Studs and Nuts 8000 YRM 0231 General 5 ...
Page 10: ...Table 3 Torque Nuts General 8000 YRM 0231 6 ...
Page 11: ...Table 4 Torque Nuts With Nylon Insert 8000 YRM 0231 General 7 ...
Page 20: ...NOTES 16 ...
Page 21: ......
Page 22: ...8000 YRM 0231 12 18 8 16 10 15 3 15 10 13 12 04 ...
Page 23: ...Maintenance INDUSTRIAL BATTERY PART NO 524158040 2240 YRM 0001 ...
Page 26: ......
Page 47: ......
Page 48: ...2240 YRM 0001 10 18 2 18 8 16 7 16 1 16 9 15 ...
Page 49: ...Maintenance AC MOTOR REPAIR MP20 A249 MPB045VG A245 PART NO 550036879 0620 YRM 1513 ...
Page 52: ......
Page 58: ...Figure 5 Traction Motor Repair A245 AC Motor Repair 0620 YRM 1513 6 ...
Page 62: ...NOTES 10 ...
Page 63: ......
Page 64: ...0620 YRM 1513 3 15 12 13 4 12 ...
Page 65: ...Maintenance MASTER DRIVE UNIT MP20 A249 MPB045VG A245 PART NO 550036880 0630 YRM 1503 ...
Page 68: ......
Page 75: ......
Page 76: ...0630 YRM 1503 3 15 12 13 4 12 ...
Page 77: ...Maintenance STEERING MECHANISM MP20 A249 MPB045VG A245 PART NO 550036881 1600 YRM 1504 ...
Page 80: ......
Page 83: ...Figure 2 Control Handle Assembly Lift Truck Models MP20 A249 1600 YRM 1504 Control Handle 3 ...
Page 86: ...Figure 4 Delivery Handle Optional Control Handle 1600 YRM 1504 6 ...
Page 91: ......
Page 92: ...1600 YRM 1504 12 18 11 17 7 16 3 15 12 13 4 12 ...
Page 93: ...Maintenance BRAKES MP20 A249 MPB045VG A245 PART NO 550036882 1800 YRM 1505 ...
Page 96: ......
Page 104: ...NOTES 8 ...
Page 105: ......
Page 106: ...1800 YRM 1505 3 15 12 13 4 12 ...
Page 107: ...Maintenance HYDRAULIC SYSTEM MP20 A249 MPB045VG A245 PART NO 550036883 1900 YRM 1506 ...
Page 110: ......
Page 117: ...Figure 4 Hydraulic Unit A249 1900 YRM 1506 Hydraulic Pump 7 ...
Page 127: ......
Page 128: ...1900 YRM 1506 2 15 12 13 4 12 ...
Page 129: ...Maintenance ELECTRICAL SYSTEM MP20 A249 MPB045VG A245 PART NO 550036885 2200 YRM 1508 ...
Page 163: ......
Page 164: ...2200 YRM 1508 6 18 11 16 10 16 8 16 4 15 12 14 ...
Page 165: ...Maintenance LIFTING MECHANISM MP20 A249 MPB045VG A245 PART NO 550036886 4000 YRM 1509 ...
Page 168: ......
Page 180: ...NOTES 12 ...
Page 181: ......
Page 186: ......
Page 192: ...NOTES 6 ...
Page 193: ......
Page 194: ...8000 YRM 1511 6 16 3 16 12 13 4 12 ...
Page 195: ...Maintenance DIAGRAMS MP20 A249 MP045VG A245 PART NO 550036889 8000 YRM 1512 ...
Page 198: ......
Page 201: ...Figure 1 Schematic Wiring Diagram Pallet Truck Sheet 2 of 3 8000 YRM 1512 General Notes 3 ...
Page 202: ...Figure 1 Schematic Wiring Diagram Pallet Truck Sheet 3 of 3 General Notes 8000 YRM 1512 4 ...
Page 203: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 1 of 7 8000 YRM 1512 General Notes 5 ...
Page 204: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 2 of 7 General Notes 8000 YRM 1512 6 ...
Page 205: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 3 of 7 8000 YRM 1512 General Notes 7 ...
Page 206: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 4 of 7 General Notes 8000 YRM 1512 8 ...
Page 207: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 5 of 7 8000 YRM 1512 General Notes 9 ...
Page 208: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 6 of 7 General Notes 8000 YRM 1512 10 ...
Page 209: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 7 of 7 8000 YRM 1512 General Notes 11 ...
Page 210: ...NOTES 12 ...
Page 211: ......
Page 212: ...8000 YRM 1512 3 18 12 14 1 14 12 13 7 13 4 12 ...
Page 213: ...Maintenance FRAME MPB045VG A245 PART NO 550093874 0100 YRM 1665 ...
Page 216: ......
Page 222: ...NOTES 6 ...
Page 223: ......
Page 224: ...0100 YRM 1665 7 16 12 13 ...
Page 225: ...Maintenance PERIODIC MAINTENANCE MPB045VG A245 PART NO 550093875 8000 YRM 1666 ...
Page 228: ......
Page 248: ...NOTES 20 ...
Page 249: ......
Page 250: ...8000 YRM 1666 3 19 2 19 10 15 6 15 3 15 12 13 ...
Page 251: ...Maintenance CONTROLLER DIAGNOSTICS MPB045VG A245 PART NO 550095689 9000 YRM 1671 ...
Page 337: ......
Page 342: ......
Page 349: ...Figure 6 Battery Charger Diagram GPT 2240 YRM 1890 Charging and Troubleshooting 7 ...
Page 360: ...NOTES 18 ...
Page 361: ......
Page 362: ...2240 YRM 1890 3 19 11 16 10 16 3 16 10 15 9 15 ...
Page 366: ......
Page 380: ...NOTES 14 ...
Page 381: ......
Page 382: ...2200 YRM 2030 6 17 11 16 10 16 ...