XLT Ovens XD 9004G Operating Instructions Manual Download Page 34

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Technical Support US: 888-443-2751

Technical Support INTL: 316-943-2751

TIP

Opening the Sandwich Door will provide a grip location for removing the Front Panel.

OVEN CLEANING

Front Panels can weigh up to 75 lbs. [34 kg]. Use caution when lifting.

CAUTION

Summary of Contents for XD 9004G

Page 1: ...e regulations in force This appliance must be in stalled with sufficient ventilation to prevent the occurrence of unacceptable concentrations of sub stances harmful to health in the room in which it is installed This appliance needs an unobstructed flow of fresh air for satisfactory operation must be installed in a suitably ventilated room in accor dance with current regulations This appliance sho...

Page 2: ...st be maintained from combustible non combustible construction materials Follow all local codes when installing this unit Follow all local codes to electrically ground the unit Appliance is not to be cleaned with high pressure water XLT ovens are certified for use in stacks of up to three 3 units of XLT products Integration of other manufacturer s products into an oven stack is not recommended voi...

Page 3: ...fully HIGH VOLTAGE Indicates a potentially hazardous situation that if not avoided can result in serious injury or death DANGER Indicates a potentially hazardous situation that if not avoided can result in minor to moderate injury or serious damage to the product The situation described in the CAUTION may if not avoided lead to serious results Important safety measures are described in CAUTION as ...

Page 4: ... carrier and also to XLT The equipment must be installed and operated in accordance with the written instructions furnished with the unit This warranty shall not excuse the owner from properly maintaining the equipment in accordance with the written instructions furnished with the unit A copy of the Initial Start Up Checklist must be filled out and returned to XLT when the unit is initially instal...

Page 5: ...must be filled out and returned to the Authorized International Distributor when the unit is initially installed and or when the unit is removed and installed in another location The gas electric and HVAC utilities must be connected to the equipment and installed by locally licensed contractors The Authorized International Distributor must be contacted for service Failure to contact the Authorized...

Page 6: ... the delivery receipt call the carrier to make a freight damage claim within 24 hours of receipt Failure to make a damage claim within the first 24 hours may void the opportunity to have the claim re solved NOTIFY CARRIER OF DAMAGE AT ONCE This document is the property of the owner of this equipment XLT Ovens reserves the right to make changes in design specifications and or make ad ditions to or ...

Page 7: ...en Operation 31 Oven Operator Controls 32 Oven Cleaning 33 Oven Maintenance 37 Oven Troubleshooting 38 Hood Description 41 Hood Dimensions Weights 42 Recommended Exhaust Flow Rates 44 Hood Electrical Requirements 46 Hood Rough In Specifications 47 Hood Electrical Connections 48 Hood Installation 62 Hood Initial Start Up 81 Hood Operator Controls 82 Hood Valance Kit 83 Hood Duct Wrap Kit 86 Hood Cl...

Page 8: ... Accessories such as extended conveyor shelves base shelves extended fronts fire suppres sion components and perforated crumb trays are available from XLT In addition moving equip ment such as carts and lifting jacks are available to help install and move ovens Please contact XLT Ovens or your Authorized Distributor for more information OVEN DESCRIPTION The first 2 digits of the model number after...

Page 9: ...Support INTL 316 943 2751 9 OVEN DESCRIPTION Control Box Sandwich Door Crumb Tray Front Panel Knob Front Panel Product Stop Conveyor Locking Swivel Caster Oven Lid Data Plate Control Box Lid Chain Guard Control Panel Control Switch Document Tray ...

Page 10: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 10 OVEN DIMENSIONS WEIGHTS ...

Page 11: ...90 1 4 62 3 4 32 52 1513 1879 965 1397 1737 2369 2292 1594 813 1321 686 852 38 70 68 3 8 111 105 1 4 62 3 4 32 52 1984 2378 965 1778 1737 2819 2673 1594 813 1321 900 1079 18 32 48 3 8 70 1 4 67 1 4 67 3 4 17 37 57 1216 1621 457 813 1229 1784 1708 1721 432 940 1448 552 735 24 40 54 3 8 78 1 4 75 1 4 67 3 4 17 37 57 1386 1851 610 1016 1381 1988 1911 1721 432 940 1448 629 840 32 40 62 3 8 78 1 4 75 1...

Page 12: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 12 OVEN REQUIREMENTS GAS AND ELECTRICAL INLET DIMENSIONS WORLD AUSTRALIA ...

Page 13: ...48 1156 18 25 13 25 1 2 45 1 2 464 330 648 1156 18 25 13 10 1 4 35 1 4 55 1 4 464 330 260 895 1403 18 25 13 10 1 4 35 1 4 55 1 4 464 330 260 895 1403 18 25 13 10 1 4 35 1 4 55 1 4 464 330 260 895 1403 18 25 13 10 1 4 35 1 4 55 1 4 464 330 260 895 1403 18 25 13 10 1 4 35 1 4 55 1 4 464 330 260 895 1403 18 25 13 10 1 4 35 1 4 55 1 4 464 330 260 895 1403 18 25 13 10 1 4 35 1 4 55 1 4 464 330 260 895 ...

Page 14: ... 3270 2B 140 800 36 84 148 55 0 144 3 66 0 096 2 44 3855 142 200 41 64 150 02 0 209 5 31 0 125 3 18 3870 2B 137 900 36 84 145 49 0 144 3 66 0 096 2 44 Gas Oven Heating Values Orifice Sizes NAT LP All Fuels Australia Korea Standard World Australia Korea Standard World Oven Model Heating Values Orifice Sizes W C mbar kPa W C mbar kPa W C mbar kPa W C mbar kPa All 6 14 15 35 1 5 3 5 11 5 14 27 5 35 0...

Page 15: ...er Natural Gas Propane Gas I2H I2L I2E I2E I3B P I3 I3P Austria AT X X Belgium BE X X Cyprus CY X X X Czech Republic CZ X X Denmark DK X X Estonia EE X Finland FI X X France FR X X X X Germany DE X X X Greece GR X Hungary HU X X Iceland IS Ireland IE X X X Italy IT X X Latvia LT X Lithuania LV Luxembourg LU Malta MT X X Netherlands NL X X X Norway NO X Poland PL X Portugal PT X X X Slovakia SK X S...

Page 16: ... sediment trap shall be either a tee fitting with a capped nipple in the bottom outlet as illustrated and in accordance with ANSI Z223 1 2012 and NFPA 54 2012 National Fuel Gas Code section 9 6 7 5 The composition of gases varies greatly from time to time and from place to place For this reason the material used for the gas lines shall be steel or malleable iron not copper ANSI Z83 11 2006 CSA 1 8...

Page 17: ...assembly must be certified to AS NZS 1869 be Class B or D For Standard Ovens if installing with a flexible gas hose the installation must comply with either ANSI Z21 69 or CAN CGA 6 16 a disconnect device complying with either ANSI Z21 41 or CAN 6 9 The installation must conform with local building codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 latest version Na...

Page 18: ...hould be plugged into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug Electrical Grounding Instructions World Ovens This appliance is equipped with a ground lug for your protection against shock hazard must be properly grounded When installed the appliance must be electrically grounded in accordance with local codes Australian Ovens This appliance...

Page 19: ...vens are in the installed position Do not install utilities behind the ovens NOTE All installations must conform to local building and mechanical codes It is required that the ovens be placed under a ventilation hood to provide exhaust ventilation and adequate air supply 42 00 1067 48 00 1219 6 00 152 3 00 76 Electrical Supply Gas Manifold 6 00 152 minimum clearance 6 00 152 minimum clearance ...

Page 20: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 20 OVEN ASSEMBLY Base Assembly Triple Stack ...

Page 21: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 21 OVEN ASSEMBLY Base Assembly Single Double Stack ...

Page 22: ...le is frayed or shows signs of excessive wear and tear DO NOT USE until cable is replaced At a minimum replace the cable annually with wire rope that meets or exceeds the jack manufacturer s specifications Do not exceed the stated capacity of the jack DANGER These ovens are heavy can tip or fall causing bodily injury NEVER place any part of your body beneath any oven that is suspended by the lifti...

Page 23: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 23 OVEN ASSEMBLY The Lifting Pipe hole marked for the appropriate oven size must be installed closest to the control box NOTE 2 3 ...

Page 24: ...the Lifting Pipe properly and completely will result in damage injury or death from a falling oven Both jacks should be raised in unison otherwise they may bind and a dangerous situation will develop Do not put any part of yourself under the oven at any time The Oven is top heavy Be careful 6 4 5 DANGER DANGER Stacking the Ovens ...

Page 25: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 25 OVEN ASSEMBLY Stacking the Ovens ...

Page 26: ...d with casters all installations must be configured with a re straint to limit the movement of the oven without depending on the electric power supply cord or gas hose to limit the oven movement One 1 restraint kit which includes one 1 eye bolt 1 stainless steel clip a cable is required for each oven stack regardless if used on a single double or triple configuration The clip should be installed i...

Page 27: ...s pre existing holes to simplify installation and future service This design has been tested and approved to successfully comply with fire suppression codes It uses only two 2 nozzles per bake chamber and allows crumb trays chain guards and all other accessories to be easily removed The kit does not interfere with any operations or main tenance For fire suppression detailed information see manual ...

Page 28: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 28 OVEN FIRE SUPPRESSION ...

Page 29: ...as well as when all ovens are operating The ventilation hood must capture all of the smoke from the oven After the exhaust fan has been adjusted to completely capture and contain the heat there needs to be a corresponding amount of make up air MUA introduced into the building to offset the amount of air volume being removed An air balance test can determine the proper amount of make up air flow ra...

Page 30: ...Warranty will not be honored Start up Procedure Ensure that all ovens have been installed in accordance with the I O Manual and that all utilities are connected to the ovens in compliance with local building codes A copy of the Start up check list is located at the end of this manual 1 Fill out Step 1 on the checklist with all information and print legibly 2 Place 1 control box in service position...

Page 31: ...empt should be made to operate this oven during power failure 1 4 Actual Temperature To Adjust Temperature Press Either the Up or Down Arrow 2 3 Use Up Arrow to Increase Time Use Down Arrow to Decrease Time Set Point Temperature CAUTION All Conveyor Belt Times Oven Models MINIMUM MAXIMUM 1 30 17 00 Oven Operating Temperature Range Oven Models MINIMUM MAXIMUM 400 F 590 F All 205 C 310 C ...

Page 32: ...hnical Support INTL 316 943 2751 32 Circuit Breakers Fan Filter Temperature Control Conveyor Speed Controls OVEN OPERATOR CONTROLS Split Belt Conveyor Time Controls Temperature Controls 3270 2B and 3870 2B Only Fan Filter Circuit Breakers ...

Page 33: ...ible with Lexan on the face of the conveyor control The most critical item to be cleaned is the filter on the fan The filter is held in place by the stainless steel fan guard filter mount and can be washed several times Regular cleaning of the fil ter is important to maintain air circulation within the control box Depending upon store condi tions this filter should be cleaned weekly or as it gets ...

Page 34: ...751 Technical Support INTL 316 943 2751 34 TIP Opening the Sandwich Door will provide a grip location for removing the Front Panel OVEN CLEANING 5 4 3 2 1 1 Front Panels can weigh up to 75 lbs 34 kg Use caution when lifting CAUTION ...

Page 35: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 35 OVEN CLEANING 8 7 6 ...

Page 36: ... 443 2751 Technical Support INTL 316 943 2751 36 OVEN CLEANING 9 DO NOT spray liquid cleaning agents in the slots and holes in the following loca tions Rear of Control Box Underneath Control Box Main Fan Motor Cover CAUTION 10 ...

Page 37: ...before any cleaning or maintenance is done DANGER Cleaning Empty Crumb Trays Wipe down Front Sides Top Wipe down Control Box Control Panel Clean or Replace Fan Filters Remove large debris from Conveyor Wipe down Motor Cover Clean Sandwich Window Remove debris from Finger Outers Remove debris from inside Bake Chamber Remove debris from Main Fan Motor Clean Finger Outers Clean inside Bake Chamber Cl...

Page 38: ...of toppings XLT ovens can be configured to cook a wide variety of food items This is accomplished by arranging the fingers to control the baking characteristics Generally speaking most cooking is a bottom up process The hot air from the bottom row of fingers has to go through the conveyor a distance of about 2 50 8mm heat the pan or screen and then actually cook raw dough The hot air from the top ...

Page 39: ...gaging the quick disconnect fit ting on the gas hose 6 Check to see that the oven is fully assembled All of the fingers must be properly installed Incorrect or incomplete finger placement can cause a windy condition that can cause the burner not to light 7 Gas line size and pressure must be adequate to support total BTU requirements with all appli ances in store turned on Refer to the Oven Gas Req...

Page 40: ...ould minimize long and twisted duct runs and make efforts to have a straight clear path to the roof wall fan curb All hood supporting structures must be strong enough to support the weight of the hood and shrouds Refer to the Hood Dimensions Weights page for weight Maintain the proper clearances from combustible materials according to International Me chanical code IMC and National Fire Protection...

Page 41: ...e output power to control the speed of the exhaust fan All electric utilities for the hood and exhaust fan connect through the electrical box located on the rear of main canopy The operator switches are located on the control panel on the front of main canopy and interlock the function of the hood and oven s There are optional relays that provide interlocks for equipment such as fire suppression H...

Page 42: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 42 HOOD DIMENSIONS WEIGHTS ALL DIMENSIONS ARE FROM FINISHED FLOOR ...

Page 43: ...10 1016 854 281 259 270 240 134 111 127 48 3 8 96 5 8 32 40 37 5 8 680 630 655 575 325 265 290 1229 2454 813 1016 956 308 286 297 261 147 120 132 48 3 8 111 5 8 32 55 37 5 8 740 670 695 630 335 270 290 1229 2835 813 1397 956 336 304 315 286 152 122 132 48 3 8 126 5 8 32 70 37 5 8 780 705 720 680 340 265 285 1229 3216 813 1778 956 354 320 327 308 154 120 129 54 3 8 111 5 8 38 55 40 5 8 795 720 745 ...

Page 44: ...compared to design specifications A final air balance report with any corrections of issues found in the report will help to insure that your building systems are functioning properly efficiently Refer to Oven Ventilation Requirements Guidelines NOTE All values are CFM M3 Min unless otherwise noted Figures represent TOTAL VOLUME measured at the duct Top Middle Bottom 500 500 500 500 14 16 14 16 14...

Page 45: ...ilter Top Middle Bottom 187 5 187 5 93 75 93 75 57 15 57 15 28 58 28 58 187 5 187 5 93 75 93 75 57 15 57 15 28 58 28 58 189 75 241 5 155 25 181 125 57 84 73 61 47 32 55 21 189 75 241 5 155 25 181 125 57 84 73 61 47 32 55 21 187 5 187 5 93 75 93 75 57 15 57 15 28 58 28 58 189 75 241 5 155 25 181 125 57 84 73 61 47 32 55 21 287 25 365 625 235 125 274 3125 87 55 111 44 71 67 83 61 189 75 241 5 155 25...

Page 46: ...hree phase power output for the ventilation exhaust fan Up to Three 3 receptacles for ovens One 1 120 VAC fire alarm signal for Standard hoods or one 1 24 VDC fire alarm signal for World Hoods Outputs from Junction Box of Circuits Rating Purpose 1 208 240 VAC 1 Phase 60 Hz 6 Amp VFD Controller up to 3 120 VAC 1 Phase 60 Hz 20 Amp Ovens 1 230 VAC 1 Phase 50 Hz 6 Amp VFD Controller up to 3 230 VAC 1...

Page 47: ...S All structural members electrical fire suppression equipment shown for reference only Roof 1 2 All thread Supported by Unistrut 4 Locations Fire Suppression Service Panel Exhaust Fan Ceiling Joist HVAC Unit Welded Duct Drop Ceiling Fan Curb Electrical Service Panel Finished Floor Duct Wrap optional ...

Page 48: ... Optional MUA Damper Relays R4 R5 Terminal Strip Circuit Breaker VFD Controller Cooling Fan Relay R1 Fire Suppression Relay Exhaust Fan R2 Fire Suppression Relay Oven R3 Air Proving Circuit Relay R4 Terminal Strip Circuit Breaker VFD Controller Cooling Fan Relay R1 Fire Suppression Relay Exhaust Fan R2 Fire Suppression Relay Ovens R3 Air Proving Circuit Relay MUA R5 World Transformer ...

Page 49: ...t US 888 443 2751 Technical Support INTL 316 943 2751 49 HOOD ELECTRICAL CONNECTIONS Input Power to Lights Without VFD Controller Non VFD Control Box Cover removed Terminal Strip TS1 Grounding Block Oven hood interface ...

Page 50: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 50 Input Power to Ovens Standard Voltage Frequency HOOD ELECTRICAL CONNECTIONS ...

Page 51: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 51 Input Power to Ovens World Voltage Frequency HOOD ELECTRICAL CONNECTIONS ...

Page 52: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 52 HOOD ELECTRICAL CONNECTIONS Input Power to VFD Controller Standard Voltage Frequency ...

Page 53: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 53 HOOD ELECTRICAL CONNECTIONS Input Power to VFD Controller World Voltage Frequency ...

Page 54: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 54 HOOD ELECTRICAL CONNECTIONS Output Power from VFD to Exhaust Fan Standard Voltage Frequency ...

Page 55: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 55 Output Power from VFD to Exhaust Fan World Voltage Frequency HOOD ELECTRICAL CONNECTIONS ...

Page 56: ...AL CONNECTIONS MUA Damper Relays Single Output Standard Voltage Frequency Some wiring removed for clarity See schematic for details TS 1 TS 2 Supply from Breaker Panel 10 Amperes Maximum Neutral A1 A2 Power In Power Out MUA Unit Relay Customer Supplied 0 1 2 4 3 6 8 7 Standard MUA Relay ...

Page 57: ...16 943 2751 57 HOOD ELECTRICAL CONNECTIONS Some wiring removed for clarity See schematic for details MUA Damper Relays Single Output World Voltage Frequency TS 1 TS 2 A1 A2 MUA Unit Relay Customer Supplied 0 1 2 4 3 6 8 7 Standard MUA Relay 24 Vac Transformer ...

Page 58: ...ONS Some wiring removed for clarity See schematic for details TS 1 TS 2 0 1 R5 R4 Optional MUA Relays 2 4 3 6 8 7 Standard MUA Relay Supply from Breaker Panel 10 Amperes Maximum Neutral A1 A2 Power In Power Out A1 A2 Power In Power Out A1 A2 Power In Power Out MUA Unit Relay Customer Supplied MUA Unit Relay Customer Supplied MUA Unit Relay Customer Supplied ...

Page 59: ...3 2751 59 HOOD ELECTRICAL CONNECTIONS World Voltage Frequency W Air Proving Switches Some wiring removed for clarity See schematic for details TS 1 TS 2 Air Proving Relay Air Proving Switch MUA Air Proving Switch Exhaust 0 1 2 4 3 6 8 7 To R4 Must Remove Red Jumper ...

Page 60: ... 443 2751 Technical Support INTL 316 943 2751 60 HOOD ELECTRICAL CONNECTIONS Fire Alarm Relay Standard Voltage Frequency NOTE Connect wires from the Junction Box to the Normally Open NO contacts in the Fire Suppression cabinet ...

Page 61: ...8 443 2751 Technical Support INTL 316 943 2751 61 HOOD ELECTRICAL CONNECTIONS Fire Alarm Relay World Voltage Frequency NOTE Connect wires from the Junction Box to the Normally Open NO contacts in the Fire Suppression cabinet ...

Page 62: ...al Support US 888 443 2751 Technical Support INTL 316 943 2751 62 Prepare Ovens Remove Lid Screws Two 2 Only Prepare Ovens Control Box Closeout Bracket HOOD INSTALLATION Conveyors have been removed for clarity ...

Page 63: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 63 Prepare Ovens Front Shroud Brackets HOOD INSTALLATION ...

Page 64: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 64 HOOD INSTALLATION Prepare Ovens Bottom Rail Bracket Prepare Ovens Control Box Side Closeout ...

Page 65: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 65 HOOD INSTALLATION Prepare Ovens Rear Shroud Brackets ...

Page 66: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 66 HOOD INSTALLATION Prepare Hood ...

Page 67: ...cal Support INTL 316 943 2751 67 HOOD INSTALLATION Lifting Gear Setup AVI hoods can easily be moved and stacked with the proper lifting equipment The use of XLT approved lifting equipment is highly recommended Contact XLT for more information ...

Page 68: ...r shows signs of excessive wear tear DO NOT USE until cable is replaced Check for smooth operation The cable should not be pinched should pass smoothly over the pulley on top of the pole assembly At a minimum replace the cable annually with wire rope that meets or exceeds the jack manufacturer s specifications Do not exceed the stated capacity of the jack DANGER ...

Page 69: ...d be raised in unison otherwise they may bind and a dangerous situation will develop Do not put any part of yourself under the hood at any time The hood is top heavy Be careful DANGER Failure to engage the Lifting Jacks into the Lifting Pipe properly and completely will result in damage injury or death from a falling hood DANGER 1 2 3 ...

Page 70: ... INTL 316 943 2751 70 HOOD INSTALLATION 69 5 8 1 8 1768 3 All thread provided by others NOTE This measurement is from the finished floor to the bottom of the suspended hood Hood Must Be Suspended From Ceiling Joists DANGER Hang Hood From Ceiling Joists ...

Page 71: ...port US 888 443 2751 Technical Support INTL 316 943 2751 71 HOOD INSTALLATION Install Grease Trays Light Bulbs Covers and Grease Filters Filter Block Off to be over Grease Tray Grease Filters Grease Tray 1 2 3 4 5 6 ...

Page 72: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 72 HOOD INSTALLATION Install Shroud Hanging Brackets Parts Removed For Clarity ...

Page 73: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 73 HOOD INSTALLATION Install Corner Posts ...

Page 74: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 74 Install Bottom Rails HOOD INSTALLATION ...

Page 75: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 75 HOOD INSTALLATION Install Bottom Rails 20 3 4 528 16 1 4 413 ...

Page 76: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 76 Install Control Box Upper Closeout HOOD INSTALLATION NOTE If installing a 70 model the same will apply for the LH side of ovens ...

Page 77: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 77 HOOD INSTALLATION Install Shroud Panels Front and Ends 1 2 ...

Page 78: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 78 HOOD INSTALLATION Install Back Shroud Panel NOTE If installing a 70 model refer to page 76 ...

Page 79: ...tted with three 3 switch relocation outlets regardless of how many XLT Ovens are installed For a single oven use Top location For a double stack use Top lo cation for upper oven and Bottom location for lower oven leaving Middle location open Insert and lock each oven control cord into the designated location on the bottom of the hood control box ...

Page 80: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 80 HOOD INSTALLATION Connect Hood Control Cord Assembly 4 3 2 1 ...

Page 81: ...tments if needed The following items must be checked and verified to meet the specifications and requirements stated in this manual prior to the hood be ing commissioned Correct fan rotation Balanced make up air The Initial Start Up Checklist must be completed at time of installation signed by the Cus tomer and returned to XLT Ovens to initiate Warranty Policy Function Store VFD Controller Display...

Page 82: ...y one time to store the values HOOD OPERATOR CONTROLS The control switches are located on the front of the hood 1 Turn the light switch on Bulbs not included with hood 2 Turn the desired oven switch on Refer to the Oven start up section for instructions on how to adjust temperature and conveyor speed The oven s exhaust fan and make up air unit will be activated by this switch if the AVI Hood is in...

Page 83: ...the finished floor to the installed drop ceiling height The valance kit screws directly to the AVI Hood does not re quire any structural support The plastic coating must be removed from all parts prior to installa tion AVI Hood valance kits are available for different floor to ceiling heights Contact XLT Ovens or your designated representative for more information ...

Page 84: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 84 Install Valance Brackets HOOD VALANCE KIT OPTIONAL Install Front Back Panels ...

Page 85: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 85 Install Corner Panels HOOD VALANCE KIT OPTIONAL Install End Panels ...

Page 86: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 86 HOOD DUCT WRAP KIT OPTIONAL ...

Page 87: ...0 lbs 27 kg Use caution when lifting Schedule provided as a guide only Frequency of cleaning may vary as needed DO NOT spray liquid cleaning agents in the following locations Hood electrical box located on back of upper portion VFD Control Panel Oven must be cool and the electric cord unplugged before any cleaning is done Refer to the Hood Installation Section for disassembly and reassembly CAUTIO...

Page 88: ...ype of XLT Oven or AVI Hood problem you may experience Customer Service is available at 888 443 2751 24 7 365 or visit www xltovens com In the occurrence that the VFD controller has an ERROR Code displaying Follow these steps to clear them Alarm Error Codes E01 E04 Inverter output was short circuited E05 motor overload is detected by electronic thermal function E07 DC bus voltage exceeds a thresho...

Page 89: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 89 OVEN SCHEMATIC STANDARD 1 BOX 120 VAC ...

Page 90: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 90 OVEN SCHEMATIC WORLD KOREA 1 BOX 230 VAC ...

Page 91: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 91 OVEN SCHEMATIC AUSTRALIA 1 BOX 230 VAC ...

Page 92: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 92 OVEN SCHEMATIC STANDARD 2 BOX LH 120 VAC ...

Page 93: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 93 OVEN SCHEMATIC STANDARD 2 BOX RH 120 VAC ...

Page 94: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 94 OVEN SCHEMATIC WORLD KOREA 2 BOX LH 230 VAC ...

Page 95: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 95 OVEN SCHEMATIC WORLD KOREA 2 BOX RH 230 VAC ...

Page 96: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 96 OVEN SCHEMATIC AUSTRALIA 2 BOX LH 230 VAC ...

Page 97: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 97 OVEN SCHEMATIC AUSTRALIA 2 BOX RH 230 VAC ...

Page 98: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 98 HOOD SCHEMATIC STANDARD w oFS w VFD ...

Page 99: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 99 HOOD SCHEMATIC WORLD w oFS w VFD ...

Page 100: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 100 HOOD SCHEMATIC STANDARD w FS w VFD ...

Page 101: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 101 HOOD SCHEMATIC WORLD w FS w VFD ...

Page 102: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 102 HOOD SCHEMATIC w oFS w oVFD ...

Page 103: ...f House hold Appliances and Similar Electrical Appliances 2 EN 60335 A11 A1 2004 A12 A2 2006 A1 C1 2007 A13 2008 Low Voltage Directive LVD 3 EN 55014 1 2006 EN 61000 3 2 2006 EN 61000 3 3 1995 A1 2001 A2 2006 Electromag netic Compatibility EMC 4 EN 55014 2 1997 A1 2001 Conducted Emissions Surge Immunity 5 BS EN 203 1 2005 A1 2008 Standard for Safety of Gas Heated Catering Equipment 6 BS EN 203 2 1...

Page 104: ...ovens and AVI Hood are performed and documented by Intertek Testing Services NA Inc 165 Main Street Cortland NY 13045 Intertek is a nationally and internationally certified testing and accreditation agency The certifications for Australia are administered and verified by the Australian Gas Association 2 Park Way PO Box 122 BRAESIDE VIC 3195 3 402 Hannuri daero Sejong si 339 012 Republic of Korea 6...

Page 105: ...___________Contact Person ________________________________ Facility Information Freestanding Strip Mall New construction Existing location Remodel Oven Location Against wall In corner Island HVAC Contractor Contact _______________________Address City ____________________ State _____ Zip _______Phone _______________ Cell E mail List all gas appliances in store with gas requirements Oven 1 Btu Oven ...

Page 106: ..._____ Flame Sense µA 4th step Document the dynamic pressure with all the gas appliances running Inlet Pressures Dynamic _______ Is WC within 6 14 WC Yes No contact store owner to adjust ____Initial Middle Oven Verify Existing Serial N A Model __________________________________ Serial __________________________________ Front Belt Speed _______min ______sec Back Belt Speed _______min ______sec N A P...

Page 107: ...er supplied Volts Amps Hz Phase Number of bends in duct run _______45º ________ 90º Height from bottom of hood to finished floor Feet Inches Length of duct run from top of hood to fan Feet Inches Exhaust fan serial Rating of exhaust fan CFM Installer Information Date of installation _____________________________ Installed by XLT installer ____________ Other Company Phone Installer Hood Size 1832 2...

Page 108: ...08 Exhaust Fan Roof Top Unit RTU Roof Curb Welded Duct Duct Wrapper Roof Ceiling Ceiling Joist Fire Suppression Box Service Panel AVI Hood XLT Oven Floor Valance AVI Shroud Emergency Stop Strut All Thread VFD Gas Manifold Conveyor Shelf Gas Hose TYPICAL STORE INSTALLATION ...

Page 109: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 109 NOTES ...

Page 110: ...XLT Ovens PO Box 9090 Wichita Kansas 67277 US 888 443 2751 FAX 316 943 2769 INTL 316 943 2751 WEB www xltovens com ...

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