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6

CHANGING A THERMOSTATIC
ACTUATOR ON TWO-WAY VALVES

The Thermostatic Actuator used on the Series 1140 reg-
ulators is shown in Figure No. 11.  All actuator parts
shown form one inseparable unit, except for the bulb
bushing with its gasket and fastening screws.

The Thermostatic Actuator will only control within the
temperature range stamped on the name plate, which is
fastened to the bellows housing.

If it is necessary to install a new actuator, to obtain a
higher or lower range, the following procedure should be
applied. Refer to Figure No. 11.

1. On units without a separable well, drain tank or pipe

line to a point below location of the thermostatic bulb.

2. Loosen the four (4) bulb bushing screws and slowly

break the bulb connection to make sure hot water
does not drain out, then remove four (4) screws and
take the bulb out of the bushing or well.

3. Turn temperature adjustment wheel to lowest position

(clockwise).

4. Cool bulb and bellows at least 20˚F (-6˚C) below low-

est  temperature of range indicated on name plate.

5. Remove the bellows housing nuts and screws and lift

unit off bracket (keep bulb cool). Push down by hand
on upper valve stem plate until valve is shut. With a
pencil make a reference mark on the lower valve
stem, where stem enters stuffing box nut. This will
assist in checking total valve movement on opening
and also the thrust of the new thermostatic actuator.

6. Cool the new thermostatic actuator bulb which is to be

installed, at least 20°F (-6˚C) lower than the lowest
temperature marked on the name plate.

Actuators for valves in sizes 2-1/2" to 4" and with
ranges lower than 120° to 160°F (49 to 71°C) are
shipped with a clip, so that the bellows cannot expand
beyond limits in transit. Before removing this clip,
make sure you can compress bellows by hand. Only
then remove clip and attach housing to bracket, by
fastening the six (6) bellows housing screws. This
must be done quickly.

7. Recheck valve stem travel as outlined in paragraph

“Checking Valve Stem Travel” on page 5.

REGULATOR BODY

STUFFING BOX NUT

LOWER VALVE STEM

UPPER VALVE STEM

TEMPERATURE ADJUSTMENT WHEEL

BELLOWS HOUSING NUT

BRACKET

UPPER VALVE STEM PLATE

BELLOWS HOUSING

BELLOWS HOUSING SCREW

ARMORED CAPILLARY TUBING

BULB BUSHING SCREWS

GASKET

BULB BUSHING

THERMOSTATIC BULB

STEM ADJUSTMENT LOCK NUT

Figure No. 11

CAUTION

ALL  SUPPLY  VALVES  MUST  BE
TURNED  OFF,  SYSTEM  PRESSURE
MUST  BE  REDUCED  TO  0  psi  (0  bar),
AND SYSTEM TEMPERATURE MUST BE
REDUCED BELOW 100˚F (38˚C) BEFORE
REMOVING  THE  BULB.    FAILURE  TO
FOLLOW  THIS  CAUTION  MAY  RESULT
IN SERIOUS BURNS.

!

CAUTION

REGULATORS OPERATING LOWER THAN 120˚ - 160˚
(49˚  -  71˚C)  OR  IN  ROOMS  ABOVE  100˚F  (38˚C),  THE
BELLOWS  MUST  BE  COOLED  UNTIL  IT  CAN  BE
COMPRESSED  BY  HAND.    FAILURE  TO  FOLLOW
THIS CAUTION COULD DESTROY THE ACTUATOR.

!

Summary of Contents for Bell & Gossett Hoffman Specialty 1140 Series

Page 1: ...LARMS OR CUT OFFS SHOULD BE INSTALLED ON CRITICAL APPLICATIONS TO INDICATE REGULATOR FAILURE A LEAK COULD CAUSE THE ACTUATOR TO LOSE ITS CHARGE AND CAUSE THE SYSTEM TO OVERHEAT THIS PRODUCT CAN EXPOSE...

Page 2: ...ahead of all steam regulators See Figure No 2 When controlling flow of water used for cooling the valve can be installed on the supply end and may also be installed on the discharge end of the unit Th...

Page 3: ...r as possible When a thermometer is used it should be located PAST the bulb at least 6 ft 1 8 m in the pipeline or on the same level in the tank The bulb can be installed horizontally vertically or in...

Page 4: ...eme temperatures are incurred 2 Form a loop with a few turns of tubing and place next to the regulator This helps to absorb vibra tions in the pipeline SEPARABLE WELL INSTALLATION Separable wells prot...

Page 5: ...stuffing box nut as indicated If valve stem has more travel than indicated valve will not shut off CHANGING VALVE DISC MOVEMENT Under some conditions it may be necessary to adjust the amount of valve...

Page 6: ...s will assist in checking total valve movement on opening and also the thrust of the new thermostatic actuator 6 Cool the new thermostatic actuator bulb which is to be installed at least 20 F 6 C lowe...

Page 7: ...ve spacer and fasten bellows housing in place 9 If stem does not move unscrew upper stem from lower stem a turn at a time until this movement is obtained 10 Stem should move 1 32 0 8 mm Screw upper st...

Page 8: ...t is not at the desired point increase or decrease the temperature by turning the adjustment wheel in the proper direction for a higher or lower temperature The proper direction is indicated by an arr...

Page 9: ...e Capillary has kink Sharp bend will stop signal to pilot Solution Replace actuator or work out kink by hand c Cause Actuator range is incorrect The actuator will not operate beyond its range Solution...

Page 10: ...0 design load at all times h Cause Poor temperature response Solution On units with separable well use high temperature grease between the thermostatic bulb and well for better heat transfer i Cause T...

Page 11: ...11...

Page 12: ...Seller warrants the goods purchased hereunder with the exception of membranes seals gaskets elastomer materials coatings and other wear parts or consumables all of which are not warranted except as o...

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