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Chapter Six - Maintenance

85

Martemp® 2500

E.F. Houghton & Co.
303 W. Lehigh Ave.
Philadelphia, PA 19133
(215) 666-4000

Nyogel® 795A

Rheolube® 368

Rheolube® 723G

Rheolube® 788

Synthetic Oil® 181

Wm. J Nye
P.O. Box G-927
New Bedford, MA 02742
(617) 966-6721

SF® 1147

Versilube® F-50

GE
Silicone Products
Waterford, NY 12188
(518) 237-3330

Terrestic ® 77

Exxon
P.O. Box 2180
Houston, TX 77092
(713) 680-5712

Compatible Cleaning Agents

The following table lists known compatible cleaning agents. If you want to use a
cleaning agent that is not listed below, contact the appropriate manufacturer for
compatibility.

3510/3512/3510KP/3512KP Compatible Cleaning Agents

Type

Agents

Aliphatics

Hexane, Heptane, White Kerosene Mineral Spirits,
Petroleum Ethers (65º C boiling point).

Alcohols

Methyl, Isopropyl and Isobutyl, 1 + 3 Denatured
Alcohol.

Halogenated Hydrocarbons

Freons TF & TE

Detergents and Cleaners

Mild Soap and Water Solution, VM&P Naphtha
Fantastik®, Windex®, Joy®, Top Job®, Mr. Clean®,
Formula 409®.

The above aliphatic, alcohol, and halogenated hydrocarbon agents should be used
only for wiping or short-term immersion (less than 10 minutes). If parts are in
complete immersion, care should be taken to remove last traces of solvent by forced-
air drying or rinsing in hot water.

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Summary of Contents for 3510T

Page 1: ...3500 3 Slot Manual 3510T 3510KP T 3512T 3512KP T 3535T 3535KPM T Flat Panel Industrial PCs 2002 XYCOM AUTOMATION INC Printed in the United States of America ...

Page 2: ......

Page 3: ...rence in which case the user may be required to take adequate measures INSTALLATION Electromagnetic Compatibility WARNING The connection of non shielded equipment interface cables to this equipment will invalidate FCC EMI and European Union EMC compliance and may result in electromagnetic interference and or susceptibility levels which are in violation of regulations applying to the legal operatio...

Page 4: ......

Page 5: ...8 INSTALLING EXTERNAL HARDWARE OPTIONS 29 9000 EXF External Floppy Drive 29 9000 FFK External Front Floppy and Keyboard Access Kit 29 9000 CDK External Front Access CD ROM and Keyboard Kit 31 CUSTOM LOGO 34 CREATING CUSTOM KEYPAD INSERTS FOR 3510 3512KP UNITS 35 REINSTALLING OPERATING SYSTEMS 39 MS DOS reinstallation 39 Windows 95 reinstallation 40 Windows 98 reinstallation 40 Windows NT reinstall...

Page 6: ...ANCE 81 PREVENTIVE MAINTENANCE 81 MAINTENANCE 82 Fuse Replacement 82 Fan Filter Replacement 82 CHEMICAL COMPATIBILITY 83 Compatible Lubricants 84 Compatible Cleaning Agents 85 Non compatible Cleaning Agents 86 3510 3512 3510KP 3512KP 3535KPM 3535T SPARE PARTS LIST 86 PRODUCT REPAIR PROGRAM RETURNING A UNIT TO XYCOM AUTOMATION 87 APPENDIX A TECHNICAL SPECIFICATIONS 89 HARDWARE SPECIFICATIONS 89 APP...

Page 7: ...Table of Contents 7 Mitsubishi TFT Flat panel Display Model AA121SK12 99 INDEX 103 ...

Page 8: ......

Page 9: ...A TFT 3512 12 1 800x600 SVGA TFT 3535 15 1024x768 XGA TFT Touchscreen versions 3510T 3512T 3535T Keypad version 3510KP 3512KP 3535KPM Keypad and touchscreen units 3510KPT 3512KPT 3535KPMT Hard disk drive facilities The front panel of the unit is sealed to NEMA 4 4X 12 and IP65 standards and is protected by an impact resistant shield The system s modular design allows easy access to expansion board...

Page 10: ...lots One PCI slot One ISA PCI slot IR Port IrDA HPSIR AND ASKIR compatible Rear PS 2 keyboard port and mouse port also front PS 2 keyboard port on 3510KP and 3512KP Keypads 3510KP 3512KP 32 relegendable function keys 64 with the F A function Keypad 3535KPM 74 position keypad and industrial mouse touchscreen option 40 relegendable keys 80 with F A key Status LEDs Power Disk Com Input External flopp...

Page 11: ...510KP 3512KP 9000 CDK NEMA 4 front Access CD ROM and keyboard kit Unpacking the System When you remove the system from its box verify that you have the parts listed below Save the box and inner wrapping in the event you need to reship the unit 3510T 3512T 3535T or Keypad version Documentation kit which includes Power connector Diagnostic software diskette 14 10 32 hex nuts 2 spares Clip on Ferrite...

Page 12: ...re the system for use perform the following steps 1 Attach optional keyboard to the keyboard port 2 Attach other optional equipment following the instructions in Chapter 3 3 Attach the power cord from the power receptacle to a properly grounded 115 230 VAC 50 60 Hz outlet or 24 VDC outlet whichever applies See Chapter 3 Creating a Power Cable 4 Turn on the power to the unit The system will boot up...

Page 13: ...leted unexpected failures may occur Make sure the BIOS setup menus are configured properly factory set configuration To enter the BIOS setup menus Press F2 after the POST RAM test has completed Make the necessary changes by following directions on the screen Press ESC Press ENTER twice to save the settings and exit Refer to the CPU manual for more information on the Setup Menu Preparing for the Te...

Page 14: ...male end of the AC power cable into the side of the unit and the male end into a properly grounded outlet 3 Connect the serial loopback connector s and the printer cable to the appropriate connectors and connect a PC AT or PS 2 keyboard Figure 2 1 Serial Loopback Connections illustrates the wiring necessary for the loopback connection 4 Default the CMOS setup to the factory settings Figure 2 1 Ser...

Page 15: ...processor Test J Video Adjustments Test K Video Interface Test L Speaker Port Test M LPT1 Printer Port Test N LPT2 Printer Port Test O C Hard Drive Interface Test P D Hard Drive Interface Test Q A Floppy Drive Interface Test R B Floppy Drive Interface Test S Keyboard Keypad Tests Test Selected ENTER START TESTING Use the letters to move the cursor and select deselect or use the arrow keys to move ...

Page 16: ......

Page 17: ...l pages show the internal and external components on the front and back panels of the unit to help you locate features relevant to installation Front Panel The 3500 series has a NEMA 4 4X 12 and IP65 sealed front panel The panel protects the system s interior when the system is properly panel mounted 3510T 12T Front Panel Figure 3 1 3510T 3512T Front Panel ...

Page 18: ...ressed During power up firmware on the processor board checks the hardware configuration against the configuration stored in the CMOS memory IR Infrared The IR port transceiver is located behind this window The IR port is IrDA and ASKIR compliant Connect the unit to any IrDA compatible device Load special software not included to use this feature The infrared IR link is designed to operate at a di...

Page 19: ...t means when they re lit Power Lit when the system has power Disk Lit when the computer is accessing the disk drive COM Lit when there is communication activity on one of the serial ports including communication between the computer module and the touchscreen if on COM2 or a serial mouse Input Lit when the unit has a touchscreen the LED gets brighter when a touch input is detected or a key is pres...

Page 20: ...ectors The front accessible connector is located on the lower right side of the front panel The rear accessible connector is located on the side of the unit Note Only one keyboard port on the 3510 3512KP can be used at a time Note The installation of the touchscreen driver determines whether a second pointing device will function correctly If using a mouse with a touchscreen please review the Touc...

Page 21: ... the touchscreen if on COM2 or a serial device Input The unit has a touchscreen and the LED gets brighter when touch input is detected During power up firmware on the processor board checks the hardware configuration against the configuration stored in the CMOS memory IR Infrared The IR port transceiver is located behind this window The 3535 IR port is IrDA and ASK IR compliant You can connect the...

Page 22: ...odule is accessing the disk drive COM There is communication activity on one of the computer module s serial ports including communication between the computer module and the touchscreen if on COM2 or a serial device Input The unit has a touchscreen and the LED gets brighter when touch input is detected During power up firmware on the processor board checks the hardware configuration against the c...

Page 23: ...VAL SCREW 2 ETHERNET PORT MOUNTING STUD 12 FRONT PANEL EXPANSION SLOTS 3 USB PORT 2 Figure 3 3 System I O 3510 1512Panel I O Panel 3535 COM 2 RS 232 PARALLEL RS 232 COM 1 RS 485 MOUSE KEYBD VIDEO LID LID REMOVAL SCREW 2 ETHERNET PORT MOUNTING STUD 12 FRONT PANEL EXPANSION SLOTS 3 USB PORT 2 Figure 3 4 System 3535 I O Panel ...

Page 24: ... a hazardous environment Note You cannot use both keyboard ports on the 3535 at the same time Mouse Port The mouse port is a PS 2 stacked mini din that allows you to attach a mouse at the side of the unit If you receive a unit with a touchscreen this port may be covered with a label stating that the port is not functional as shipped This is dependent upon the operating system installed Note If the...

Page 25: ...th Optional Removable Floppy Drive MOUNTING STUD 12 LID REMOVAL SCREWS OPTIONAL FLOPPY DRIVE FRONT PANEL BACK PANEL FAN FILTER BACK PANEL SCREWS LID SCREWS FRONT PANEL ATTACHMENT SCREWS LID Figure 3 5 System Back Panel with Optional Pre installed Non removable Floppy Drive ...

Page 26: ...Loosen these screws using a Phillip head screwdriver to remove the front panel Note If your system has a touchscreen disconnect the touchscreen cable from the CPU board before removing the back of the system from the front bezel Optional External Removable Floppy Disk Drive You can install the optional 9000 EXF external floppy disk drive to the back of the 3500 Optional Non removable Floppy Disk D...

Page 27: ...ctions 1 Locate a position that meets the required specifications 2 Create a panel cutout The dimensions are given in this chapter 3 Install optional equipment following the instructions in Installing Internal Hardware Options and Installing External Hardware Options in this chapter 4 Create a power cable Refer to the Creating a Power Cable section in this chapter 5 Mount the system and properly s...

Page 28: ...M Single In line Memory Modules SIMMs You can order the 3500 system CPU factory configured for many configurations of DRAM You can reconfigure the DRAM capacity by changing the DRAM SIMMs on your board For more information refer to the CPU manual PC AT and PCI Boards 1 Check that the memory and I O configuration of the board you want to install does not conflict with the CPU and I O memory maps in...

Page 29: ... for the cable clamp screw See the Figures 3 4 and 3 7 of the back panel and the bottom panel Front mounting options are also available Note Make sure the floppy drive cable will reach the external floppy connector on the system before making the cutout 9000 FFK External Front Floppy and Keyboard Access Kit If you want to relocate the floppy drive to the front of the computer module you must insta...

Page 30: ...loppy drive access door to the rack filler plate or the panel using the four mounting nuts as shown in Figure 3 9 Torque the nuts to 35 in lb 3 95 NM Figure 3 9 9000FFK Front Mounting Option The following figure shows an overhead view of the Front Floppy Kit 9000FFK with the floppy drive mounted ...

Page 31: ...s on the 3500 The 9000 CDK assembly functions as a parallel port CD ROM while providing an additional parallel port for printer use The 9000 CDK includes a separate power supply that must be connected for the CD ROM to work The supplied driver also needs to be installed on the 3500 unit for the CD ROM to function The 9000 EXF can be mounted in the 9000 CDK purchased separately if front access flop...

Page 32: ...0 186 69 2 PLACES CUTOUT 4 20 106 68 180 DIA 000 THRU 6 PLACES 26 6 604 6 83 173 482 4 800 121 92 3 PLACES INCHES mm Figure 3 13 9000 CDK Cutout 9000 EXF DOOR KNOB CD ROM DRIVE FRONT PANEL 5 6 142 24 INCHES mm Figure 3 14 9000 CDK Front Mounting Option side view ...

Page 33: ...llation 33 PANEL MOUNTING STUD 6 FLOPPY DRIVE MOUNTING SCREWS 4 DOOR KNOB CD ROM FRONT PANEL 9000 EXF FLOPPY DRIVE MOUNT 3 76 2 2 50 8 10 2 259 08 8 15 207 01 INCHES mm Figure 3 15 9000 CDK Front Mounting Option Top View ...

Page 34: ...rements for a customized label Once a customized label is procured place the new label over the Xycom Automation label inside the recessed area 0 55 13 97 2 05 52 07 Your Logo On Entire Surface NOTE All dimensions are in inches mm RECOMMENDED MATERIAL 0 007 0 176 thick polyester with 3M 468 adhesive on far side 0 06 1 52 4 Places Figure 3 16 Logo Label Dimensions ...

Page 35: ... 3510 3512KP Units You can customize your keypad with keypad inserts Refer to Figures 3 14 3 15 and 3 16 for insert dimensions and installation Figure 3 17 3510KP 3512KP Keypad Inserts with Dimensions PF1 PF12 Figure 3 18 3510KP 3512KP Insert with Dimensions F1 F20 ...

Page 36: ...trial PCs 36 Figure 3 19 3510KP 3512KP Keypad Insert Position Creating Custom Keypad Inserts 3535 You can customize your keypad with keypad inserts Refer to Figure 3 15 and Figure 3 16 for insert dimensions and installation ...

Page 37: ...Chapter Three Installation 37 Figure 3 15 Keypad Inserts with Dimensions PF1 PF20 ...

Page 38: ...3500 Flat Panel Industrial PCs 38 Figure 3 16 Keypad Insert with Dimensions F1 F20 Figure 3 15 provides information on positioning keypad inserts ...

Page 39: ...stallation If you need to reinstall MS DOS refer to the Xycom Automation Workstation Recovery Media Software Installation Instructions for Microsoft DOS 6 22 shipped with systems pre installed with MS DOS This document is devoted to the reinstallation of your MS DOS operating system and drivers utilizing the Recovery Media provided with your Xycom Automation industrial computer NOTE This procedure...

Page 40: ...em and drivers utilizing the Recovery Media provided with your Xycom Automation industrial computer NOTE This procedure assumes that the computer hard disk drive has been completely corrupted or replaced WARNING This procedure will destroy data that may exist on the hard disk drive Windows NT reinstallation If you need to reinstall Windows NT refer to the Recovery for Xycom Automation Windows NT W...

Page 41: ... you ordered the Ethernet card option Ethernet drivers are installed on your hard drive in the C netdrv directory Note If you want to use Ethernet capabilities with Windows 95 your system must have BIOS revision level 1 1 or higher If the AHIP4 board is installed your system must have BIOS revision level 1 7 or higher If MS DOS is installed on your system the Ethernet drivers are supplied on your ...

Page 42: ...lower resolution information to fill the higher resolution of the display For example DOS defaults to VGA video mode 3 This is an 80 column 25 row text only screen whose effective resolution is 640 dots x 400 scan lines Because of this the 800 x 600 display of the system will be partially filled by the 640 x 400 resolution of this particular mode By enabling the expansion function these lower reso...

Page 43: ... display than does the default DOS mode 3 Note The utility diskette includes a program titled MOD3_350 EXE to allow switching to the VGA mode 3 Another utility program MOD3_400 EXE is provided to put the mode back to the DOS default of 3 Windows may come up with a blank screen when using Windows 3 X with expansion turned on either through the BIOS setup or the EXP_ON EXE utility The two options se...

Page 44: ... you change the operating system Refer to the touchscreen manual for instructions Note If you ordered Windows 95 and a touchscreen on your system the touchscreen driver has been installed If you ordered Windows NT the driver is on diskette and a copy of the driver file is on the hard drive Windows NT only supports COM2 Therefore the touchscreen will be on the COM2 port and COM2 will not be availab...

Page 45: ... Xycom Controller P N 140554 These controllers function similarly However the following sections require attention to the type of controller installed Microtouch Controller Note If MS DOS or Windows 95 is installed on your system the touchscreen is configured for the mouse port and the mouse port is unavailable If Windows NT is installed on your system the touchscreen is set up on COM2 and the COM...

Page 46: ...uchscreen 8 Replace the lid Xycom Controller To reconfigure the touchscreen to use the COM2 port perform the following steps 1 Disconnect the power 2 Remove the lid 1 39 40 A B J1 J2 J3 J4 J5 TOUCH SCREEN CONTROL CONN JUMPERS J7 J8 J9 2 Figure 3 17B Touchscreen Controller Card 3 Remove the touchscreen controller card Figure 3 17B 4 Reconfigure Jumpers J1 J9 Position A COM2 Position B PS 2 mouse 5 ...

Page 47: ... sections require attention to the type of controller installed Microtouch Controller If you need to recalibrate the touchscreen refer to the sections in the touchscreen manual that explain calibrating the touchscreen and using the diagnostic utility Note The touchscreen and controller are a matched pair calibrated at the factory Xycom Controller If you need to recalibrate the touchscreen run the ...

Page 48: ...lling a thermostat controlled heater or air conditioner To allow for maximum cooling avoid obstructing the airflow Place any fans or blowers close to the heat generating devices If using a fan make sure that outside air is not brought inside the enclosure unless a fabric or other reliable filter is used This filtration prevents conductive particles or other harmful contaminants from entering the e...

Page 49: ...e rack chassis should be grounded with a ground rod or attached to nearby Earth structure such as a steel support beam Each different apparatus should be connected to a single Earth Ground point in a star configuration with low impedance cable Scrape away paint and other nonconductive material from the area where a chassis makes contact with the enclosure In addition to the ground connection made ...

Page 50: ...generators include switching components relays solenoids motors and motor starters Refer to the relevant Federal State Provincial and local electric codes which provides data such as the size and types of conductors color codes and connections necessary for safe grounding of electrical components It is recommended that the high voltage and low voltage cabling be separated and dressed apart In part...

Page 51: ...er rating is sufficient to supply the unit Creating a Power Cable This section describes how to create both an AC and DC power cable AC Power Cable You must create an AC power cable to supply power to units with AC power supplies You will need the following materials A three position power connector supplied A braid foil shielded power cable terminated at power source end with three 18 1 0 mm 16 1...

Page 52: ...ting the power cord from the unit DC Power Cable You must create a DC power cable to supply power to units with DC power supplies You will need the following materials A three position power connector supplied A braid foil shielded power cable with three 18 1 0 mm 16 1 3 mm or 14 1 6 mm AWG solid or stranded copper wire rated 80º C or better Perform the following steps to create the DC power cable...

Page 53: ...clamp and 6 32 screw provided to secure and strain relief the cable When installing the power cable to the unit use the securing screws on each side of the plug Warning Completely loosen the two securing screws on the plug when disconnecting the power cord from the unit Installation is complete once the power and other optional interface cables are installed Mounting the Unit Once the conditions i...

Page 54: ... the enclosure chassis A 6 32 threaded ground point hole is provided on the bottom panel of the unit 7 Tighten the 12 10 nuts to 25 lbs inch 2 8 Newton meters 28Kgf cm System Cutout Dimensions 3510 T 3512 T 1 315 33 40 315 8 00 2 150 54 61 6 150 156 21 10 150 257 81 12 300 312 42 1 650 41 91 5 150 130 81 8 650 219 71 10 300 261 62 11 670 296 42 9 630 244 60 ø 250 ø6 35 Figure 3 23 3510 3512 System...

Page 55: ...6 14 150 359 41 15 800 401 32 15 100 383 54 10 850 275 59 Figure 3 24 3510KP 3512KP System Cutout Dimensions inches mm 3535KPM and 3535T 3 857 97 97 457 11 61 9 157 232 59 14 457 367 21 18 312 465 12 685 17 40 1 085 27 56 5 085 129 16 8 085 205 36 12 085 306 96 13 170 334 52 17 400 441 96 12 370 314 20 ø 250 ø6 35 Figure 3 25 3535KP System Cutout Dimensions inches mm ...

Page 56: ...pansion power is limited as shown in the following table Available Expansion Current Voltage Available Current AHIP4 5x86 processors a AHIP 370 Celeron and Pentium II III processors b 5 VDC 6 17A 3 3 9A 12 VDC 1 88A 5 6A 12 VDC 0 71A 12 1 5A 12 45A a Total expansion power not to exceed 46 watts b Total expansion power not to exceed 48 watts ...

Page 57: ...nditions for Class I Division 2 hazardous locations It is the responsibility of the customer to ensure that the product is properly rated for the location If the intended location does not presently have a Class Division and Group rating then users should consult the appropriate authorities having jurisdiction in order to determine the correct rating for that Hazardous Location In accordance with ...

Page 58: ...2 Warning Explosion Hazard Do not disconnect equipment unless the power has been switched off or the area is known to be non hazardous Advertissment Risque D Explosion Avant de deconnecter l equipment coupler le courant ou s assurer que l emplacement est designe non dangereux Advertissment Risque D Explosion Dans les situations hasardees couper la courant avant de remplacer ou de cabler les module...

Page 59: ...e mixtures Class II Locations Class II locations are those that are or may become hazardous because of the presence of combustible dust Division 1 Locations A Division 1 location is one in which flammable or ignitable gasses vapors or combustible dusts and particles can exist due the following conditions Normal operating conditions Because of repair maintenance conditions leakage or where mechanic...

Page 60: ...icinity of electrical equipment may be ignitable by abnormal operation or failure of electrical equipment Hazardous Locations Group Ratings All electrical equipment that is approved for use in hazardous locations must include a group rating Various flammable and combustible substances are divided into these groups as a function of their individual maximum experimental safe gap MESG explosion press...

Page 61: ...ay be used if it is located in an area specified as non hazardous However limits in cable length between the workstation and the power switch may apply Otherwise the switch must be compliant with Class I Division 1 requirements intrinsically safe These switches are built in a manner that prevents the possibility of a spark when contacts are made or broken Use suitable UL listed and or CSA Certifie...

Page 62: ... to Hazardous Location installations always observe the following rules 1 Always install the workstations within an enclosure suitable for the specific application General purpose enclosures may be acceptable for Class I applications but are never acceptable for Class II applications Type 4 IP 65 enclosures are recommended even when not required by regulations 2 If present keep enclosure doors or ...

Page 63: ...sk into that subdirectory Enter the subdirectory and type Using the Keypad Utility The utility uses a menu bar and pull down menu system All menu bars are displayed across the top of the screen Utility and the current menu titles are shown at the bottom of the screen see figure 4 1 You need a full stroke keyboard to enter keystrokes while recording a new key macro editing an existing macro and ent...

Page 64: ...k with the utility and then used to reprogram other units from a batch file The command filename runs the utility batch mode Filename is the file containing the new keypad macros You must include the filename extension For example the batch file def3512 pkm will reprogram the keypad with default values Main Menu The Main Menu is shown illustrated Each menu option is described in the next few parag...

Page 65: ...verwritten Once loaded the macro set is available to edit view teach and or download to the keyboard controller Close Clears the macro set from memory and closes the file from which they came Save Copies the macro set from memory back into its original file The original file contents are overwritten Save As Creates a new file under the specified name and copies the macro set from memory into it Fo...

Page 66: ... press ENTER The macro is displayed as two lines ASCII and code The ASCII line displays each keycode as the keys it represents on the full stroke keyboard Special labels are used for certain keys e g Spc for space bar UAr for up arrow and bk for the break code prefix The code line is displayed in either Hex or decimal as explained below There is a one to one correspondence between the ASCII and co...

Page 67: ...s to the Macros menu Click is not supported To select a key to edit use the arrow keys to position the cursor on the desired key and press ENTER In edit mode the macro is displayed as two lines The top line the edit line displays the macro in either hex or decimal format and is the line in which the actual editing takes place The bottom line the ASCII line displays the macro in ASCII format and is...

Page 68: ...were saved in memory using Copy into the macro To paste a sequence of scan codes that were previously copied position the cursor where you want the text to appear and then press F1 Select Paste and then press ENTER Codes Displays a table of keys and their scan codes in Hex See the Codes section later in this chapter for a complete code listing Hex Decimal Toggles between displaying the scan codes ...

Page 69: ...hecksum is calculated during transmission and an error message displays if an error occurs As the macro is sent keyboard controller programs its EEPROM with the new macros which become the new key definitions for the keypad Utilities Menu When Utilities is selected a menu bar displays four choices Func Lock ON Func Lock OFF Clear EEPROM and Exit Func Lock ON Not available on the 3510KP 3512KP Func...

Page 70: ...ced keys in macros that use these keys The special scan codes are listed in the table below Special Scan Codes Code Meaning E2 E3 E4 E5 E6 E7 E8 E9 EA EB EC ED EE Insert Home Page Up Delete End Page Down Up Arrow Left Arrow Right Arrow Down Arrow Forward Slash Print Screens Sys Rq Pause Break The following table lists the default keypad keycodes the utility produces ...

Page 71: ... 2D F0 2D F13 S F13 12 04 F0 04 F0 12 S 1B F0 1B F14 T F14 12 0C F0 0C F0 12 T 2C F0 2C F15 U F15 12 03 F0 03 F0 12 U 3C F0 3C F16 V F16 12 0B F0 0B F0 12 V 2A F0 2A F17 W F17 12 83 F0 83 F0 12 W 1D F0 1D F18 X F18 12 0A F0 0A F0 12 X 22 F0 22 F19 Y F19 12 01 F0 01 F0 12 Y 35 F0 35 F20 Z F20 12 09 F0 09 F0 12 Z 1A F0 1A PF7 F31 11 05 F0 05 F0 11 12 46 F0 12 F0 46 PF8 F32 11 06 F0 06 F0 11 12 45 F0...

Page 72: ... 12 Contrast Down E0 12 E0 6B E0 F0 6B E0 F0 12 HOME E0 12 E0 6C E0 F0 6C E0 F0 12 HOME E0 12 E0 6C E0 F0 6C E0 F0 12 right arr right arr E0 12 E0 74 E0 F0 74 E0 F0 12 Contrast Up E0 12 E0 74 E0 F0 74 E0 F0 12 ESC ESC 76 F0 76 ESC 76 F0 76 down arr down arr E0 12 E0 72 E0 F0 72 E0 F0 12 Contrast Down E0 12 E0 72 E0 F0 72 E0 F0 12 NEXT PgDn E0 12 E0 7A E0 F0 7A E0 F0 12 PgDn E0 12 E0 7A E0 F0 7A E0...

Page 73: ...hard drive create a subdirectory for the files and copy all the files on the disk into that subdirectory Enter the subdirectory and type kputil Using the Keypad Utility The keypad utility uses a menu bar and pull down menu system All menu bars are displayed across the top of the screen Xycom Automation KP Utility and the current menu titles are shown at the bottom of the screen see Figure 4 1 A fu...

Page 74: ...he files containing these macros can be included on a disk with the keypad utility and then used to reprogram other units from a batch file The command keypad filename runs the keypad utility batch mode Filename is the file containing the new keypad macros The filename extension must be included Main Menu Figure 4 1 illustrates the Main Menu Exit Files Macros Upload Download Utilities Xycom Automa...

Page 75: ...memory and closes the file from which they came Save Copies the macro set from memory back into its original file The original file contents are overwritten Save As Creates a new file under the specified name and copies the macro set from memory into it For example to define different sets of codes save each set under a different name and download the one you wish to use Delete Deletes a file Exit...

Page 76: ...ns to the Macros menu ASCII Hex Decimal specifies the format to display the keystrokes as they are entered Default is ASCII Click is not supported To select a key to define use the arrow keys to position the cursor on the desired key and press ENTER After you select a key the utility records every keystroke on the external full stroke keyboard in a macro assigned to the chosen key As the keys are ...

Page 77: ...mory using Copy into the macro To paste a sequence of scan codes that were previously copied position the cursor where you want the text to appear and then press F1 Select Paste and then press ENTER Codes displays a table of keys and their scan codes in Hex See the Codes section in this chapter for a complete code listing Hex Decimal toggles between displaying the scan codes in Hex and Decimal for...

Page 78: ...and Description Func Lock ON Locked Func Lock OFF Unlocked Factory Default Reprograms the keypad macros to the factory default settings After completion the system will reboot Exit Returns to the Main Menu Keypad Scan Codes The utility s default keypad keycodes are listed in the following table Default Keypad Keycodes 3535KPM F A Key LED Off Function Mode F A Key LED On Alpha Mode Description of K...

Page 79: ...12 5D F0 5D F20 F20 12 09 F0 09 F0 12 12 3E F0 12 F0 3E PF11 F31 11 05 F0 05 F0 11 12 46 F0 12 F0 46 PF12 F32 11 06 F0 06 F0 11 12 45 F0 12 F0 45 PF13 F33 11 04 F0 04 F0 11 12 4A F0 12 F0 4A PF14 F34 11 0C F0 0C F0 11 12 36 F0 12 F0 36 PF15 F35 11 03 F0 03 F0 11 12 2E F0 12 F0 2E PF16 F36 11 0B F0 0B F0 11 12 25 F0 12 F0 25 PF17 F37 11 83 F0 83 F0 11 12 1E F0 12 F0 1E PF18 F38 11 0A F0 0A F0 11 12...

Page 80: ...0 74 E0 F0 74 E0 F0 12 PgDn PgDn E0 12 E0 7A E0 F0 7A E0 F0 12 PgDn E0 12 E0 7A E0 F0 7A E0 F0 12 down arr down arr E0 12 E0 72 E0 F0 72 E0 F0 12 down arr E0 12 E0 72 E0 F0 72 E0 F0 12 7B F0 7B 7B F0 7B ENTER ENTER 5A F0 5A ENTER 5A F0 5A END END E0 12 E0 69 E0 F0 69 E0 F0 12 END E0 12 E0 69 E0 F0 69 E0 F0 12 Left Start Mouse click windows start menu E0 12 E0 1F E0 F0 1F E0 F0 12 E0 12 E0 1F E0 F0...

Page 81: ...to determine if it needs to be changed ahead of schedule Remove dust and dirt from PC components If dust builds up on heat sinks and circuitry an obstruction of heat dissipation could cause the unit to malfunction If dust reaches the electronic boards a short circuit could occur Check the connections to I O modules especially in environments where shock could loosen the connections Check to see th...

Page 82: ... merely bring this to our customer s attention to offer alternative solutions and to provide all of our customers with the excellent service they deserve Any questions regarding this issue may be directed to our support center at support xycom com Please note Xycom recommends frequent back ups of your hard drive especially before beginning any preventative maintenance procedures Maintenance This s...

Page 83: ...onments temperature and stress can adversely affect parts made from thermoplastic resin For this reason material which may come in contact with the 3500 unit should be carefully evaluated under end use conditions for compatibility You should also follow the use and compatibility recommendations of the material manufacturer The following table lists general chemical compatibility guidelines ...

Page 84: ... compatible Strong alkaline materials should be avoided Esters Causes severe crystallization Partial solvents Avoid Greases and Oils Pure petroleum types generally compatible Many additives used with them are not compatible Halogenated Hydrocarbons Solvents Avoid Ketones Causes severe crystallization and stress cracking Partial solvents Avoid Silicone Oil and Greases Generally compatible up to 85º...

Page 85: ...sted below contact the appropriate manufacturer for compatibility 3510 3512 3510KP 3512KP Compatible Cleaning Agents Type Agents Aliphatics Hexane Heptane White Kerosene Mineral Spirits Petroleum Ethers 65º C boiling point Alcohols Methyl Isopropyl and Isobutyl 1 3 Denatured Alcohol Halogenated Hydrocarbons Freons TF TE Detergents and Cleaners Mild Soap and Water Solution VM P Naphtha Fantastik Wi...

Page 86: ...BER 3510 PART NUMBER 3512 PART NUMBER 3535 FRONT PANEL ASSEMBLY Touch Screen TFT 117334 101 119045 101 KP a 3510 3512 132274 001 132290 001 KPM 3535 132566 001 Non touch TFT 117334 001 119045 001 KP 3510 3512 140334 001 142046 KPM 3535 132579 001 DRIVES Hard Drive 109456 004 109456 004 109456 005 CPU ASSEMBLY Celeron 433 MHz Call Xycom Call Xycom Call Xycom Pentium III 600 MHz Call Xycom Call Xyco...

Page 87: ... Customization Department PR C restores equipment to normal operating condition and implements engineering changes that enhance operating specifications Xycom Automation tests products returned to Xycom with the standard Xycom test diagnostics Follow the steps below to prepare the unit for shipment 1 Obtain an RMA number for your unit by calling your nearest Xycom Automation Repair Department or X...

Page 88: ... box 7 Send the unit to the address given when you receive your RMA number Many technical support issues or problems can be resolved through our Web site at www xycom com Some of the items that you can find there are Distributor Locator and the Online Support Database In the Support Center you will find Hardware Software Driver Downloads IPC Application Notes and Knowledge Database In the Product ...

Page 89: ...e One ISA slot One PCI slot One PCI or PCI bus length expansion slot One ISA slot One PCI slot One PCI or PCI bus length expansion slot Available Power ab With AHIP 370 CPU board 3 3 V 9 A 5 V 6A 12 V 1 5A 12 V 0 71A CAUTION Total expansion power not to exceed 48 watts With AHIP 370 CPU board 3 3 V 9 A 5 V 6A 12 V 1 5A 12 V 0 71A CAUTION Total expansion power not to exceed 48 watts Mounting Panel ...

Page 90: ...l to 40 000 ft 12192 m Operating Sea level to 10 000 ft 3048m Non operating Sea level to 40 000 ft 12192 m Vibration a 5 to 2000 Hz Operating 0 006 0 15mm peak to peak displacement 1 0 max accleration Non operating 0 015 0 38mm peak to peak displacement 2 5 max acceleration 5 to 2000 Hz Operating 0 006 0 15mm peak to peak displacement 1 0 max accleration Non operating 0 015 0 38mm peak to peak dis...

Page 91: ...Appendix B Block Diagram 91 Appendix B Block Diagram Figure B 1 3500 3 slot System Block Diagram ...

Page 92: ......

Page 93: ...Keyboard Port Connectors This connector is a standard PS 2 compatible connector Pin Signal 1A KB_DATA 2A NC 3A GND 4A 5VFUSE 5A KB_CLK 6A NC Aux Port Connector This PS 2 mini DIN connector allows you to attach a serial device Pin Signal 1B AUX_DATA 2B NC 3B GND 4B 5VFUSE 5B AUX_CLK 6B NC Note You cannot use the AUX port when the touchscreen controller is using it ...

Page 94: ...tor LPT1 This is a 25 pin DB connector Pin Signal Pin Signal 1A STROBE 14A AUTOFEED 2A PD 0 15A PERROR 3A PD 1 16A INIT 4A PD 2 17A SELIN 5A PD 3 18A GND 6A PD 4 19A GND 7A PD 5 20A GND 8A PD 6 21A GND 9A PD 7 22A GND 10A PACK 23A GND 11A PBUSY 24A GND 12A PE 25A GND 13A SELECT Serial Port Connectors Serial ports RS 232 and RS 485 are supported on the AHIP4 and the AHIP6 boards Only one connector ...

Page 95: ...50Ω watt resistor from pin 3B to pin 4B with pin 1B connected to pin 3B and pin 2B connected to pin 4B For RXD termination connect a 150Ω watt resistor from pin 8B to pin 9B with pin 6B connected to pin 9B and pin 7B connected to pin 8B COM2 RS 232 Pin Signal Pin Signal 1B ORB_GND 14B NC 2B TXD2 15B NC 3B RXD2 16B NC 4B RTS2 17B NC 5B CTS2 18B NC 6B DSR2 19B NC 7B GND 20B DTR2 8B DCD2 21B NC 9B NC...

Page 96: ... connector is a 15 pin connector Pin Signal Pin Signal 1 RED 8 ORB_GND 2 GREEN 9 Fused VCC 3 BLUE 10 ORB_GND 4 NC 11 NC 5 ORB_GND 12 DDCDAT 6 ORB_GND 13 HSYNC 7 ORB_GND 14 VSYNC 15 DDCCLK External Floppy Connector This connector is only available if the unit is ordered without the internal floppy since the floppy interface supports only one floppy option Pin Signal Pin Signal 1 5V 14 FSTEP 2 IDX 1...

Page 97: ...er loosen the two protruding captive screws at the top back of the unit and remove the lid 3 If a touch screen or keypad is installed disconnect the cable s at the top of the system board 4 Set the unit with the front panel down and loosen the four captive screws holding the front panel to the display adapter plate 5 While securely holding the front panel flip the unit over 6 Lift off the front pa...

Page 98: ... ASSEMBLY RELEASE CLIP BULB ASSEMBLY RELEASE CLIP DISPLAY ASSEMBLY Figure D 1 Model AA104VB02 Bulb Assembly 13 Slide the new assembly into the opening from which the old assembly was removed Note Xycom Automation recommends replacing both bulbs at the same time 14 Reverse steps 1 through 9 to reassemble the unit ...

Page 99: ... at the top of the system board 4 Set the unit with the front panel down and loosen the four captive screws holding the front panel to the display adapter plate 5 While securely holding the front panel flip the unit over 6 Lift off the front panel and set it aside 7 Unscrew the four screws that attach the flat panel display to the standoffs 8 Disconnect the bulb connector from the inverter card 9 ...

Page 100: ... DISPLAY MOUNTING SCREW LOCATIONS BEZEL FLAT PANEL DISPLAY FRONT VIEW DISPLAY MOUNTING SCREWS LOCATIONS Figure D 2 Model AA121SK12 Bulb Assembly Front View 11 Referring to Figure D 3 insert a flat bladed screwdriver between the bulb and the clip and slide the bulb assembly out ...

Page 101: ... BULB ASSEMBLY PARTIALLY RETRACTED BULB ASSEMBLY RELEASE CLIP DISPLAY ASSEMBLY Figure D 3 Model AA121SK12 Bulb Assembly 12 Slide the new assembly into the opening from which the old assembly was removed 13 Reverse steps 1 through 10 to reassemble the unit ...

Page 102: ...rter 9 Unscrew the four screws that attach the flat panel display to the standoffs 10 Disconnect the data interface cable from the display 11 Gently lay the flat panel display facedown on a protective surface next to the unit 12 Referring to Figure D 3 unscrew the setscrews that secure the bulb assemblies and slide the bulb assemblies out of the display BULB CONNECTOR BULB ASSEMBLY Partially pulle...

Page 103: ...ts 35 D DC power cable 52 definitions class and division 59 Delete 75 display 9460 9462 18 9460KP 9462KP 19 Display 22 Division 1 Locations 59 Division 2 Locations 60 Documentation kit 11 DOS 73 Download Menu 78 DRAM 28 drivers Ethernet 41 Drives floppy dPower Panelisk 27 drives floppy disk 26 E Edit 75 76 77 Enclosures 60 Ethernet drivers 41 Exit 73 74 75 76 77 78 external floppy 29 F F A Key 78 ...

Page 104: ...nit 53 Mouse 80 mouse port 24 N Noise electrical 49 O Open 75 80 operating systems installation 39 Operation and Maintenance 62 P parallel port connector 94 PC AT 73 pinouts aux port 93 COM1 95 parallel port 94 VGA connector 96 Pinouts floppy connector 96 Keyboard connector 93 ports COM 24 IR 18 keyboard 24 mouse 24 parallel 24 printer 24 serial 24 video 24 Ports Keyboard 93 power cables DC 52 pow...

Page 105: ...ouch screen 11 touch screen drivers 44 touchscreen 21 22 45 46 U Upload Menu 77 user defined keys 19 Using the Keypad Utility 73 Utilities Menu 78 Utility Batch Mode 74 V VGA connector 96 video drivers 42 video expansion 42 video port 24 Video port 25 View 75 76 W Windows 95 73 Windows NT 73 ...

Page 106: ......

Page 107: ...Xycom Automation Inc 750 North Maple Rd Phone 734 429 4971 Fax 734 429 1010 http www xycom com 350003 E ...

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