Xinje V5-4011 User Manual Download Page 42

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V5 series inverter

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3-12 Procedures

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Summary of Contents for V5-4011

Page 1: ...lectronic Co Ltd VB3 VB5 V5 VB3 VB5 V5 VB3 VB5 V5 VB3 VB5 V5frequency frequency frequency frequency inverter inverter inverter inverter User User User User manual manual manual manual No INV C 01 20081130 204 ...

Page 2: ...stall Installation ation ation ation and and and and Wiring Wiring Wiring Wiring Operati Operati Operati Operation on on on Descriptions Descriptions Descriptions Descriptions Function Function Function Function Parameters Parameters Parameters Parameters Fault Fault Fault Fault D D D Diagnos iagnos iagnos iagnosis is is is and and and and Disposal Disposal Disposal Disposal Maint Maint Maint Main...

Page 3: ... other manufacturers which have been approved or recommended by Xinje The products will run normally in the condition of been transported stored configured and installed correctly been operated and maintained as recommended Xinje Electronic Co Ltd Copyright reserved Without written authority please do not copy transfer or use this document and its content Anyone who disobeys this should take respo...

Page 4: ... 2 2 Wiring Wiring Wiring Wiring 16 16 16 16 2 3 2 3 2 3 2 3 Wiring Wiring Wiring Wiring of of of of main main main main circuit circuit circuit circuit terminals terminals terminals terminals 16 16 16 16 2 3 1 Wiring diagram 16 2 3 2 Terminal assignment and description 17 2 4 2 4 2 4 2 4 Basic Basic Basic Basic running running running running wiring wiring wiring wiring 18 18 18 18 2 5 2 5 2 5 2 ...

Page 5: ...rameters of terminal Group P4 66 4 2 6 Protective function parameters Group P5 74 4 2 7 Fault recording parameters Group P6 76 4 2 8 Close loop control parameters Group P7 77 4 2 9 Simple PLC operation parameters Group P8 80 4 2 10 Traverse and measure function parameters Group P9 83 4 2 11 Vector control parameters Group PA 85 4 2 12 Specail application function parameters Group PB 86 4 2 13 Fact...

Page 6: ...munication protocol protocol protocol protocol 93 93 93 93 7 2 7 2 7 2 7 2 Instruction Instruction Instruction Instruction of of of of communication communication communication communication protocal protocal protocal protocal 93 93 93 93 7 2 1 Communicating mode 93 7 2 2 Communication modes 93 7 2 3 Mode of communication port 94 7 3 Modbus RTU 7 3 Modbus RTU 7 3 Modbus RTU 7 3 Modbus RTU communic...

Page 7: ...l is intent for the following personnel Inverter installation personnel Project technical personnel electric engineer electrician Design personnel The above personnel should read and understand this manual carefully before operating and debugging 3 3 3 3 Validity Validity Validity Validity of of of of this this this this manual manual manual manual This manual may only be used for inverters made b...

Page 8: ...when carrying it If the inverter is held by the front cover the main body of the inverter may fall possible resulting in injury 2 Attach the inverter to metal or other noncombustible materials Fire can result if the inverter is attached to a combustible material 3 Install a cooling fan or other cooling device when installing more than one inverter in the same enclosure so that the temperature of t...

Page 9: ...es Otherwise a fire may occur 4 Tighten all terminal screws to the specified tightening torque Otherwise a fire may occur 5 Do not connect AC power to output terminals U V and W The interior parts of the Inverter will be damaged if voltage is applied to the output terminals 6 Do not connect phase advancing capacitors or LC RC noise filters to the output circuits The Inverter may be damaged or inte...

Page 10: ...r than the reference frequency please consider duration for the motor so as to avoid motor s damage caused by overheating Running Running Running Running at at at at frequency frequency frequency frequency above above above above 50Hz 50Hz 50Hz 50Hz If running at frequency above 50Hz besides the increment of vibration and noise the ranges of running speed of motor shaft and mechanical device have ...

Page 11: ...e case of status display unit or keyboard When you scrap the inverter please pay attention to Explosion risk of capacitor The capacitors in the main circuits may explode when they are burned Waste gas when plastic parts are burned Poisonous gas may be generated when front panel is burned Dispose method Please dispose as industrial rubbish Note Note Note Note For For For ForScrap Scrap Scrap Scrap ...

Page 12: ...o no no vector vector vector vector control control control control 1 2 1 2 1 2 1 2 Product Product Product Product t t t technical echnical echnical echnical s s s specification pecification pecification pecification 1 1 1 1 Technical Technical Technical Technicals s s specification pecification pecification pecification Level Type Rated capacity KVA Rated output current A Suitable motor KW 220V ...

Page 13: ...erter should be derated when the elevation is higher than 1000m Ambient Temperature 10 40 Humidity Less than 90 RH No dry bulb Vibration Less than 5 9 m s2 0 6M Storage Temperature 20 60 Structure Protect Configuration IP20 In the state of state display units or keyboard Cooling Manner Fan cooling V5 VB5 4_ V5 VB5 4_ V5 VB5 4_ V5 VB5 4_ _ _ _ _ _ _ _ _ 1P5 1P5 1P5 1P5 2P2 2P2 2P2 2P2 3P7 3P7 3P7 3...

Page 14: ...orque V F curve 1 V F curve mode by user and 3 kinds of torque derating modes 2nd power 1 7th power 1 2nd power Accelerate Decelerate curve Two modes linear Acc Dec S curve Acc Dec seven kinds of Acc Dec time Maximum 6000 minutes and unit minute or second is selectable DC braking Initial frequency of DC braking 0 15 00Hz Braking time 0 60 0 s Braking current 0 80 Power consumption braking Power co...

Page 15: ...g different setting modes can be selected Digital input channel Forward Reverse running command 6 channels programmable digital input can set 35 kinds of function X6 support 0 20KHz pulse output Analog input channel 2 channels analog input 4 20mA and 0 10V can be selected Analog output channel 1 channel analog output 0 10V be able to output setting frequency output frequency Digital pulse output c...

Page 16: ...V A VB5 VB5 VB5 VB5 series series series series 1 5KW 3 7KW 1 5KW 3 7KW 1 5KW 3 7KW 1 5KW 3 7KW VB5 VB5 VB5 VB5 series series series series 5 5KW 7 5KW 5 5KW 7 5KW 5 5KW 7 5KW 5 5KW 7 5KW LED Control terminals Power terminals Mounting hole 4 bits LED display Buttons Analog potentiometer ...

Page 17: ...ONNECT AC POWER TO OUTPUT TERMINALS OF U V W LOADSHARING BEFORE SERVICE NNECTION MENU ESC FWD ENT DATA JOG REV STOP RESET FWD REV ALM HZ V A V5 V5 V5 V5 series series series series 11 11 11 11 18 5KW 18 5KW 18 5KW 18 5KW V5 V5 V5 V5 series series series series 22 22 22 22 55KW 55KW 55KW 55KW MENU ESC ENTER DATA FWD JOG REV STOP RESET FWD REV ALM HZ V A MENU ESC ENTER DATA FWD JOG REV STOP RESET FW...

Page 18: ... 0 75 0 75 0 75 0 75KW KW KW KW Unit Unit Unit Unit mm mm mm mm VB5 VB5 VB5 VB5 series series series series 1 5 1 5 1 5 1 5 3 7KW 3 7KW 3 7KW 3 7KW Unit Unit Unit Unit mm mm mm mm The The The The details details details details of of of of the the the the dimension dimension dimension dimension Type W D1 L D2 H VB5 21P5 70 56 170 160 162 VB5 41P5 80 56 200 190 162 VB5 42P2 VB5 43P7 ...

Page 19: ...ies 11 11 11 11 55 55 55 55KW KW KW KW Unit Unit Unit Unit mm mm mm mm MENU ESC ENTER DATA FWD JOG REV STOP RESET FWD REV ALM HZ V A L W D2 D3 D1 L H STORED CHARGE DO NOT TOUCH UNTIL 10 MIN AFTER DISCONNECTION RISK OF ELECTRIC SHOCK DUAL SUPPLY DISCONNECT MAINS AND LOADSHARING WARNING DO NOT CONNECT AC POWER TO OUTPUT TERMINALS OF U V W BEFORE SERVICE H T T T Th h h he e e e details details detail...

Page 20: ...its units Each power level inverter is corresponding to the following connection method Table Table Table Table 1 1 1 1 1 1 1 1 Brak Brak Brak Braking ing ing ing resistor resistor resistor resistor selection selection selection selection Type W D1 L D2 H D3 V5 4011 230 120 420 160 218 400 V5 4015 V5 4018 V5 4022 290 180 450 210 217 430 V5 4030 V5 4037 375 230 581 230 261 551 V5 4045 V5 4055 Spec ...

Page 21: ...o provide 0 5m 1 0m 1 5m extension cable 18 5 1 32 5000 22 BRU 4045 1 27 2 5000 30 1 20 6000 37 1 16 9600 45 1 13 6 9600 55 1 10 12000 O O O Operate perate perate perate panel panel panel panel P P P Power ower ower ower KW KW KW KW S S S Suitable uitable uitable uitable T T T Type ype ype ype M M M Mounting ounting ounting ounting dimension dimension dimension dimension mm mm mm mm V5 OPU 01 1 5 ...

Page 22: ...cation where vibration less than 5 9m s 0 6G Far away from electramagnetism interfere source and other electric instruments sensitive with electramagnetism interfere 2 1 2 2 1 2 2 1 2 2 1 2 Mounting Mounting Mounting Mounting l l l location ocation ocation ocation and and and and space space space space Mount the inverter vertically under general condition The mounting space and distance are shown...

Page 23: ... other terminal should be connected with the inverter s grounding terminal E the cable length should be less than 50m 2 3 2 3 2 3 2 3 Wiring Wiring Wiring Wiring of of of of m m m main ain ain ain circui circui circui circuit t t t terminals terminals terminals terminals 2 3 1 2 3 1 2 3 1 2 3 1 Wiring Wiring Wiring Wiring d d d diagram iagram iagram iagram Fig Fig Fig Fig 2 3 2 3 2 3 2 3 Wiring Wi...

Page 24: ...20V 0 4 0 75 Fig A VB3 1 5 Fig B VB5 380V 1 5 3 7 Fig C VB5 5 5 7 5 Fig D VB5 11 18 5 Fig E V5 22 30 Fig F V5 37 55 Fig G V5 Voltage Terminal Function VB3 VB5 series Single phase 220V L N Single phase AC 220V input U V W Three phase AC output PE Grounding VB5 series Three phase 380V L1 L2 L3 Three phase AC 380V input R S T Three phase AC 380V input P PB Braking resistor P P Generatrix and U V W Th...

Page 25: ... 2 5 2 5 2 5 2 5 Setting Setting Setting Setting and and and and wiring wiring wiring wiring of of of of control control control control circuit circuit circuit circuit 2 5 1 2 5 1 2 5 1 2 5 1 P P P Position osition osition osition and and and and function function function function of of of of terminals terminals terminals terminals and and and and jumpers jumpers jumpers jumpers on on on on cont...

Page 26: ...verter jumper position Fig Fig Fig Fig 2 2 2 2 4 4 4 4 e e e e control control control control panel panel panel panel jumper jumper jumper jumper position position position position The position of terminals and jumpers on control panel are shown in Fig 2 4 the function descriptions of terminals are shown in Table 2 3 and the function descriptions of jumpers and their setting method are shown in ...

Page 27: ...panel panel JP2 Analog output terminal AO output 1 2 connect 4 20mA AO terminal outputs current signal 2 3 connect 0 10V AO terminal outputs voltage signal 0 10V JP3 CI current voltage input modes selection 1 2 connect V side 0 10V voltage signal 2 3 connect I side 4 20mA current signal 4 20mA Type Termina l Mark Name Function Description Specification Relay output terminal TA Inverter Multi funct...

Page 28: ...t 20KHz Analog input VI Analog input VI analog voltage input reference ground GND Input voltage range 0 10V input resistance 47KΩ accuracy 1 1000 CI Analog input CI Analog current voltage input voltage and current are selected by jumper JP3 and the default is current reference ground GND Input voltage range 0 10V input resistance 47KΩ Input current range 4 20mA input resistance 500Ω accuracy 1 100...

Page 29: ...t 4 20mA wiring is shown as below Fig Fig Fig Fig 2 7 2 7 2 7 2 7 CI CI CI CI terminals terminals terminals terminals wiring wiring wiring wiring 3 Wiring for analog ouput terminal AO Analog output terminal AO can display various physical quantities when connecting external analog meter output voltage 0 10V output current 4 20mA wiring is shown in Fig 2 8 10V 10V power supply Offer 10V power suppl...

Page 30: ... one host with one slave or one host with several slaves Also you can realize the functions such as real time monitor remote control high level automation and others for the inveter with the host PC or PLC software Connection of inverter s RS485 port and the host Fig Fig Fig Fig 2 9 2 9 2 9 2 9 RS485 RS485 RS485 RS485 RS485 232 RS485 232 RS485 232 RS485 232 RS232 RS232 RS232 RS232 cable cable cabl...

Page 31: ...ement requirement requirement requirement As the inverter s output wave is PWM electromagnetic noise will be inevitably generated while it is working To reduce the inverter s disturbance for the external devices this chapter introduces the mounting method in the following aspects control the noise local wiring grounding leak current usage of power supply filter 2 6 1 2 6 1 2 6 1 2 6 1 Control Cont...

Page 32: ...may operate incorrectly caused by leakage current of inverter grounding cable The problem can be solved if the equipment is not grounded 3 If the external equipment shares the same AC supply with the inverter the inverter s noise may be transmitted along its input power supply cables which may cause interference to other external equipments Take the following actions to solve this problem Install ...

Page 33: ...VB3 V5 VB5 series inverter 27 7 Do not connect other devices to inverter s power input terminals R S T or L N ...

Page 34: ...t the system requirement otherwise device damage and physical injury will happen 3 1 2 3 1 2 3 1 2 3 1 2 Frequenc Frequenc Frequenc Frequency y y y s s s setting etting etting etting channel channel channel channel In common operating mode there are 8 channels to set the frequency 0 keyboard analog potentiometer 1 a and keys on the keyboard 2 Operation panel function code 3 Terminals UP DOWN 4 Ser...

Page 35: ... parameter description in group P8 PLC running can be disabled by multi function terminal No 29 funcition and the inverter will select a running mode with low priority 3 3 3 3 Multi speed Multi speed Multi speed Multi speed running running running running Select Multi frequency 1 7 P3 26 P3 32 to realize multi speed running by no zero combination of multi function terminal No 1 2 and 3 functions 4...

Page 36: ...G REV STOP RESET FWD REV ALM HZ V A MENU ESC ENTER DATA FWD JOG REV STOP RESET FWD REV ALM HZ V A Key Key Key Key Name Name Name Name Function Function Function Function Forward running In operate panel control mode press this key to run forward Stop Reset In operate panel control mode press this key to stop running or return to normal state when inverter is in error state Program Exit Enter or ex...

Page 37: ...panel panel The inverter s operation panel can display four paraters in stopping editing fault alarming and running 1 1 1 1 Parameters Parameters Parameters Parameters displayed displayed displayed displayed in in in in stopping stopping stopping stopping status status status status When the inverter stops operation operation panel displays monitor parameters in stopping status the normally conten...

Page 38: ...g 3 5 Press key to view the relative fault parameters in stopping status and then press to shift to fault code display If you want to view fault information press to view P6 parameter in editing status After you finding out and solve the default the inverter can be reset by key in operation panel or control terminals or communication command The fault code will not disappear until the fault is cle...

Page 39: ...e the parameters parameters parameters parameters in in in in running running running running status status status status 1 State parameter can only display seven parameters from b 00 to b 06 with factory setting you can view other status parameters by changeing P3 41 and P3 42 2 When you want to view status monitor parameter press can shift to default monitor parameter display status The default ...

Page 40: ...hanged by wrong operation If you really want to change the setting first set P3 01 to 0 3 3 3 3 Jog Jog Jog Jog When the inverter in stop state press JOG key and holde it the panel will display start output frequency and the frequency will ramp to 5Hz then releasing the JOG key the frequency will drop to 0Hz and the inverter will stop Fig Fig Fig Fig 3 9 3 9 3 9 3 9 Jog Jog Jog Jog Operation Opera...

Page 41: ...place If you release and press it again the digital will restart to increase from the unit s place of LED 3 When pressing the digital decreases from unit s place of LED then it borrow from ten s place the digital of ten s place starts to decrease So does the digital in hundred place and thousand s place If you realse key and press it again it will restart to descrease from the unit s place of LED ...

Page 42: ...Fig 3 12 3 12 3 12 3 12 Procedures Procedures Procedures Procedures of of of of starting starting starting starting the the the the driver driver driver driver for for for for the the the the first first first first time time time time ...

Page 43: ...y setting mode 0 Analog potentiometer in the panel 1 Increase Decrease key 2 digit setting 1 via keys on the panel 3 digit setting 2 via terminal UP DOWN 4 digit setting 3 via serial port 5 VI analog input VI GND 6 CI analog input CI GND 7 Pulse input PULSE 8 Combined setting mode refer to P3 00 1 0 P0 02 Running frequency in digit mode P0 19 High frequency limit P0 20 low frequency limit 0 01HZ 5...

Page 44: ...0Hz P0 24 V F voltage value V1 0 P0 26 0 1 0 0 P0 25 V F frequency value P2 P0 23 P0 27 0 01Hz 0 00Hz P0 26 V F voltage value V2 P0 24 P0 28 0 1 0 0 P0 27 V F frequency value P3 P0 25 P0 07 basic running frequency 0 01Hz 0 00Hz P0 28 V F voltage value V3 P0 26 100 0 0 1 0 0 Group Group Group Group P1 P1 P1 P1 reference reference reference reference frequency frequency frequency frequency parameter...

Page 45: ...ency corresponding to max reference of PULSE 0 00 high frequency limit 0 01Hz 50 00Hz P1 16 Input mode of CI 0 4 20mA 1 0 10V 0 Group Group Group Group P2 P2 P2 P2 Starting Starting Starting Starting and and and and Braking Braking Braking Braking Prameters Prameters Prameters Prameters Parameter Parameter Parameter Parameter Name Name Name Name Range Range Range Range Minmum Minmum Minmum Minmum ...

Page 46: ...tory setting setting setting setting Change Change Change Change P3 00 Combination of frequency input 0 VI CI 1 VI CI 2 External pulse reference VI Increase Decrease key reference 3 External pulse reference VI Increase Decrease key reference 4 External pulse reference CI 5 External pulse reference CI 6 RS485 VI Increase Decrease key reference 7 RS485 VI Increase Decrease Key reference 8 RS485 CI I...

Page 47: ...slip compensation 0 150 1 0 P3 06 Jog operating frequency 0 10 50 00Hz 0 01Hz 5 00Hz P3 07 Acc time of jog operation 0 1 60 0s 0 1s 5 0s P3 08 Dec time of jog operation 0 1 60 0s 0 1s 5 0s P3 09 Communication config LED unit s place baud rate selection 0 1200BPS 1 2400BPS 2 4800BPS 3 9600BPS 4 19200BPS 5 38400BPS LED ten s place data format 0 1 7 2 foramt no parity check 1 1 7 1 format Odd 2 1 7 1...

Page 48: ...t frequency upper limit of frequency 0 01Hz 20 00Hz P3 29 Multi frequency 4 Lower limit frequency upper limit of frequency 0 01Hz 30 00Hz P3 30 Multi frequency 5 Lower limit frequency upper limit of frequency 0 01Hz 40 00Hz P3 31 Multi frequency 6 Lower limit frequency upper limit of frequency 0 01Hz 45 00Hz P3 32 Multi frequency 7 Lower limit frequency upper limit of frequency 0 01Hz 50 00Hz P3 3...

Page 49: ...ers Parameters of of of of Teriminal Teriminal Teriminal Teriminal Parameter Parameter Parameter Parameter Name Name Name Name Range Range Range Range Minmum Minmum Minmum Minmum unit unit unit unit Factory Factory Factory Factory setting setting setting setting Change Change Change Change P4 00 Function selection of input terminal X1 0 Control terminal free 1 Multi step speed control terminal 1 2...

Page 50: ...length clearing input P4 01 Function selection of input terminal X2 As above 1 2 P4 02 Function selection of input terminal X3 As above 1 3 P4 03 Function selection of input terminal X4 As above 1 10 P4 04 Function selection of input terminal X5 As above 1 17 P4 05 Function selection of input terminal X6 As above 1 18 P4 06 Function selection of input terminal X7 FWD As above 1 0 P4 07 Function se...

Page 51: ...g finished RDY 15 Inverter fault 16 Start frenquence running time 17 Start DC injection braking time 18 Stop braking time 19 High and lower limits of traverse operating frequency 20 set running time arrive P4 11 Relay output selector As above 1 15 P4 12 Detecting range of frequency arrive FAR 0 00 50 00Hz 0 01Hz 5 00Hz P4 13 FDT1 frequency level 0 00 upper limit of of frequency 0 01Hz 10 00Hz P4 1...

Page 52: ...reset counting value arriving P4 23 9999 1 0 P4 23 Mid counting value arriving 0 P4 22 1 0 P4 24 Overload pre alarm detection level 20 200 1 130 P4 25 Delay time of over load pre alarm 0 0 20 0s 0 1s 5 0s Group Group Group Group P5 P5 P5 P5 Protective Protective Protective Protective function function function function parameters parameters parameters parameters Parameter Parameter Parameter Param...

Page 53: ...setting setting Change Change Change Change P6 00 Previous fault record Previous fault record 1 0 P6 01 Output frequency of previous fault Output frequency of previous fault record 0 01Hz 0 P6 02 Setting frequency of previous fault Setting frequency of previous fault record 0 01Hz 0 P6 03 Output current of previous fault Output current of previous fault 0 1A 0 P6 04 Output voltage of previous faul...

Page 54: ...ference temperature and speed 1 0 P7 15 Integral adjustment selection 0 Stop integral adjustment selection when the frequency reaches upper limit or lower limits 1 Continue the integral adjustment selection when the frequency reaches high limit or lower limits 1 0 P7 16 Close loop preset frequency 0 upper limit of of frequency 0 01Hz 0 00Hz P7 17 Holding time of close loop 0 0 250 0s 0 1s 0 1s P7 ...

Page 55: ...0 P8 03 Stage 2 setup 000 621 1 000 P8 04 Operating time in stage 2 0 1 6000 0 0 1 10 0 P8 05 Stage 3 setup 000 621 1 000 P8 06 Operating time in stage 3 0 1 6000 0 0 1 10 0 P8 07 Stage 4 setup 000 621 1 000 P8 08 Operating time in stage 4 0 1 6000 0 0 1 10 0 P8 09 Stage 5 setup 000 621 1 000 P8 10 Operating time in stage 5 0 1 6000 0 0 1 10 0 P8 11 Stage 6 setup 000 621 1 000 P8 12 Operating time...

Page 56: ...0cm 0 01cm 10 00cm P9 13 Number of pulses per revolution 1 9999 1 1 Group Group Group Group PA PA PA PA Vector Vector Vector Vector Control Control Control Control Parameters Parameters Parameters Parameters Parameter Parameter Parameter Parameter Name Name Name Name Range Range Range Range Minmum Minmum Minmum Minmum unit unit unit unit Factory Factory Factory Factory setting setting setting sett...

Page 57: ...ters parameters parameters parameters Parameter Parameter Parameter Parameter Name Name Name Name Range Range Range Range Minmum Minmum Minmum Minmum unit unit unit unit Factory Factory Factory Factory setting setting setting setting Change Change Change Change PB 00 Jog frequency source 0 4 0 P3 06 1 Panel potentiometer 2 P0 02 3 VI 4 CI 0 0 PB 01 selection of forward reverse dead time 0 1 0 Dead...

Page 58: ...uency 0 01Hz b 01 Reference frequency Presetn reference frequency 0 01Hz b 02 Output voltage Valid value of present output voltage 1V b 03 Output current Valid value of present output current 0 1A b 04 Bus voltage Present DC bus voltage 1V b 05 Module temperature IGBT Temperature of heatsink 10C b 06 Motor overload speed Present motor overload speed 1r min b 07 Operating time one continusly operat...

Page 59: ...V5 series inverter 53 ...

Page 60: ...y and CI input is decided by parameter P1 06 P1 10 7 7 7 7 Pulse Pulse Pulse Pulse input input input input PLUSE PLUSE PLUSE PLUSE The referency frequency is set by pulse input via pulse terminal can only be input via terminal X6 The corresponding relationship between frequency and PLUSE input is decided by parameters P1 11 P1 15 8 8 8 8 Combination Combination Combination Combination Please refer...

Page 61: ... Fig Fig Fig Fig 4 4 4 4 2 2 2 2 Characteristic Characteristic Characteristic Characteristic parameter parameter parameter parameter FH FL are defined by P0 19 and P0 20 as upper limit of of frequency and lower limit of frequency In order to compensate the torque drop at low frequency the inverter can be boost the output voltage so as to boost the torque the torque boost of constant torque curve a...

Page 62: ...tator s current changes The bigger the stator is the higher the boost voltage Carrier frequency will effects the motor s noise and heat waste The relationship among carier frequency motor noise leak current and dist are shown below P0 10 P0 10 P0 10 P0 10 Cut off Cut off Cut off Cut off frequency frequency frequency frequency of of of of torque torque torque torque boost boost boost boost Range Ra...

Page 63: ...second second second 1 1 1 1 minute minute minute minute Note Note Note Note 1 This function is active for all the process of Acc Dec except jog running 2 Select second as time unit is recommended Acc time is the time taken for the motor to accelerate from 0 Hz to upper limit of frequency as t1 in Fig 4 6 Dec time is the time taken for the motor to decelerate from upper limit of frequency to 0 Hz ...

Page 64: ...ower Lower Lower Lower limit limit limit limit of of of of frequency frequency frequency frequency Range Range Range Range 0 00Hz 0 00Hz 0 00Hz 0 00Hz upper upper upper upper limit limit limit limit of of of of frequency frequency frequency frequency 0 00HZ 0 00HZ 0 00HZ 0 00HZ P0 21 P0 21 P0 21 P0 21 Lower Lower Lower Lower mimit mimit mimit mimit of of of of frequency frequency frequency frequen...

Page 65: ...n reference reference reference reference of of of of VI VI VI VI Range Range Range Range 0 00 0 00 0 00 0 00 upper upper upper upper limit limit limit limit of of of of frequency frequency frequency frequency 0 00Hz 0 00Hz 0 00Hz 0 00Hz P1 04 P1 04 P1 04 P1 04 Max Max Max Max reference reference reference reference of of of of VI VI VI VI Range Range Range Range P1 04 P1 04 P1 04 P1 04 10 00V 10 ...

Page 66: ...nce of of of of PULSE PULSE PULSE PULSE Range Range Range Range 0 0 0 0 0 0 0 0 P1 14 P1 14 P1 14 P1 14 0 1K 0 1K 0 1K 0 1K P1 13 P1 13 P1 13 P1 13 Frequency Frequency Frequency Frequency corresponding corresponding corresponding corresponding to to to to min min min min reference reference reference reference of of of of PULSE PULSE PULSE PULSE Range Range Range Range 0 00 0 00 0 00 0 00 upper up...

Page 67: ...to the initial frequency when inverter starts as shown in Fig 4 10 as Fs Holding time of starting frequency points to the holding time while inverter is running at the starting frequency as shown in Fig 4 10 as t1 Note Note Note Note Starting frequency is not stricted by the lower limit of frequency Fig Fig Fig Fig 4 10 4 10 4 10 4 10 Starting Starting Starting Starting frequency frequency frequen...

Page 68: ...ry running running running running parameters parameters parameters parameters Group Group Group Group P3 P3 P3 P3 When P0 01 Frequency setting mode is set to 8 combination of frequency setting can be set through this parameter 0 VI CI 1 VI CI 2 External pulse reference VI Increase Decrease key reference 3 External pulse reference VI Increase Decrease key reference 4 External pulse reference CI 5 ...

Page 69: ... output voltage through detecting load current to achieve energy saving when the motor running without load or with light load Auto energy saving is suitable for the application with steady load and speed AVR function points to regulating voltage automatically When the input voltage of inverter fluctuates AVR function can keep it steady In Dec to stop process if AVR is disabled the Dec time is sho...

Page 70: ...the inverter will stop according to Dec to time You can change baud rate digital format and communication mode by setting unit s place ten s place and hundred s place of P3 09 Unit Unit Unit Unit s s s s place place place place of of of of LED LED LED LED Set baud rate the values are shown below 0 1200BPS 1 2400BPS 2 4800BPS 3 9600BPS 4 19200BPS P3 06 P3 06 P3 06 P3 06 Jog Jog Jog Jog operating op...

Page 71: ...shod threshod for for for for judging judging judging judging communication communication communication communication status status status status Range Range Range Range 0 0 0 0 0 0 0 0 1000 0S 1000 0S 1000 0S 1000 0S 0 0S 0 0S 0 0S 0 0S P3 12 P3 12 P3 12 P3 12 Host Host Host Host P P P PC C C C response response response response del del del delay ay ay ay Range Range Range Range 0 0 0 0 1000ms 1...

Page 72: ... 30 P3 30 P3 30 P3 30 Multi frequency Multi frequency Multi frequency Multi frequency 5 5 5 5 Range Range Range Range lower lower lower lower limit limit limit limit of of of of frequency frequency frequency frequency upper upper upper upper limit limit limit limit of of of of frequency frequency frequency frequency 40 00H 40 00H 40 00H 40 00Hz z z z P3 31 P3 31 P3 31 P3 31 Multi frequency Multi f...

Page 73: ...000 00 00 00 FFFF FFFF FFFF FFFF 0000 0000 0000 0000 P3 43 P3 43 P3 43 P3 43 Display Display Display Display parameters parameters parameters parameters 3 3 3 3 Range Range Range Range 0000 0000 0000 0000 4040 4040 4040 4040 0001 0001 0001 0001 P3 44 P3 44 P3 44 P3 44 Display Display Display Display coefficient coefficient coefficient coefficient without without without without unit unit unit unit...

Page 74: ...nal 3 27 Close loop disabled 9 3 wire operation control 28 Pause the PLC operation 10 Coast to stop FRS 29 PLC disabled 11 External stop command 30 Reset PLC stopping status 12 DC injection braking command DB 31 Frequency reference is input via CI 13 Inverter running prohibit 32 Counter s trig signal input 14 Frequency ramp up UP 33 Counter s zero cleaning signal input 15 Frequency ramp down DOWN ...

Page 75: ... 06 P3 08 6 6 6 6 8 8 8 8 Acc Dec Acc Dec Acc Dec Acc Dectime time time time selection selection selection selection Table Table Table Table 4 3 4 3 4 3 4 3Acc Dec Acc Dec Acc Dec Acc Dec time time time time selection selection selection selection Through the ON OFF combination of Dec time terminal you can select dec time 1 7 9 9 9 9 3 wire 3 wire 3 wire 3 wireoperation operation operation operati...

Page 76: ... 1 Different ON OFF combination of terminals 19 20 and 21 can select reference frequency as shown in Table 4 4 The inverter will be active this function and P0 01 later Table Table Table Table 4 4 4 4 4 4 4 4 Frequency Frequency Frequency Frequency selector selector selector selector 22 22 22 22 Terminal Terminal Terminal Terminal control control control control mode mode mode mode is is is is for...

Page 77: ...r Counter Counter s s s s zero cleaning zero cleaning zero cleaning zero cleaning signal signal signal signal input input input input It is used to clear the counter to zero in conjunction with terminal 43 34 34 34 34 External External External External interrupt interrupt interrupt interrupt input input input input After receiving external interrupt input signal inverter will lock output and runn...

Page 78: ...utputterminals terminals terminals terminals P4 09 P4 09 P4 09 P4 09 UP D UP D UP D UP DOW OW OW OWN N N N speed speed speed speed rate rate rate rate Range Range Range Range 0 01 0 01 0 01 0 01 99 99H 99 99H 99 99H 99 99Hz s z s z s z s 1 00 1 00 1 00 1 00 H H H Hz z z z s s s s P4 10 P4 10 P4 10 P4 10 Bi direction Bi direction Bi direction Bi direction open collector open collector open collecto...

Page 79: ...ncy of inverter is 0 while the terminal will output indicate signal when inverter is in running status 10 10 10 10 Simple Simple Simple Simple PLC PLC PLC PLCPause Pause Pause Pause running running running running finished finished finished finished An indicate signal single pulse signal 500ms width will be output if the present stage of PLC operation is finised 11 11 11 11 PLC PLC PLC PLC is is i...

Page 80: ... 00Hz z z z 5 00Hz 5 00Hz 5 00Hz 5 00Hz P4 13 P4 13 P4 13 P4 13 FDT1 FDT1 FDT1 FDT1 freqeuncy freqeuncy freqeuncy freqeuncy level level level level Range Range Range Range 0 00 0 00 0 00 0 00 upper upper upper upper limit limit limit limit of of of of frequency frequency frequency frequency 10 00Hz 10 00Hz 10 00Hz 10 00Hz P4 14 P4 14 P4 14 P4 14 FDT1 FDT1 FDT1 FDT1 lag lag lag lag Range Range Rang...

Page 81: ...rated current Bi direction open collector will output available signal after the delay time set by P4 25 refer to Fig 4 29 and P4 11 for details Fig Fig Fig Fig 4 29 4 29 4 29 4 29 Overload Overload Overload Overload pre alarm pre alarm pre alarm pre alarm 7 CI 0 10V 4 20mA P4 19 P4 19 P4 19 P4 19 AO AO AO AO output output output output mode mode mode mode Range Range Range Range 0 0 0 0 1 1 1 1 1...

Page 82: ... the motor s decelerate rate may be lower than that of inverter s output frequency due to the load inertia At this time the motor will feedback the energy to the drive resulting in the voltage rise on the inverter s DC bus If no measures taken the inverter will trip due to over voltage During the deceleration the inverter detects the bus voltage and compares it with the over voltage point at stall...

Page 83: ...tantaneous powe off E 11 displayed in inverter s LED occurs when inverter is in running status after repowering it will detect speed automatically and then restart after the reference holding time set by P5 08 During the holding time of restart the inverter will not start even if you input running command while if you input stop command the inverter will stop detecting and restarting When the inve...

Page 84: ... record record Range Range Range Range 0 23 0 23 0 23 0 23 0 0 0 0 P6 09 P6 09 P6 09 P6 09 4 4 4 4 latest latest latest latest fault fault fault fault record record record record Range Range Range Range 0 23 0 23 0 23 0 23 0 0 0 0 P6 10 P6 10 P6 10 P6 10 5 5 5 5 latest latest latest latest fault fault fault fault record record record record Range Range Range Range 0 23 0 23 0 23 0 23 0 0 0 0 P6 11...

Page 85: ...unction of close loop preset frequency P7 16 P7 17 5 Set close loop filter time sampling cycle T limits of deviation and gain coefficient P7 03 P7 04 P7 12 P7 13 0 0 0 0 Close loop Close loop Close loop Close loop control control control controlis is is is disabled disabled disabled disabled 1 1 1 1 PI PI PI PI close loop close loop close loop close loop control control control controlis is is is ...

Page 86: ...ence reference reference in in in in digital digital digital digital mode mode mode mode Range Range Range Range 0 00 0 00 0 00 0 00 10 00V 10 00V 10 00V 10 00V 0 00V 0 00V 0 00V 0 00V P7 06 P7 06 P7 06 P7 06 Min Min Min Min reference reference reference reference Range Range Range Range 0 0 0 0 0 0 0 0 Max Max Max Max reference reference reference reference 0 0 0 0 0 0 0 0 P7 07 P7 07 P7 07 P7 07...

Page 87: ... Fig 4 39 4 39 4 39 4 39 zero frequency zero frequency zero frequency zero frequency hysteresis hysteresis hysteresis hysteresis As shown in Fig 4 39 Start process P7 14 P7 14 P7 14 P7 14 Close Close Close Close loop loop loop loop adjustment adjustment adjustment adjustment characteristic characteristic characteristic characteristic Range Range Range Range 0 0 0 0 1 1 1 1 0 0 0 0 P7 15 P7 15 P7 1...

Page 88: ... running time and they are set by P8 01 P8 14 Unit Unit Unit Unit s s s s place place place place of of of of LED LED LED LED PLC operation mode selection 0 0 0 0 Disabled Disabled Disabled Disabled 1 1 1 1 Stop Stop Stop Stop after after after after operating operating operating operating for for for for one one one one cycle cycle cycle cycle As As As As shown shown shown shown in in in in Fig 4...

Page 89: ...rting mode after stopping 0 Run again for stage 1 1 Continue to run from the stopping stage Hundred Hundred Hundred Hundred s s s s place place place place Save at power off 0 Not saving 1 Save the time and frequency at power off Thousand Thousand Thousand Thousand s s s s place place place place Selecting the unit of time 0 second 1 minute Ten Ten Ten Ten s s s s place place place place of of of ...

Page 90: ...of of stage stage stage stage1 1 1 1 Range Range Range Range 0 1 0 1 0 1 0 1 6000 0 6000 0 6000 0 6000 0 10 0 10 0 10 0 10 0 P8 03 P8 03 P8 03 P8 03 Stage Stage Stage Stage 2 2 2 2 setup setup setup setup Range Range Range Range 000 000 000 000 621 621 621 621 000 000 000 000 P8 04 P8 04 P8 04 P8 04 Operating Operating Operating Operating time time time time of of of of stage stage stage stage 2 2...

Page 91: ...raverse operation is widely used in textile and chemical fiber industry The typical application is shown in Fig 5 37 Traverse operation process First the drive accelerates to the preset frequency of traverse operation F6 02 within the Acc time and then waits for certain time F6 03 The drive transits to the central frequency within Acc Dec time and at last the drive traverse according to the preset...

Page 92: ...ion Range Range Range Range 0 0 0 0 1 1 1 1 0 0 0 0 P9 01 P9 01 P9 01 P9 01 Traverse Traverse Traverse Traverse operation operation operation operation control control control control mode mode mode mode Range Range Range Range 00 00 00 00 11 11 11 11 0 0 0 0 P9 02 P9 02 P9 02 P9 02 Pre traverse Pre traverse Pre traverse Pre traverse frequency frequency frequency frequency Range Range Range Range ...

Page 93: ...rter s s s s model model model model PA 04 PA 04 PA 04 PA 04 Rated Rated Rated Rated speed speed speed speed of of of of motor motor motor motor Range Range Range Range 1 1 1 1 9999 9999 9999 9999 r min r min r min r min Dependen Dependen Dependen Dependent t t t on on on on inverter inverter inverter inverter s s s s model model model model PA 05 PA 05 PA 05 PA 05 Polarity Polarity Polarity Polar...

Page 94: ...ion situation Under this mode power will improve 1 time if the machine power is 2 2KW under P type mode the power will be 3 7KW Please note P0 22 should be set as 3 0 0 0 0 before before before beforepower power power poweron on on on if if if if the the the thepoint point point pointis is is is short short short short run run run run the the the theinverter inverter inverter inverterimmediately i...

Page 95: ... correct password you can enter parameter editing status After selecting PF 01 PF 01 0000 input new password and press to confirm then the password will be valid immediately The password for super user is 2644 Software version is set by factory and it can not be modified by user PF 01 PF 01 PF 01 PF 01 User User User User s s s s password password password password Range Range Range Range 0000 000...

Page 96: ...after stop Set as start on fly function Too large the value of torque boost Adjust the value of manual torque boost or change it as auto torque 据矩提升 Inverter power is too low Select a high power inverter E 02 Over current during deceleration Too short Dec time Prolong the Dec time The load generates energy or the load inertial is too big Connect suitable braking kit Inverter power is too low Selec...

Page 97: ...amaged Clean the vent or change the fan Over temperature Reduce environment temperature Wires or connectors of control board are loose Check and rewiring Current waveform distorted due to output phase loss Check wiring Auxiliary power is damaged and inverter voltage is low Seek factory or agent for service Abnormal control board Seek factory or agent for service E 13 Peripheral equipment fault Eme...

Page 98: ...can not be reset or fault reoccurred after resetting please check the reason as the inverter may be damaged by resetting continuously 3 Delay 5 minutes to reset when overload and overheat protection are enabled E 17 E2PROM W R error W R error of control parameter Press key to reset or seek service E 18 DC brake overcurrent Set wrong current of DC brake Decrease the brake current E 24 Main circuit ...

Page 99: ...lease make sure that the inverter is power off monitor has no display content and the indication lamp of main circuit power is off The checked contents are shown in Tabel 6 1 Table Table Table Table 6 1 6 1 6 1 6 1 periodical periodical periodical periodicalmaintenance maintenance maintenance maintenance 6 2 6 2 6 2 6 2 2 2 2 2 Periodical Periodical Periodical Periodicalmaintenance maintenance mai...

Page 100: ...e is only confined to the inverter 2 We will take the responsibility of 15 months defects liability period for any faults or damages under the normal operation conditions After15 months maintenance will be charged 3 Even within 15 months maintenance would be charged under the following conditions Inverter is damaged due to incorrect operation which are not in compliance with User Manual Inverter i...

Page 101: ...rotocal protocal protocal protocal 7 2 1 7 2 1 7 2 1 7 2 1 Communicating Communicating Communicating Communicating mode mode mode mode Inverter Inverter Inverter Inverter as as as as a a a a slave slave slave slave Fig Fig Fig Fig 7 7 7 7 1 1 1 1 Networking Networking Networking Networking diagram diagram diagram diagram of of of of inverter inverter inverter inverter Multi device Multi device Mul...

Page 102: ...a bit 1 bit of stop bit 9600bps See Group P3 09 P3 12 for parameter settings 7 3 Modbus RTU 7 3 Modbus RTU 7 3 Modbus RTU 7 3 Modbus RTU communication communication communication communication protocol protocol protocol protocol 7 7 7 7 3 3 3 3 1 1 1 1 Structure Structure Structure Structure 7 7 7 7 3 3 3 3 2 2 2 2 Communication Communication Communication Communication information information inf...

Page 103: ...example Read data from address2104H Output current RTU Mode 2 Function code 06H Write to register For example 01H write function code P0 02 50 00HZ RTU Mode 3 Command mode 08H Diagnosis This command is used for testing that if the communication between the client device master and inverter slave is normal Inverter will sent the data to control device RTU mode Request mode Response mode Address 01H...

Page 104: ...n 7 7 7 7 3 3 3 3 3 3 3 3 Communication Communication Communication Communication parameter parameter parameter parameter Data 01H Data 01H 02H 02H 03H 03H 04H 04H CRC CHECK Low 41H CRC CHECK Low 41H CRC CHECK High 04H CRC CHECK High 04H Inquiry information format Reply information format address 01H address 01H Function code 10H Function code 10H Register address 00H Register address 00H 06H 06H ...

Page 105: ...n frequency from communication interface 1 yes 0 no BIT10 Analog input from main frequency 1 yes 0 no BIT11 Running command from communication interface 1 yes 0 no BIT12 Password protection for parameters 1 yes 0 no 2102H Read inverter s reference frequency 2103H Read inverter s output frequency 2104H Read inverter s output current 2105H Read inverter s bus voltage 2106H Read inverter s output vol...

Page 106: ... hex format as the function codes of parameters are in decimal system so you must let them turn to hex For example the Modbus address of function code P2 11 is 020BH Fault Fault Fault Fault code code code code Instruction Instruction Instruction Instruction 01H Fault function code Inverter can not find 03H 06H 08H 02H Fault data address Inverter can not find data address 03H Fault data data over t...

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