Xtreme XR1270, Operation & Safety Manual

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Page 1
XR1270 Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
General 3
Replacement manuals 3
Model/Serial Number Plate 3
Orientation 3
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety Disclaimer 4
Signal Words 4
Safety Symbols 4
Employer Responsibility 7
Operator Responsibility 7
Operator Qualifications 7
Modifications 7
Mounting/Dismounting 8
Work Site Safety 8
Before Starting Forklift 9
Operation Safety 10
Load Safety 13
Attachments 13
Shut Down Procedure 13
Forklift Maintenance 14
Dead Engine Towing . . . . . . . . . . . . . . . . . . . . . 16
Parking Brake Release (Front Axle) 16
Re-activating Parking Brakes (Front Axle) 16
Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Label Legend 18
Left Side View 18
Right Side View 18
Front View 19
Rear View 19
Cab View 19
Replacement Labels 21
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Standard Equipment 32
Optional Equipment 32
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 33
Operator Cab . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Ignition Switch 34
Accessory Outlet 34
Accelerator Pedal 34
Service Brake Pedal 35
Steering Wheel 35
Horn Button 35
Operator Seat 35
Operator Seat Controls 35
Weight Suspension Lever 35
Lumbar Support 36
Fore and Aft Adjustment Lever 36
Backrest Angle Adjustment Lever 36
Seat Belt 36
Rear View Mirrors 37
Controls and Indicators 37
Travel Select Lever 37
Gear Select Switch 38
Parking Brake Switch 38
Load Capacity Charts 38
Hydraulic Oil Temperature Indicator 38
Low Brake Pressure Indicator 39
Rear Axle Lock Indicator 39
Hourmeter 39
Voltage Gauge 39
Fuel Gauge 40
Oil Gauge 40
Coolant Gauge 40
Light Switches 40
Work Light Switch 40
Rear Axle Centering Indicator 41
Steering Select Switch 41
Declutch Indicator 41
Declutch Switch 41
Outrigger Toggle Switches 42
Boom Control 42
Attachment Tilt Switch 44
Frame Sway Control Handle 44
Auxiliary Attachment Control 45
Optional Controls and Indicators 45
Two Wheel Rear (2WR) Steering Switch 45
Boom Angle Indicator 46
Boom Extend Letters 46
Frame Level Indicator 46
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Pre-Operation Inspection 47
Pre-Operation Inspection Checklist 49
Functional Tests 50
Functional Test Checklist 50
Operator Maintenance 51
Before Starting Forklift 52
Starting Forklift 52
Normal Starting 53
Cold Starting 53
Jump Starting 54
Forklift Travel 55
Steering Modes 55
Crab Steering 55
Two Wheel Steering (2W) 55
Four Wheel Steering (4W) 55
Two Wheel Rear Steering (2WR) (Optional) 55
Maximum Fork Sweep 55
Starting Travel 56
Shifting Gears 56
Warning Indicators and Gauges 56
Stopping Travel 57
Changing Travel Direction 57